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Information indicator Product List

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[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[Safety Measures] Responding to the need for detailed visualization from a distance and improving safety during operations.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where only the power ON state was indicated by signal lights or pilot lamps as a display of robot operation, the "LA6 type" layered information display light was introduced. With the adoption of multi-color LEDs, it can display 21 colors, and the overall emission significantly improves visibility. It has become possible to understand the device status remotely without having to approach the control monitor. 【Case Study】 ■ Issues - Remote monitoring of robot operation status and improvement of safety - As the workforce on-site decreases, there is a desire to achieve detailed visualization from a distance ■ Proposal - A display light with rich expressive power and high visibility to realize remote visualization - Display of elapsed time for incidents such as abnormalities using count-up - Visualization of processing completion time using count-down *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Abnormality notification of machines without a network environment.

[Example] Abnormality notification of machines without a network environment.

Early response to mechanical abnormalities can improve productivity.

We would like to introduce a case study on the use of network monitoring indicator lights that can quickly alert you to equipment abnormalities without the need for a PC. Although there were abnormal outputs from the machinery, the lack of a network environment and the high cost of network construction meant that the administrator had to conduct regular patrols. To address this, we introduced a stack light. It was installed in a location with a network environment, and the mirroring function was used to notify relevant departments of machine abnormalities. This eliminated the need for regular patrols and improved productivity through early response to machine abnormalities. 【Overview】 ■ Conventional - Machine abnormalities could only be detected on-site, and constant monitoring was not possible, leading to decreased productivity due to machine downtime. - Administrators conducted regular patrols. ■ Improvements - Machine abnormalities were transmitted via a wireless control unit and input to the stack light. - The mirroring function of the stack light notified relevant departments of machine abnormalities. - Regular patrols were eliminated, and early responses to machine abnormalities improved productivity. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

  • Other safety equipment
  • Communications
  • Indicator Light

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Layered Information Display Light "LA6-POE"

Layered Information Display Light "LA6-POE"

Visualize your work with a variety of vibrant colors and action modes! Reduce losses during operations.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during work. It is equipped with an operating program that allows for free setting of light colors and operating modes. Various operations visualize abnormal levels and progress status. Additionally, the operating mode can be easily edited with dedicated software. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" Product page: https://www.patlite.co.jp/product/detail0000000651.html *For more details, please refer to the PDF document or feel free to contact us. ↓↓↓ Official Online Shop ↓↓↓

  • Indicator Light
  • Other safety and hygiene products

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[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

【Productivity / Operating Rate Improvement】Easily assess the priority of multiple equipment at a glance!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing sites where multiple machines stopped simultaneously or when processing was completed, operators were conducting recovery work based on their judgment, leading to challenges such as not knowing the priority and extended downtime. To address this, we introduced our layered information display light "LA6." This allows for a quick visual confirmation of the elapsed time after a stop, enabling immediate priority assessment. 【Case Study】 ■ Improvement Issues - The longer the downtime, the greater the production loss. - Initial actions were delayed as they required checking the operation panel, resulting in longer downtime. ■ Implementation Effects - Quick visual confirmation of elapsed time after a stop. - Immediate priority assessment reduces non-operational losses. - Display of remaining processing time improves setup efficiency. - Improved pathways to check the operation panel. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=37 ↓↓↓ Official Online Shop ↓↓↓

  • Signal lights and rotating lights
  • Indicator Light

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[FA Site Improvement Case] Want to visualize maintenance time.

[FA Site Improvement Case] Want to visualize maintenance time.

【Productivity / Operating Rate Improvement】Displays elapsed time since an anomaly occurred using the time trigger function.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To improve operational efficiency, we implemented our layered information display light "LA6" in a manufacturing site that was working to reduce equipment maintenance time. With the time-trigger function, the display increases every 10 minutes from the occurrence of an abnormality, showing the elapsed time until recovery. This information was utilized for the maintenance personnel's decision-making, leading to improvements in production efficiency. 【Case Study】 ■ Current Situation - Efforts to reduce equipment maintenance time to improve operational efficiency - The elapsed time until recovery was handwritten, leading to omissions and increased workload for recording ■ Implementation Effects - Visualization of the elapsed time since the occurrence of an abnormality - By maintaining equipment with prolonged recovery times - We were able to improve production efficiency *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

  • Signal lights and rotating lights
  • Indicator Light

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【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【省配線／無線報知】コンプレッサー組立設備異常時の呼出方法を提案

パトライトが提案したFA現場の改善事例を紹介します。 生産ラインの省人化が進んでおり、かつ工場内騒音が大きいのと、 死角が多いため、現場の表示灯だけでは異常装置の位置特定に時間が かかってしまうという課題を抱えていたコンプレッサー組立ライン。 そこで、当社のワイヤレスコントロールユニットと、 積層情報表示灯を導入されました。 このふたつの連携でミラーリングし、工務課事務所へ遠隔報知。 さらに積層情報表示灯のタイマー表示を使い呼出経過時間を見える化し、 異常個所の特定から復旧の時間短縮を実現しました。 【事例】 ■導入メリット ・設備異常の顕在化により、異常個所の特定から復旧の時間短縮 ・無線のため配線工事が最低限で対応可能 ・LA6シリーズのタイマー表示で、異常発生からの経過時間が見える化 ・復旧までの優先順位の判別にも活用できる ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。 https://www.patlite.co.jp/ ↓↓↓　公式オンラインショップ　↓↓↓

  • Indicator Light
  • Other network tools
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[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

"Reduced wiring/wireless notification" alerts to unnoticed pressure drops, reducing production losses.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. By introducing our wireless control unit "PWS" and the layered information display light "LA6," it is possible to wirelessly notify the office of abnormal outputs (contact signals) from the compressor. This system alerts users to the often unnoticed pressure drops in compressors, thereby reducing production losses. 【Case Study】 ■ Benefits of Implementation - The elapsed time since the occurrence of an abnormality is easily visible. - The layered information display light can be easily configured using free editing software. - Notifications via voice using a voice synthesis rotating light. - Reduction of production losses. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

  • Indicator Light
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[FA Site Improvement Case] I want to visualize the door opening and closing times.

[FA Site Improvement Case] I want to visualize the door opening and closing times.

Proposing hygiene management tools for food defense measures to improve quality.

We will introduce an example of improvement in the FA (Factory Automation) field proposed by Patlite. There were no guidelines for opening and closing doors, which sometimes led to them being left open during the transportation of goods or when multiple people were passing through. Since foreign object contamination can be a fatal incident for food factories, we implemented the layered information display light "LA6" as a countermeasure. By enabling passersby and those around to unconsciously recognize the opening and closing of the door, we became able to respond quickly to situations such as forgetting to close the door or leaving a gap. [Case Study] ■ Improvement Issues - The duration of the door being open was left to the awareness of passersby. - Without guidelines, it was difficult to enforce any rules created. - Foreign object contamination poses a critical risk. ■ Proposal - Easily visualize the door opening and closing time with "LA6." - Management of the time that was previously left to others has become straightforward. - With the LA6, it is easy to notice and respond immediately if the door is left ajar, forgotten to be closed, or if something is caught in it. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Prevention of Defects in the Inspection Process

[FA Site Improvement Case] Prevention of Defects in the Inspection Process

Quality Improvement: Managing time in the inspection process to contribute to the reduction of defective products.

We will introduce a case study of improvements in the FA (Factory Automation) field proposed by Patlite. Inspections were conducted on the manufacturing line for parts to ensure quality before shipment. However, due to the rush of the operators during the inspection process, the inspections were neglected, leading to the outflow of defective products. To address this, the layered information display light "LA6" was introduced. By using the smart mode "Time Trigger Type" as a timer, we established a time management system for the inspection process, allowing for the next product inspection to begin after a set period. [Case Study] ■ Improvement Issues - We want to eliminate the shipment of defective products. ■ Proposal - By using the smart mode "Time Trigger Type," the display light is utilized as a timer. - Inspections of one product are conducted during the timer display. - When the blue light is fully lit, the inspection is complete, and the next product inspection begins. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

Improving Quality: Identifying the Number of Defective Products through the Visualization of Casting Equipment Error Time!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. Due to errors occurring in the casting equipment, the machine stopped, causing a drop in internal temperature and leading to the production of defective products. However, the downtime could not be monitored on-site, resulting in an inability to confirm the number of defective items. To address this, we introduced the layered information display light "LA6." Upon receiving a signal of an abnormal occurrence, the "LA6" displays the downtime on a timer. By increasing the red timer display in stages from 1 to 5 every minute, it became possible to confirm the downtime from a distance by the number of lit segments. [Case Study] ■ Current Situation - For equipment that experienced an abnormal stop, the person in charge measured the time and identified the number of defective products. - The downtime could not be monitored on-site, and the number of defective items could not be confirmed. ■ Proposal - With the timer display function, the display increases every minute from the occurrence of an abnormality, allowing the downtime to be confirmed from a distance by the number of lit segments. - Wiring is simple, requiring only one additional wire alongside the conventional signal light. - Display time, display color (21 colors), and patterns (15) can be changed using editing software. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[Network/Remote Monitoring] Easily visualize the work status across multiple locations!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where the status of the inspection station was not understood, it was not possible to call the administrator, leading to unnecessary labor costs. Therefore, the layered information display light "LA6-POE" was introduced. As a result, the status of the inspection station can now be determined solely by the equipment, allowing for quicker responses to abnormalities at the inspection station and achieving improved work efficiency. 【Case Study】 ■ Before Implementation - The status of the inspection station was not understood, making it impossible to call the administrator, resulting in unnecessary labor costs. ■ After Implementation - The status of the inspection station can now be determined solely by the equipment. - Responses to abnormalities at the inspection station have become quicker, leading to improved work efficiency. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

A layered information display light that can show maintenance-related information in a variety of colors for predictive maintenance.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where a small number of people manage multiple manufacturing devices, it was quite challenging just to check which devices required maintenance. We proposed the "LA6 type" layered information display light, which outputs a signal from the control device indicating that the maintenance period is approaching and displays maintenance information in a different color from conventional signal lights, making it visible. 【Case Study】 ■ Issues - Many devices are inspected before operation or regularly, but the operation panel needs to be checked each time. - We want to understand the target devices and maintenance details at a glance. ■ Benefits of Implementation - Maintenance targets can be identified at a glance. - Identification of maintenance locations is also possible. - Preventive maintenance activities can be carried out without omissions. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the equipment cycle time.

[FA Site Improvement Case] I want to visualize the equipment cycle time.

Predictive maintenance: Visualizing the cycle time of each equipment as part of anomaly management.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where the equipment status is displayed on an Andon board, there is a problem of not being able to manage the takt time, resulting in processing not being completed as scheduled. In response, we propose the new information display light "LA6 model." This product receives input signals from the equipment and, when the set time is reached, it displays a flashing blue light, making it immediately clear which equipment has a problem. Additionally, it easily notifies the occurrence frequency of takt time overruns, providing early warnings for equipment maintenance. 【Case Study】 ■ Issues - Frequent failures to complete processing within the set time - Understanding the reasons for decreased equipment utilization and implementing visible improvements - While the equipment status is displayed on the Andon board, there are no functions for managing takt time - Significant costs are incurred for additional construction to take signals from each piece of equipment to the Andon board ■ Proposal - Receive input signals from the equipment and display a flashing blue light when the set time is reached - Takt time can be set arbitrarily using the LA6 editing application *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

Display of Takt Time and Cycle Time: A timekeeper for presentations that tend to drag on.

We will introduce a case study of business efficiency improvement proposed by Patlite. For improving meetings that tend to run long due to individual presentation times not being adhered to, the "LA6 model" stacked information display light is recommended. This display light decreases by one level every minute, visualizing the elapsed presentation time. Since the remaining time is easily visible, presenters can more succinctly convey their main points. As a result, meetings can be conducted more effectively in a shorter time. 【Case Study】 ■Current Situation - Individual presentation times are set but not adhered to, causing meetings to drag on. - Presenters often do not have a clear understanding of the remaining time, leading to lengthy explanations. - Ultimately, the main points of the presentations become unclear, resulting in meaningless meetings... ■Proposal - Visualize the elapsed presentation time using the LA6 editing application. - With the remaining time easily visible, presenters can more easily discuss their main points succinctly. - Achieve more effective meetings in a shorter time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

Display of Takt Time and Cycle Time: Visualizing Work Delays! Also improves awareness on the shop floor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. At the instrument panel assembly line of a major automobile manufacturer, there was a challenge where variations in manual work led to an inability to keep up with the supply to the main line, which is the subsequent process. To address this, a layered information display light "LA6" was installed to indicate work progress. With the delays in work becoming clear, the awareness on the shop floor changed, and supply delays were improved. 【Case Study】 ■ Challenges - Variations in manual work led to an inability to keep up with the supply to the main line, which is the subsequent process. - Delays in work were not visualized. ■ Solutions - Installed a display light to indicate work progress. - With the delays in work becoming clear, the awareness on the shop floor changed, leading to improvements in supply delays. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=34 ↓↓↓ Official Online Shop ↓↓↓

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