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Broad Disc Product List

121～130 item / All 130 items

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0570 Solving suction issues caused by resin chips/bridges

0570 Solving suction issues caused by resin chips/bridges

Installed and tested by the user! A case where this device solved the issue of being unable to perform suction transport.

This is an example of a solution provided by our equipment for a bridge formation in the hopper of crushed resin pellets, which prevents suction transport. The Brody Disk can be widely used to prevent clogging and bridging caused by materials such as powders, granules, pellets, and film crushings. 【Overview】 ■ Target Material - Pellets: Up to 8mm (often pointed) ■ Hopper - Size: 500×500 - Shape: 3 sides inclined, 1 side vertical - Discharge section: Suction from the horizontal bottom with Ø50 ■ Equipment Arrangement - A total of 3 units, one on each inclined surface (standard Brody Disk) ■ Introduction Flow - The user requests a loan of the equipment, installs the required quantity for testing - If results are satisfactory, the equipment, including the controller, is introduced *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

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0578 Measures for Hanging Storage of Incineration Ashes

0578 Measures for Hanging Storage of Incineration Ashes

Arranging 14 Brodisk BD-15S-B units! A case study targeting high-moisture incineration ash.

The measures for the shelf suspension of incineration ash have been adopted. We received contact from the customer stating, "The hopper's slope is 45° and is too gentle, causing bridging." As a countermeasure, they had already decided to modify the hopper (by adding steel plates to create a steep slope), but they also expressed a desire to add our equipment in line with this. Since it was mentioned that the incineration ash had a high moisture content, we provided a proposal for installation considering this. A total of 14 blow discs were arranged on the 2500 surface (2 surfaces). [Case Overview] ■ Hopper Size: Approximately 1500×2500 ■ Target Material: Incineration Ash (high moisture content) ■ Equipment Arrangement - Installed on the 2500 surface (2 surfaces) - 3 units on the lower level and 4 units on the upper level per surface / Total of 14 units arranged *For more details, please refer to the PDF document or feel free to contact us.

  • Vibration motor
  • Other contract services
  • Other machine elements
  • Broad Disc

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0608 Elimination of magnesium oxide bridging and adhesion.

0608 Elimination of magnesium oxide bridging and adhesion.

Install a broad disk on each inclined surface to solve the bridge and adhesion issues.

This is an example where a bridge occurred in the cushion tank installed at the bottom of the dust collector, and this equipment was installed as a countermeasure. During the initial inquiry, there was a request to borrow this equipment, so we provided guidance on the placement along with the shipment of the equipment. Before the bridge occurred, there seemed to be adhesion on the inner surface of the hopper, but with the installation of the blow disk this time, the adhesion has been eliminated. 【Case Overview】 ■ Equipment Flow - Dust Collector → Rotary Valve → Target Hopper → Next Process ■ Target Hopper - Dimensions: 400×400 - Discharge Section: 100×100 * One side is vertical and three sides are inclined. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. * For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

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Example of eliminating rat holes in resin micro powder (fluffy type)

Example of eliminating rat holes in resin micro powder (fluffy type)

Here is an example of a case where it is okay not to use the originally installed knocker!

We would like to introduce a case where we received an inquiry regarding the growth of adhesion in the hopper section of a dust collector, which was becoming rat-hole shaped, asking if there was any way to address this issue. The material in question has strong adhesion properties, and to prevent this adhesion from growing, we consulted on the arrangement of the blow discs and implemented the necessary changes. After implementation, the internal condition was checked through the bug flapper door, and it was confirmed that rat holes, as seen previously, were not occurring, resulting in a good outcome. 【Case Overview】 ■Objective - To prevent the growth of adhesion in the hopper section of the dust collector. ■Results - Rat holes, as seen previously, did not occur, resulting in a good outcome. - No issues arose from not using the originally installed knockers. 【Key Points of This Equipment】 ■The elastic discs (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone discs of this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

  • Mixer/agitator
  • Broad Disc

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0620 Preventing bridging of defatted soybean flour

0620 Preventing bridging of defatted soybean flour

The modified hopper has been installed and is operating well! Here is a case where hammering has been eliminated.

Here is a case where we were consulted about wanting to introduce a Broa Disk in line with the modification of a defatted soybean hopper. The consultation involved the occurrence of bridging in the defatted soybean hopper, which required hammering each time, resulting in an uneven hopper. They wanted to introduce the "Broa Disk" to address the hopper modification. Our product was installed on the modified hopper, and thereafter, it was able to operate smoothly without the need for hammering. [Case Overview (Partial)] ■ Issue - Bridging occurs in the defatted soybean hopper, requiring hammering each time, causing the hopper to become uneven. ■ Proposal - We listened to the situation, reviewed the hopper diagram and samples, and provided guidance on models, layout, and control examples. - At the same time, we lent out a sample of the Broa Disk. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

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0649 Preventing bridge formation in the feed tank

0649 Preventing bridge formation in the feed tank

Air ON with 8 Brodisks in pairs with a time difference! Introducing case studies.

We would like to introduce a case where our "Brodisk" and "Controller" were implemented to prevent bridging in a feed tank. We received a request from a customer who wanted to try the Brodisk immediately. They had seen the equipment at another company's factory and were informed by the factory representative that it was "effective." After confirming the effectiveness through manual aeration with a loaned Brodisk, the customer decided to implement our product. 【Case Overview】 ■ Installation Location: Tapered section with hopper diameter reduced from Ø1000 to Ø600 ■ Configuration: 4 units installed in 2 tiers (total of 8 units) ■ Contents: Wheat flour, fish meal, oil cake, bran, etc. ■ Control: Using the C-SV4 controller with 4 built-in solenoid valves to turn on air for 2 Brodisks at a time with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Other powder equipment
  • Broad Disc

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0658 At the raw material hopper for thermosetting resin

0658 At the raw material hopper for thermosetting resin

Introducing a case where a total of 6 Brodisk Mini units were installed in 2 stages, with 3 units each.

We would like to introduce a case where a company manufacturing automotive parts adopted the "Blow Disk." They consulted us about frequent bridging in the raw material hopper and whether it could be resolved with the Blow Disk. After reviewing the situation photos and hopper drawings, we provided a proposal for the installation of the Blow Disk and offered a product loan for testing. Subsequently, without conducting an actual machine test, they confirmed the "air injection & vibration" through the physical equipment and decided to adopt it. 【Case Overview】 ■ Hopper Diameter: Ø400 ■ Discharge Diameter: Ø60 ■ Hopper Inclination: Approximately 40° ■ Material: Phenolic Resin 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

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0676 Improvement measures for sludge incineration ash bridge

0676 Improvement measures for sludge incineration ash bridge

We would like to introduce examples of cases where our services have been adopted for the regular maintenance of existing plants!

We would like to introduce a case where our "Brodisk" was adopted. "There is already an air rater (metal mesh type) installed as a bridge countermeasure in the hopper for sludge incineration ash. However, due to poor discharge, we would like to leave the existing air rater as is and add the Brodisk," was the inquiry we received. After receiving information from the customer regarding the hopper diagram, the type and arrangement of the existing air rater, and the contents, we provided recommendations for the model and arrangement of the Brodisk. After installation, the plant has been operating without any issues. 【Case Overview】 ■ Hopper dimensions: 2500×2500 ■ Discharge section dimensions: 300×300 ■ Contents: Sludge incineration ash, bulk density 0.5-0.6 ■ Existing equipment: Bin flow ■ Our equipment arrangement: 12 units installed in total, with 1 unit on the lower level and 2 units on the upper level per side *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

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0712 Elimination of bridge and rat holes in talc + additives.

0712 Elimination of bridge and rat holes in talc + additives.

Introducing a solution for rat holes occurring at the bridge of the Φ800 hopper and its lower reducer!

We would like to introduce a case where the issues of bridging and rat holes with talc and additives were resolved. Four blow discs (BD-15 type) were installed slightly above the discharge section of the Φ800 hopper. Two blow disc minis (BD-08 type) were installed in the reducer. With these countermeasures, the user's challenges were cleared in one go. How can we easily and cost-effectively eliminate bridging, rat holes, powder blockages, and obstructions? We believe we have the answer. While we cannot guarantee 100%, we are confident that there is a significant possibility of solving customer issues easily and at low cost. 【Countermeasures】 <Equipment Installation> ■ Four blow discs (BD-15 type) installed slightly above the discharge section of the Φ800 hopper ■ Two blow disc minis (BD-08 type) installed in the reducer <Control> ■ Using the C-SV4 controller with four built-in solenoid valves, sequential air aeration is applied to the above blow discs and blow disc minis in four locations. *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
  • Broad Disc

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0728 Prevention of bridging in powder coatings

0728 Prevention of bridging in powder coatings

We provide information on suitable placement and control methods tailored to the individual conditions of our users!

We would like to introduce a case where a blow disk was installed as a measure against bridging in powder coatings. In this case, the equipment was adopted with the installation of 8 units from the beginning. The results, of course, have been favorable. Since the subject material is powder coating, an elastic disk made of EPDM has been selected for the blow disk. 【Hopper Conditions】 ■ Diameter: Ø1200 ■ Cone section slope: just under 60° *For more details, please download the PDF or feel free to contact us.

  • Other sorting machines and foreign object removal equipment
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