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Hopper installation - List of Manufacturers, Suppliers, Companies and Products

Hopper installation Product List

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Installed in the dust collector hopper for incineration ash.

Installed in the dust collector hopper for incineration ash.

Easily solve the bridge! You can use it with peace of mind without worrying about deformation of the hopper or damage to the welds.

We would like to introduce an example implemented in our dust collector hopper for incineration ash. The hopper section had been subjected to hammering for an extended period to address bridging issues, but as the hammered areas became uneven, we introduced a blow disk when updating the hopper section. Similar to hammering, the blow disk is operated manually only during trouble occurrences, and it has made resolving bridging issues significantly easier compared to before. 【Overview】 ■ Installation Target - Dust collector hopper - Approximately 1500×600 (installed on a 1500L surface with a 2-sided slope) - Discharge via screw conveyor ■ Target Powder: Incineration ash ■ Control: In this case, no automation is required; air is turned on manually only during trouble. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples. You can check them via the link below.

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0500 Installed in the high-temperature hopper for wood powder.

0500 Installed in the high-temperature hopper for wood powder.

We will introduce a case where measures against rat holes were adopted in a hopper containing a large amount of moisture-rich wood powder!

In this case, the hopper temporarily reaches high temperatures, so the customer originally used an air knocker. However, due to certain conditions, rat holes began to occur, leading to the adoption of our blow disk, which has a silicone air discharge section that can withstand high temperatures. The rat holes were immediately resolved, and although a certain period has passed since the start of use, there has not been any significant deterioration of the rubber due to high temperatures. 【Case Overview】 ■ Hopper Diameter: φ400 ■ Discharge Diameter: φ80 ■ Material: Wood powder (moisture content 15-20%) ■ Temperature: 180℃ ■ Model/Configuration: Two blow disk minis arranged in two tiers (the upper and lower tiers are positioned 90° apart) *For more details, please refer to the PDF document or feel free to contact us.

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Installed on the upper hopper of the circle feeder.

Installed on the upper hopper of the circle feeder.

Four standard Brodisk units were installed, and their effectiveness was confirmed! They have been adopted for actual use.

We received an inquiry regarding the issue of the hopper of the circle feeder becoming rat-hole shaped. After you sent us a sample and we confirmed it, we determined that there is sufficient value in considering it. The user prepared a φ1000 hopper, and after installing four standard Brody disks on it and confirming the effectiveness, it was adopted for the actual machine. Additionally, we provided advice on the placement and control methods for the test machine and the actual machine. Placement is particularly important, so we welcome any inquiries you may have. 【Product Specifications】 ■ Brody Disk: BD-15S-B, 16 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Installed in the flexible container receiving hopper.

Installed in the flexible container receiving hopper.

We will introduce the installation of the flexible container receiving hopper in a column format!

We would like to introduce a case where a BroaDisk was installed in a bulk bag receiving hopper. The types and quantities of materials being fed change frequently, and the occurrence of bridging varies depending on the conditions. While the specific materials are confidential, they mainly consist of quite troublesome substances that are fine powders prone to compaction over time. In this case, we installed eight standard BroaDisks (BD-15). The customer requested a loan of the BroaDisk, and after testing it, they decided to proceed with the installation. [Case Overview (Partial)] - Hopper Diameter: Ø1500 - Discharge Diameter: 250A [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in this equipment are exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Detailed information about the case can be viewed through the related links.

  • Other powder equipment

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Installed in the raw material hopper of the 0644 tablet press.

Installed in the raw material hopper of the 0644 tablet press.

Two Brody Disk Minis installed at different heights! Here is an example of installation in the raw material hopper of a tablet press.

A bridge was reported to occur in the small hopper installed on top of the tablet press, and we would like to introduce a case where our solution was adopted. Despite attempts to improve the situation by tapping the hopper from the outside with a plastic hammer, no improvement was seen, leading the user to determine that devices like air knockers were not effective, and they opted to use our equipment. Initially, they confirmed the effectiveness through a loan (with good results), and subsequently adopted our solution, including the controller. 【Case Overview】 ■Challenge - A bridge occurred in the small hopper installed on top of the tablet press. ■Result - Effectiveness was confirmed through a loan (with good results), leading to the adoption of our solution, including the controller. *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF document or feel free to contact us.

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Installed in the calcium carbonate supply hopper.

Installed in the calcium carbonate supply hopper.

If we can take a look at the hopper diagram and contents, we can provide a cost-conscious introduction plan!

We would like to introduce a case where a bridge breaker "Brodisk" was installed in a supply hopper for transporting calcium carbonate powder. The hopper's slope has been designed with sufficient consideration for the repose angle of the powder; however, the small size of the discharge section was suspected to be the main cause of the problem. We placed one standard Brodisk on each side, totaling four, and two mini Brodisks near the discharge section, which resolved the issue. 【Case Overview】 ■ Hopper Size: 700×700 ■ Discharge Section Size: Ø50 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator

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Installation of polyethylene microparticles into the hopper.

Installation of polyethylene microparticles into the hopper.

Install 6 Brody Disk Minis in two sets of 3 at different heights! The lower and upper rows should be positioned at the same height as the plover.

Here is a case where we received a consultation regarding poor discharge and flow from a polyethylene microparticle hopper. We recognized that polyethylene powder is not particularly poor in flowability, but the customer requested, "I would like suggestions for the arrangement of the blow disk as it has quite troublesome properties." The particle size, particle size distribution, and particle shape may differ from the usual ones. After reviewing the hopper's drawings, we provided recommendations for the model and arrangement, which were adopted. After a while of use, we followed up, and there were no issues such as bridging, and it has been operating smoothly. 【Hopper Overview】 ■ Hopper Diameter: Φ400 ■ Discharge Diameter: Φ100 ■ Hopper Inclination: 60° *For more details, please download the PDF or feel free to contact us.

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Installed in the elastomer hopper.

Installed in the elastomer hopper.

Easily solve powder bridges that cannot be resolved with knockers or vibrators.

We would like to introduce a case where a hopper for repelling crushed materials was installed. The hopper is relatively small in size, but due to the troublesome nature of the material, we have installed four additional blow discs. Additionally, since the discharge diameter is also relatively small, we decided to install mini blow discs. 【Overview】 ■ Hopper diameter: 700φ ■ Discharge diameter: 80φ ■ Material name: Elastomer ■ Material particle size: 1 to 1.5mm 【Key Points of This Equipment】 ■ The strength and durability of the elastic discs (silicone) are very important from the perspective of foreign matter contamination risk. The silicone discs of this equipment excel in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0319 Installed in the foundry sand hopper

0319 Installed in the foundry sand hopper

Introducing examples of bridge measures in foundry sand hoppers.

In transferring production overseas, we have adopted this equipment to ensure thoroughness in our production facilities. It has been reported that issues frequently arise with vibrators alone in domestic equipment under the same conditions, which has led to this adoption. This time, based on your experience using our equipment, you have decided to adopt it immediately. Additionally, we offer a loan of the Brod disk, allowing you to verify its effectiveness. 【Overview】 ■ Target material: Foundry sand (moisture 3%, specific gravity 1.3) ■ Hopper size: Approximately 1000×2000 ■ Other equipment: Used in conjunction with a vibrator ■ Destination: Southeast Asia *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them via the link below.

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0335 Installed in the raw material hopper of the powder molding press machine.

0335 Installed in the raw material hopper of the powder molding press machine.

Introducing case studies of Bro-Disc Mini adoption. Preventing rat holes in the raw material hopper!

To prevent rat-holing in the raw material hopper of the powder molding press, we have adopted the Bro-Disk Mini. This hopper is equipped with an agitator for mixing, but it was reported that it was not very effective, so we were consulted. Upon examining the powder in question, there were no significant concerns, so after providing guidance on the standard model and layout, it was implemented, and the issues have been resolved. 【Overview】 ■ Hopper size: Approximately 350×350 ■ Average particle diameter of the raw material: Approximately 100μm ■ Bulk density of the raw material: Approximately 1 ■ Bro-Disk arrangement: 4 units total, one on each side of the square hopper (two on opposite sides at different heights) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0378 Installed in the wood powder supply machine hopper.

0378 Installed in the wood powder supply machine hopper.

We will introduce a case where a blow disk was installed to resolve the issue of poor wood powder discharge from the hopper.

This is an inquiry from a machinery equipment manufacturer. After reviewing the hopper diagram, I provided information on the arrangement and model of the blow discs as usual, but it was noted that the properties of the wood powder differ from the typical ones, and the end user requested to conduct a test. We prepared the necessary quantity of blow discs for loan, and after conducting the test with this user, the results were very favorable, leading to immediate implementation. [Overview] ■ Material: Wood powder (specific gravity 0.15-0.2), with adhesion ■ Hopper: 1500×1800 (discharge section 400×1000) ■ Equipment flow: Bulk bag (1000kg) input → [this hopper] → screw supply * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them via the link below.

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Installed in the hopper for elastomer grinding material.

Installed in the hopper for elastomer grinding material.

Introducing the Brody Disk Mini to address supply issues with the hopper dryer! We will provide advice on placement and other matters.

Our customer, who operates a plastic molding business for automobiles and office automation equipment, has adopted our solution. Although we alternate between sucking in crushed material and virgin material, it seems that a bridging condition occurs in the crushed material hopper, causing issues with supplying to the hopper dryer. Since there was a request to actually attach the blow disk and try it out, we lent the necessary quantity of the product. The trial results were favorable, and we are proceeding with immediate implementation. 【Usage Conditions】 ■ Crusher: Manufactured by Horai ■ Target Material: Thermoplastic elastomer from Mitsui Chemicals ■ Setup: Three mini blow disks installed near the suction area at the bottom of the hopper *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Installed in a conical hopper (inclination 75°)

Installed in a conical hopper (inclination 75°)

Cannot resolve rat holes with air knockers! A case study of solving customer problems.

We would like to introduce a case where "despite having sufficient slope in the conical hopper, the air knocker could not resolve the rat hole." We have implemented 4 Brodie Disk Minis (BD-08) and 6 Brodie Disks (BD-15), arranging 2 Brodie Disk Minis in two tiers (a total of 4) near the discharge area, and placing 2 Brodie Disks in three tiers (a total of 6) above the Brodie Disk Minis. Our company can provide guidance on suitable arrangements based on your conditions. Please contact us for specific arrangements. 【Conditions】 ■ Conical hopper ■ Slope of 75° ■ Powder characteristics --- angle of repose over 60°, bulk density of approximately 0.8 *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator

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Installed in the hopper for PVC powder.

Installed in the hopper for PVC powder.

The purpose is to ensure thoroughness, especially since it is not a case of concern regarding the bridge, so it is installed only near the discharge area!

This is an order received from a plant engineering company. The reasons for adopting the "Brodie Disk" include "the schedule is tight, so we want to be thorough" and "there are cost benefits." If you provide us with various conditions, we can guide you to suitable models and configurations that meet your objectives. Please feel free to contact us. We also accept phone inquiries. 【Adoption Overview】 ■ Hopper Size: 1200×1200 ■ Discharge Part Size: 150×150 ■ Contents: PVC powder ・ Particle Diameter - Average approximately 100μm ・ Bulk Density - Loose 0.5, Firm 0.6 ■ Equipment Configuration: One on each side (total of 4) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available.

  • Mixer/agitator

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Installed in the hopper at the top of the rotary valve.

Installed in the hopper at the top of the rotary valve.

Installed in a cone hopper! A case where the height was changed by installing two units each to solve the problem.

We would like to introduce a case where the "Brodisk Mini" was implemented as a measure against the adhesion and clogging of ceramic powder. In cases of powder bridging with a hopper of approximately Φ250, it is common to install two units of this equipment. However, due to the strong adhesion in this case, a total of four Brodisk Minis were installed. As a result, the user's issues were resolved. 【Case Overview】 ■ Installation Target: Installed on the conical hopper above the rotary valve ■ Hopper Overview ・ Diameter: Φ200 ・ Discharge Diameter: Φ80 ・ Inclination: 60° ■ Contents: Ceramic powder (very fine powder, poor fluidity, strong adhesion) *For more details, please download the PDF or feel free to contact us.

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