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0429 Promote the discharge of fly ash

0429 Promote the discharge of fly ash

We have adopted a blow disk to improve the emission defects occurring on the fly ash side!

This is an inquiry made through a trading company regarding an issue at an existing plant. A single round silo is divided into two sections by an internal partition, and this equipment was introduced to improve the discharge issues occurring on the fly ash side of one half. The plant originally had aeration nozzles installed, but since that was not effective, this equipment was adopted. After the introduction of this equipment, it has been operating without any problems. 【Overview of Blower Disk Installation】 ■ 8 standard blower disks installed in the silo section (Arranged in 3 tiers: 3 + 2 + 3) ■ 2 standard blower disks installed in the chute section (The chute section has sufficient slope, so 2 disks are installed at different heights) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0428 In the zeolite rat hole

0428 In the zeolite rat hole

To improve the rat hole phenomenon! One standard Brody disk has been installed on each side.

We received a consultation regarding the existing feed hopper experiencing the rat hole phenomenon, and that "the air knocker only slightly collapses around the rat hole and cannot resolve this issue." By installing one Brody disk standard type on each side, we easily cleared this trouble. In this case, the controller, which incorporates four solenoid valves, activates each Brody disk with a time delay. While this incurs some cost, it is expected to yield even greater effectiveness. 【Overview】 ■ Hopper: Approximately 400×600 ■ Discharge section: 150A (slide gate valve) ■ Target material: Zeolite fine particles *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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0425 Solving the bridge for sawdust (fuel)

0425 Solving the bridge for sawdust (fuel)

This is an example of installing a Brody disk to address the issue of poor discharge of sawdust.

A machinery device manufacturer has consulted us, expressing concerns about ongoing troubles with past projects, asking if there is anything that can be done. The customer requested to install not only at the bottom of the hopper but also at the top, based on their own experience, and we installed 8 units. After installation, we received feedback that the discharge issues were completely resolved. 【Overview】 ■ Hopper to be installed ・1200×1200 (Capacity: 2.5m³) ・2-sided slope (slope 60°) ・Screw discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0443 Resolving the bridge of carbon-containing dust

0443 Resolving the bridge of carbon-containing dust

We are providing information about the installation locations and control examples of the Brodisk according to the customer's requirements!

We would like to introduce a case where this equipment was implemented to address bridging issues in a dust collector hopper for local exhaust ventilation. The dust being collected contains carbon, and there is a period when the original material is left outdoors in a bulk bag, which particularly absorbs moisture during rainy weather, leading to bridging. The bridging situation occurs right above the discharge device (rotary valve), where we installed four units, one on each side in this area. Additionally, we installed four more units slightly higher up (each positioned at the corners of the hopper to prevent retention in the four corners), bringing the total to eight units. 【Overview】 ■ Hopper size: approximately 2000×2000 ■ Discharge section: 200A *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0498 Prevention of clogging of flake-shaped chemical products

0498 Prevention of clogging of flake-shaped chemical products

The discharge issues have been resolved, and operations are running smoothly! It is possible to provide examples of arrangements and controls that are considered suitable, including costs.

Here is a case study of a major chemical company that adopted our solution. Despite the hopper's apex angle being approximately 30° (with an inclination of about 75° from the horizontal plane), they consulted us due to difficulties in discharge. Using a hopper that the customer had (not an actual machine), we conducted tests with our loaned equipment, and after subsequent discussions, they adopted our BroaDisk. After the adoption, the discharge issues were resolved, and it has been operating smoothly. 【Case Overview】 ■ Material: Chemical product flakes (approximately 10mm, easily breakable flakes) ■ Hopper ・Diameter: φ1800 ・Discharge diameter: 200A ■ Equipment arrangement: A total of 12 units installed in 4 tiers, with 3 units placed every 120° on the same circumference. *For more details, please refer to the PDF document or feel free to contact us.

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0499 Installation on activated carbon and quicklime silos.

0499 Installation on activated carbon and quicklime silos.

Air aerators are important for placement! We will provide advice on selecting the appropriate model and planning the layout according to the conditions.

We would like to introduce a project requested by a client in the silo canning business. The end user expressed a desire to install our BroaDisk, and we received an inquiry from the silo contractor. It seemed that this representative had no experience with aeration or bridge breakers at all, so we decided to convey the basic concepts and considerations for this case before proceeding with the order. 【Case Overview】 ■ Activated Carbon Silo ・Diameter: φ2000 ・Capacity: 5m3 ・Equipment Configuration: 4 units × 2 tiers (Total 8 units) ■ Hydrated Lime Silo ・Diameter: φ3000 ・Capacity: 50m3 ・Equipment Configuration: 4 units × 3 tiers (Total 12 units) *For more details, please refer to the PDF document or feel free to contact us.

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Clogging of crushed elastomer (TPO) products.

Clogging of crushed elastomer (TPO) products.

The results are very good! I would like to introduce a case where a total of 3 items were adopted.

The customer contacted us requesting to borrow a "Broady Disk Mini" because the crushed material was getting stuck in the hopper. Since the hopper in question was a small rectangular hopper, we prepared and sent four units of the Broady Disk Mini "BD-08S type" for the customer to try out. There was a viewing window on one side of the hopper, so after installing one Broady Disk Mini on each of the two opposing sides of the remaining three sides and testing it, it was concluded that while there was an effect, it would be even better to install one on the last side as well. As a result, a total of three units were adopted, and the outcome was very favorable. 【Case Summary】 ■ Subject: Olefin-based thermoplastic elastomer crushed material (2mm to powder) ■ Hopper: Approximately 200×300 *For more details, please refer to the PDF document or feel free to contact us.

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0514 Measures to prevent clogging of titanium dioxide

0514 Measures to prevent clogging of titanium dioxide

Easily solved with Brodisk! We will provide guidance on selecting models and arrangements that meet the user's requirements.

We would like to introduce a case where a user experiencing significant issues with the discharge of titanium oxide reached out to us. The size of the hopper in question is 500×500, and if the flowability of the powder is quite poor, it is generally recommended to use at least four blow discs (standard type: BD-15). Initially, four BD-20 type blow discs were adopted, and aeration was performed manually under various conditions. As a result, it was determined that it is preferable to sequentially turn on the air for each of the four blow discs with a time delay, and a controller (with four built-in solenoid valves) was adopted for this purpose. 【Key Points of This Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone discs in our equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

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0518 Repurposing the talc hopper, bridge countermeasures

0518 Repurposing the talc hopper, bridge countermeasures

Especially, no welding is required, and it can be easily installed! Examples of using the Brody disk.

When calcium carbonate was introduced into the hopper for talc, a bridge occurred, and to resolve this, a Brodisk was used. Since it is a square hopper of about 1000×1000, a standard Brodisk (BD-15) was installed, with one on each side for a total of four, and due to the special shape of the discharge section, two Brodisk Minis were installed here, which resolved the trouble. If you experience issues with powder discharge due to repurposing of hoppers or equipment, or changes in raw material types, please consider installing this equipment. It can be easily installed without the need for welding. 【Product Specifications】 ■ Brodisk "BD-15S-B" x 4 ■ Brodisk Mini "BD-08S-B" x 2 *For more details, please refer to the PDF document or feel free to contact us.

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0537 Residual measures for the dust collector hopper section

0537 Residual measures for the dust collector hopper section

Since configurations are important, we kindly ask customers who are interested to please consult with us, even if it may be a bit of a hassle!

A blower disk has been installed to prevent residuals that occur at the discharge bridge and in the four corners of the existing dust collector. This equipment has a simple structure, but it generally offers sufficient effectiveness. However, since the arrangement is important, we encourage interested customers to consult with us, even if it may be a bit of a hassle. We can provide specific advice. 【Product Specifications】 ■ Blower Disk: BD-15S-B, 8 pieces 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk in this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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0547 Measures to prevent clogging of talc (discharge section φ50)

0547 Measures to prevent clogging of talc (discharge section φ50)

The blockage near the discharge section has been resolved! Please feel free to consult us about specific arrangements and controls.

You are already using BroaDisk in other material tanks. This was a consultation from a user. They requested, "The diameter of the hopper discharge section is small, causing bridging, so I would like to try the BroaDisk Mini and request to borrow the equipment." After discussing various conditions, we recommended the arrangement and quantity (4 BroaDisk Minis) and sent the equipment. As a result of the test, the clogging near the discharge section was resolved, but there were concerns about rat holes above that, and ultimately, 4 BroaDisk Minis were installed near the discharge section, with 2 BroaDisks placed above them. 【Product Specifications】 ■ BroaDisk: BD-15S-B 2 units ■ BroaDisk Mini: BD-08S-B 4 units ■ Controller: C-SV4 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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0550 Applicable to the hopper for resin compound + glass powder.

0550 Applicable to the hopper for resin compound + glass powder.

Testing conducted by the user, results are good, and implementation! Introducing case studies of Brodisk adoption.

We received an inquiry and a request for a loan through the trading company, and it was later adopted. After your inquiry, we reviewed the hopper diagram and the sample of the target material, and provided guidance on the applicable models, quantities, and layout (arranging 4 standard Brodisks). Based on the above information, we loaned the Brodisks for testing by the user, and the results were favorable, leading to implementation. The sample was a type of powder with quite poor conditions, so for air control, it is ideal to turn on the air for each of the 4 Brodisks one at a time with a time delay. However, in the test conducted this time, it worked well even with all 4 being turned ON/OFF simultaneously. 【Product Specifications】 ■ Brodisk: BD-15S-W x 4 ■ Controller: C-SV1 x 1 *For more details, please refer to the PDF document or feel free to contact us.

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Delivery to pharmaceutical manufacturer.

Delivery to pharmaceutical manufacturer.

A bridge occurred with the hopper! Introduction of a case where the Brody Disk Mini for pharmaceutical applications was implemented.

We would like to introduce a case regarding "delivery to pharmaceutical manufacturers" handled by Minagi Co., Ltd. We received an inquiry from a customer stating that a bridge occurs in a Ø300 hopper and they wanted to verify if it could be addressed with a Brody disk. They requested to borrow our equipment for this verification. After the customer disclosed various conditions (hopper drawings and details of the items), we proposed models, configurations, and quantities, with the intention of minimizing the number of units, leading to the implementation of four proposals. [Case Summary] ■ Issue - A bridge occurs in a Ø300 hopper, and they want to verify if it can be addressed with a Brody disk. ■ Result - After disclosing various conditions, we proposed models, configurations, and quantities, resulting in the implementation of four proposals. *For more details, please refer to the PDF document or feel free to contact us.

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0564 Installation on food additive containers

0564 Installation on food additive containers

First, we installed it on one of the many containers! The bridge was resolved without any issues using a Brody disk.

The equipment was installed in a container for food additives (one of many). Although the interior was polished with a #400 buff to improve sliding, it was found that the bridge could not be eliminated, so it was first installed in one of the many containers. It was discovered that the bridge could be resolved without any issues using a blow disk, and subsequently, it has been installed in all of the many containers. [Container Overview] ■ Size: Approximately 1000×1000 ■ Discharge Section: Ø200 [Number of Blow Disks Installed] ■ Per Container: 4 units [Control] ■ Controlled by a C-SV4 controller with 4 built-in solenoid valves. Although there are many containers, since there is only one discharge station, one controller is sufficient. *For more details, please refer to the PDF document or feel free to contact us.

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0570 Solving suction issues caused by resin chips/bridges

0570 Solving suction issues caused by resin chips/bridges

Installed and tested by the user! A case where this device solved the issue of being unable to perform suction transport.

This is an example of a solution provided by our equipment for a bridge formation in the hopper of crushed resin pellets, which prevents suction transport. The Brody Disk can be widely used to prevent clogging and bridging caused by materials such as powders, granules, pellets, and film crushings. 【Overview】 ■ Target Material - Pellets: Up to 8mm (often pointed) ■ Hopper - Size: 500×500 - Shape: 3 sides inclined, 1 side vertical - Discharge section: Suction from the horizontal bottom with Ø50 ■ Equipment Arrangement - A total of 3 units, one on each inclined surface (standard Brody Disk) ■ Introduction Flow - The user requests a loan of the equipment, installs the required quantity for testing - If results are satisfactory, the equipment, including the controller, is introduced *For more details, please refer to the PDF document or feel free to contact us.

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