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Broad Disc - List of Manufacturers, Suppliers, Companies and Products

Broad Disc Product List

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0597 Eliminate the pigment fine powder bridge in one shot.

0597 Eliminate the pigment fine powder bridge in one shot.

We have solved the bridging phenomenon that occurs in the hopper of the quantitative supply screw feeder in one go!

We received a contact from a customer stating, "The air knocker and air vibrator are ineffective, so I would like to install the 'Brodisk.'" After providing guidance on the installation, the device was introduced, and the results have been very favorable, receiving high praise. In this case, the customer purchased the equipment immediately after the inquiry, but we offer free lending of our products. You can first try out the effectiveness of this device. Please feel free to take advantage of this. 【Introduction Overview】 ■ Issue: Suppression of the bridging phenomenon occurring on the screw ■ Contents: Pigment fine powder ・ABD: Approximately 0.3, angle of repose: Approximately 50°, adhesion: Yes ■ Hopper: 500×500 (2 vertical sides, 2 inclined sides) ■ Quantity: 1 unit on each inclined surface, totaling 2 units installed ■ Arrangement: The 2 units are at the same height, each offset from the center to the left and right *For more details, please refer to the PDF document or feel free to contact us.

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Countermeasures for clogging of discharge parts due to attached growth.

Countermeasures for clogging of discharge parts due to attached growth.

After the introduction, there was no damage to the hopper, and operations are running smoothly without any extra burden on the on-site personnel!

Due to the growth of adhesion and the occurrence of blockages near the hopper discharge area, we have installed a "blow disk" as a countermeasure. Previously, issues were addressed through manual hammering, which resulted in unevenness in the impacted areas. Since the introduction of this equipment, there has been no damage to the hopper, and the on-site personnel have been able to operate smoothly without any extra burden. 【Introduction Overview】 ■ Hopper Overview - Size: 500×600 - Discharge Area: 150×200 - Inclination: Approximately 70° ■ Equipment Arrangement - A standard blow disk (BD-15) has been installed near the discharge area on each side, totaling 4 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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0637 In the hopper of carbon flakes + carbon fine powder.

0637 In the hopper of carbon flakes + carbon fine powder.

Solving user challenges in one go! Introducing examples of improving carbon fluidity.

We would like to introduce a case where a "broad disk" was installed to improve the fluidity of carbon. Bridging occurred at the hopper discharge section, and each time, workers had to hammer it, but the effect was low. Although the raw material was eventually discharged after taking time, it was very inefficient, and we received inquiries regarding this issue. With the introduction of our product, the user's problem was solved in one go. 【Case Overview】 ■ Issues - Bridging occurred at the hopper discharge section - Workers had to hammer it each time, but the effect was low ■ Results - The introduction of our product solved the user's problem in one go 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

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0645 Resolving issues with the discharge of incineration ash.

0645 Resolving issues with the discharge of incineration ash.

Introducing a case that solved the issue of poor incineration ash discharge with 8 Brodisk standard type (BD-15) units arranged!

Here is a case study from a paper mill. We received an inquiry stating that despite installing a vibrator in the incineration ash hopper to promote flow, improvements could not be achieved. After discussing various conditions, we provided advice on the model, layout, and control to resolve the issue, which led to our solution being adopted. 【Summary of Conditions】 ■ Hopper Diameter: Φ1500 ■ Discharge Diameter: Φ250 Butterfly Valve ■ Contents: Incineration Ash (Bulk Density 0.5-0.6) ■ Previous Measures: Two Vibrators 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF document or feel free to contact us.

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0660 At the foundry sand regeneration facility

0660 At the foundry sand regeneration facility

Most cases, such as bridges and rat holes, can be easily resolved with this equipment!

We would like to introduce a case where "Blow Disks" were installed in a hopper (dust collector) that generates fine dust during the regeneration of foundry sand. The issue was that the fine dust easily absorbed moisture, causing bridging when stored in the dust collector hopper, making it impossible to discharge. We provided information on the arrangement and control of this equipment tailored to the customer's usage conditions, and after detailed discussions, it was implemented. The results have been excellent, with no bridging occurring at all. 【Overview of Arrangement and Control】 - A total of 8 Blow Disks (standard type BD-15) were installed, with 4 in the lower section and 4 in the upper section. The lower section was arranged in the left, right, and center, while the upper section had the 4 disks positioned towards the corners. - The 8 Blow Disks were sequentially aerated in pairs with a time delay using a controller (C-SV4) that incorporates 4 solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

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Solve the bridge of citrus powder 0682.

Solve the bridge of citrus powder 0682.

We would like to introduce a case where we received inquiries from end users in the food industry and successfully resolved their issues.

We would like to introduce a case study where our "Blow Disk" was installed. Due to variations in fruit types and processing conditions in the previous stages, particle size and moisture content changed, leading to the formation of bridges that could not be cleared by existing air knockers or hammering. As a countermeasure, we decided to adopt the Blow Disk. After the introduction of this equipment, bridges no longer occurred at all, and it was subsequently adopted for another large hopper. 【Case Overview】 - One standard Blow Disk installed on each inclined surface - A total of two Blow Disks are simultaneously operated with air ON/OFF *For more details, please download the PDF or feel free to contact us.

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0687 Clearing blockages in the hopper of dried hop powder.

0687 Clearing blockages in the hopper of dried hop powder.

An example adopted to address expected blockages at the hopper discharge section.

We would like to introduce a case where a plant and maintenance operator ordered "Blow Disks." In the production of hoppers for a beverage manufacturer, it was anticipated that clogging might occur at the hopper discharge section based on past experiences. Therefore, at the user's request, we were consulted about adopting "Blow Disks." After detailed discussions (regarding contents, hopper diagrams, control methods, etc.), the system was implemented. Currently, the equipment is operational at the user's site, and there have been no occurrences of bridging or powder clogs. [Case Overview] ■ Hopper Diameter: Φ900 ■ Discharge Diameter: 150A ■ Contents: Dried hop powder ■ Equipment Layout Control - Four "Blow Disks" installed near the discharge section (two at different heights) - Air aeration controlled by a controller, with each disk activated in a staggered manner *For more details, please download the PDF or feel free to contact us.

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Resolve the clogging of resin cutting powder (preliminary check conducted through lending).

Resolve the clogging of resin cutting powder (preliminary check conducted through lending).

We provide assistance with model selection and layout planning, as well as free loan of this equipment!

We would like to introduce a case where a user already using the "Brodisk" requested a loan of our product. The user has been using Brodisk for many years across several devices, and the model and configuration have been determined. However, they wanted to try a different method of air control, so we lent them four Brodisk units (Type 15). The four Brodisk units were manually turned on simultaneously without any issues, successfully resolving the blockage of cutting powder. As a result, they decided to implement the plan to turn on all four Brodisk units at the same time, which is a cost-effective solution. 【Usage Overview】 ■ Installation Location: Dust Collector Discharge Section ■ Dust Collector Hopper Dimensions: Approximately 1100 x Approximately 1100 ■ Hopper Discharge Section Dimensions: Ø200 ■ Target Material: Resin Cutting Powder *For more details, please download the PDF or feel free to contact us.

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Elimination of remaining carbon black emissions.

Elimination of remaining carbon black emissions.

There are many varieties of materials, and we received high praise from the customer for solving everything!

We would like to introduce a case where the issue of residual discharge occurring in the weighing hopper was resolved using a "Blow Disk." A customer consulted us, stating that there was a significant amount of residue adhering in the carbon black weighing hopper, and although they attempted to address it with a knocker and a vibrator, it was unsuccessful. They inquired whether the Blow Disk could help. We lent our product to the customer, who installed it in a dummy hopper and confirmed the air injection and vibration. After reviewing the hopper design, we provided recommendations for the appropriate model and configuration. As a result of the implementation, the residual amount was reduced to about 500g. The customer praised us highly, noting that there are many types of materials, and we were able to resolve the issue for all of them. [Implementation Overview] ■ Hopper Dimensions: Ø1000 ■ Discharge Section Dimensions: 200A *For more details, please download the PDF or feel free to contact us.

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0700 Preventing bridge formation of resin grinding materials.

0700 Preventing bridge formation of resin grinding materials.

Achieve excellent results at low cost! Bridge prevention in the hopper of the extruder.

We would like to introduce a case where a Brodisk was implemented to prevent bridging of resin grinding materials. In certain raw materials, a mixture of virgin materials and grinding materials is used, but when the proportion of grinding materials exceeds a certain level, bridging occurs. In this case, it could not be prevented by an air knocker, and we received inquiries on how to prevent bridging. After reviewing the raw materials (mixed products) and the hopper design, we provided guidance on the recommended arrangement of Brodisk and it was implemented based on our recommendations. The results were favorable. 【Implementation Overview】 ■ Hopper dimensions: 800×800 ■ Control: All four 15-type Brodisks are turned ON/OFF with air simultaneously. *For more details, please download the PDF or feel free to contact us.

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0704 Elastic disk compatible with metal detectors Brody disk

0704 Elastic disk compatible with metal detectors Brody disk

You can also submit your exam results! If you are interested, please feel free to request a loan.

We would like to introduce a case where a "Brodie Disk" was supplied as a bridge countermeasure near the hopper discharge area. The target material is food (rice). In the event that the elastic disk of the Brodie Disk is damaged and mixes with the target material, the aim is to ensure it can be detected by metal detectors or X-ray inspection machines. Therefore, we have adopted a product that incorporates metal powder into the elastic disk. This elastic disk complies with food hygiene tests. A test report can also be provided. 【Product Specifications, etc.】 ■ Brodie Disk BD-15S-MD 2 pieces *For more details, please download the PDF or feel free to contact us.

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0711 Prevention of bridging in the gypsum board crushing hopper

0711 Prevention of bridging in the gypsum board crushing hopper

A case where the customer conducted tests with a dummy hopper, and the test results were favorable, leading to its implementation.

We received an inquiry from a customer stating, "A bridge has occurred in the recycling equipment, and I would like to try a BroaDisk." Here, we introduce a case that led to the implementation. The target materials were crushed gypsum powder and gypsum board paper, which exhibited significant variability in the properties of the contents, and there were situations where hammering did not improve the condition at all. We proposed the model, layout, and control plan, and the customer conducted tests using a dummy hopper. Since the test results were favorable, they decided to proceed with the implementation. [Implementation Overview (Partial)] - Target Hopper: Hopper under the cyclone, diameter Ø1000, discharge diameter Ø200 - Layout: 4 BroaDisks × 2 tiers, totaling 8 units - Control: Aeration of 8 BroaDisks in pairs using a controller (C-SV4) with 4 built-in solenoid valves *For more details, please download the PDF or feel free to contact us.

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Preventing iron powder bridges.

Preventing iron powder bridges.

The Brodisk is easy to install and offers excellent cost performance! We recommended a layout plan, and it was adopted.

We received an inquiry from a user who wanted to address iron powder bridging issues, and we would like to introduce a case where we implemented BroaDisk and BroaDisk Mini. We arranged three BroaDisks along the circumference 200mm above the hopper wall from the discharge section, and three BroaDisk Minis along the circumference 75mm above the hopper wall from the discharge section, each in a staggered configuration. Using the C-SV1 controller, which has one built-in solenoid valve, we simultaneously aerated all BroaDisks and BroaDisk Minis with intermittent air ON/OFF operation. 【Hopper Overview】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: Ø80 ■ Cone Section Inclination: Approximately 60° *For more details, please download the PDF or feel free to contact us.

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0094 Prevention of bridging in crushed wood biomass fuel

0094 Prevention of bridging in crushed wood biomass fuel

This is an introduction to a case study on preventing bridging in crushed wood biomass fuel.

We have numerous Bro Disks used for preventing bridging in material hoppers for wood biomass fuel. In the biomass sector, we also have a significant track record of usage in various types of powder, granule, and pellet tanks. When bridging occurs around receiving hoppers, storage silos, or conveying and weighing devices with these materials, the unique functionality and low-cost Bro Disk is the optimal solution. This will help gain understanding from stakeholders and related parties. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you are facing issues with powders and granules, please feel free to consult us. We have many case studies published on our website. You can check them out through the link below.

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0079 Preventing bridges in the hopper of magnesium sulfate.

0079 Preventing bridges in the hopper of magnesium sulfate.

It is also possible to manufacture shafts made of resin!

This user has a significant track record of usage. For this occasion, they have chosen a highly reliable Brody disk for the new hopper they are manufacturing. (Hopper Overview) I.D. 700 Discharge Outlet Diameter: 100A JIS 5K Flange Material: SUS (Material Name) Magnesium Sulfate (Mounting Position) Three units positioned 250mm above the hopper wall along the discharge outlet, rotated 120 degrees apart. In addition to standard products, we also supply special specifications such as shaft material: SUS316L to this user. Furthermore, we can also manufacture resin shafts and other items, so please feel free to consult us. Our website features numerous examples of implementations. You can check them out via the link below.

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