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Induction Heating Equipment×富士電子工業 - List of Manufacturers, Suppliers, Companies and Products

Induction Heating Equipment Product List

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[Case Study on Solving Heat Treatment Issues 1] A must-see for those struggling with hardness!

Not enough hardness? If the material's structure is not appropriate, no matter how much you harden it, the hardness will not increase!

No matter how much ferrite is heated and cooled, its hardness does not increase. Especially in the case of casting, a minimum pearlite rate of 70% or more is necessary for stable quenching. The material can affect the quality of heat treatment. Particularly with castings, there tends to be significant variation between batches, so caution is required. At Fuji Electronics, we have various inspection equipment in-house, including X-ray metal material analyzers, allowing for the rapid identification of root causes. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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[Case Study on Solving Heat Treatment Challenges 2] A must-see for those who want to improve productivity and quality!

Improving quality and productivity with one-shot hardening using semi-open coils! Handling with robots is also easy!

The agricultural machinery components are exposed to road surfaces and gravel, so the outer surface is hardened to improve wear resistance. Traditionally, the workpiece was rotated at low speed for moving hardening, taking 360 seconds per piece to harden one workpiece. This allowed for only 10 pieces to be processed per hour, which posed a challenge in terms of productivity. By adopting Fuji Electronic Industries' one-shot heating immersion hardening, a uniform hardened layer can be ensured around the entire circumference. Additionally, the heating time is significantly shorter compared to moving hardening, reducing the cycle time to 90 seconds per piece and achieving a substantial increase in production capacity. Our semi-open coil greatly contributes to this high quality and high productivity. 【Features of the Semi-Open Coil】 - It covers only half of the workpiece, allowing the coil to be moved back during workpiece loading and unloading. - The space around the insertion position is free, eliminating concerns about damaging the workpiece by hitting the coil. - Handling by robots is also easy. *For more details, please refer to the PDF document or feel free to contact us.

  • Inductor Coil

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Explanatory Material: "High-Frequency Hardening Varies Depending on the Method (Cracking Edition)"

A clear explanation of the mechanisms behind cracking during firing and points for improvement to prevent it.

Our company, which specializes in prototype and contract processing of high-frequency hardening, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Cracking Edition)." This document introduces the mechanisms behind the occurrence of cracking, representative examples of causes and countermeasures, as well as key points for preventing delayed cracking (time-dependent hardening cracking). We provide easy-to-understand information that is useful for achieving high-quality hardening. 【Contents (Excerpt)】 ■ Mechanisms of cracking occurrence ■ Differences in cooling rates ■ Relationship with material properties ■ Uneven material structure In addition to prototypes and contract processing, our company also supports high-frequency hardening equipment. *Eligible for subsidies We provide a comprehensive system from design to installation and post-introduction maintenance. Our designers personally oversee the on-site trial operation until completion, ensuring a quick response to problem-solving. *For more details, please download the PDF or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361

  • Processing Contract

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Explanatory Material "High-Frequency Quenching Varies Depending on the Method (Material Edition)"

Clear explanations of the characteristics of different types of steel, the properties of alloying elements, and pre-treatment methods. Tips for solving problems.

Our company, which specializes in the design and manufacturing of high-frequency quenching equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Quenching Varies Depending on the Method (Material Edition)." This document includes basic knowledge such as examples of materials suitable for high-frequency quenching and pre-treatment methods, as well as information on the changes in properties when the amounts of various alloying elements are increased and the quenchability multiples. Additionally, we have summarized information on phenomena that can lead to a decrease in quenching quality or the occurrence of defects. [Contents] ■ Examples of materials suitable for high-frequency quenching ■ Element properties ■ Quenchability and quenchability multiples ■ What is the DI value? ■ About pre-treatment ■ Issues affecting quenching quality *For more detailed information, please refer to the download button below.

  • Processing Contract

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Explanatory Material: "High-Frequency Hardening Varies Depending on the Method (Basic Knowledge Edition)"

An environmentally friendly hardening method that contributes to a low-carbon society without the need for fossil fuels!

Our company, which specializes in the design and manufacturing of high-frequency hardening equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Basic Knowledge Edition)." This document provides detailed explanations on how to determine whether an object is suitable for high-frequency hardening, as well as the mass effects, shape effects, and dimensional effects that vary depending on the material and heat treatment methods. Additionally, it includes a hardness conversion table, making it a useful reference. We encourage you to download it and read through it. [Contents] ■ What is hardening? ■ What parts are suitable for high-frequency hardening? ■ What are mass effects, shape effects, and dimensional effects? ■ Bonus *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Explanatory Material "High-Frequency Quenching Varies Depending on the Method (Integrated Edition)"

We will easily introduce basic knowledge as well as cooling and cracking!

Our company, which specializes in the design and manufacturing of high-frequency hardening equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Integrated Edition)." This document provides detailed explanations on various topics, starting with the "Introduction" section, which covers confirming the hardening range and deciding on hardening plans, and moving on to the "Level-Up" section, which addresses methods for dealing with large distortions and handling cracks (cracking due to cooling). It includes illustrations and images for clarification, making it a valuable reference. We encourage you to download it and read it. 【Contents】 ■ Basic Knowledge Section ■ Introduction Section ■ Level-Up Section ■ Cooling Section 1, 2 ■ Cracking Section 1, 2 *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Brochure "Five Key Points to Keep in Mind When Introducing a Quenching Machine"

Explaining key points to keep in mind when renovating or newly installing heat treatment equipment! Detailed explanations on heat treatment plans, pre-production trials, utilities, and more.

In this book, we explain the "optimal equipment design" and "key points for introducing hardening equipment," which are unique to Fuji Electronic Industries, a company that has been involved in the introduction of hardening equipment across various industries. [About the booklet] ■ Confirmation of introduction timing and target work ■ What are the key points of the hardening plan? ■ Is it better to conduct preliminary trials? ■ Key points for utility selection ■ Related legislation and how to respond Fuji Electronic has a wealth of know-how regarding various hardening equipment. We also have many materials related to high-frequency hardening. *For more details, please download the PDF or contact us directly.

  • Machinery and equipment installation/dismantling/relocation
  • High frequency/microwave parts

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Explanation material "High-Frequency Hardening Changes Depending on the Method (Cooling Edition)"

Explanation of cooling points, martensite transformation points, and carbon content!

Our company, which specializes in the design and manufacturing of high-frequency hardening equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Cooling Edition)." This document provides an easy-to-understand explanation of cooling in hardening, including points to consider for uniform cooling, whether drainage is obstructing the process, and the differences between cooling methods and their effects. Additionally, we have included the advantages of immersion cooling, which can prevent air entrapment and cooling unevenness. We encourage you to download it and give it a read. 【Contents】 ■ Cooling in hardening ■ Points to consider in atmospheric cooling ■ Cooling points ■ Martensite transformation point and carbon content ■ Differences between cooling methods and cooling effects ■ Advantages of immersion cooling *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Explanatory Material "High-Frequency Hardening Changes Depending on the Method (Level-Up Edition)"

We will introduce in detail the coping methods and improvement methods for various cases, organized by item!

Our company, which specializes in the design and manufacturing of high-frequency hardening equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Level-Up Edition)." It provides clear explanations on how to address issues such as large distortion, cracking due to cooling, and cracking from resting. Additionally, it includes detailed information on improving hardening patterns, such as changing hardening conditions and altering the shape and material of receiving jigs. We encourage you to read it. 【Contents】 ■ Methods for addressing large distortion ■ Methods for addressing cracking (due to cooling) ■ Methods for addressing cracking (from resting) ■ Improvement of hardening patterns ■ Methods for dealing with the expansion and contraction of workpieces ■ Bonus *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Explanation Material: "High-Frequency Hardening Varies Depending on the Method (Introduction)"

A clear explanation of the coil set method and fixing jigs for easy implementation!

Our company, which specializes in the design and manufacturing of high-frequency hardening equipment, as well as prototype production and contract processing, is currently offering the document "High-Frequency Hardening Changes Depending on the Method (Introduction Edition)." This document provides detailed explanations on various aspects of introducing high-frequency hardening, including confirming the hardening range, deciding on hardening plans, cooling methods, and how to perform tempering. Additionally, it includes a table of the chemical composition of steel and the hardness (HRC) after high-frequency hardening and tempering, making it a useful reference for those considering implementation. We encourage you to read it. [Contents] ■ Confirming the hardening range ■ Deciding on the hardening plan ■ Deciding on the cooling method ■ Deciding on how to perform tempering ■ Deciding on the coil set method ■ Deciding on the fixture for fixing ■ Bonus *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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High-frequency quenching equipment subsidy program

Fuji Electric's equipment has been adopted as advanced equipment and systems!

In the fiscal year 2024 supplementary budget, Fujielectronics' "High-Frequency Single-Pass Hardening Equipment" and "High-Frequency Induction Heating Device (Hybrid Heating)" have been adopted for the energy-saving investment promotion subsidy. As a result, registration as "factory/business type" and "other high-performance equipment recognized by SII" is possible. Is this eligible? How much subsidy can I receive? What should I do? We will utilize our extensive experience in subsidy applications to provide support. Please feel free to contact us↓ ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention "Ipros was seen." Response hours: Weekdays, Monday to Friday, from 9 AM to 5 PM.

  • Other machine tools

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