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[Case Study] Orifice

[Case Study] Orifice

Choose the correct orifice for stable processing! Here are some examples of orifices.

The orifice creates a jet stream, making cutting with a water jet possible, which is why the orifice is one of the "important components" in water jet processing. In particular, in abrasive water jet processing, the use of abrasives can lead to issues such as wear and clogging, so selecting the correct orifice is a key point for avoiding problems. We will propose appropriate solutions tailored to your processing machine. Please feel free to consult with us. 【Examples】 ■ Short lifespan of diamond orifices → By using an orifice designed for 6,200 bar with high bonding strength, the lifespan can be extended. ■ Abrasives frequently clog → By generating a suction force 2 to 3 times greater than normal, we can resolve abrasive clogging. (ALLFI's orifices, with their unique design, generate more than double the suction.) *For more details, please refer to the PDF document or feel free to contact us.

  • tube
  • Other machine elements
  • Plastic processing machines (cutting and rolling)

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[Data] Selection of O-TRAP and follow-up due to load fluctuations

[Data] Selection of O-TRAP and follow-up due to load fluctuations

The engineer calculates the individual drain generation based on the installation conditions and selects the appropriate orifice!

This document provides an explanation of the selection of O-TRAP and its responsiveness to load fluctuations. It includes information on the selection of orifices that meet the conditions and the responsiveness of heating devices to load fluctuations. The explanations are made clear using diagrams and tables, so please take a moment to read through it. 【Contents】 ■ Design of Orifices ■ What is the selection of orifices that meet the conditions? ■ Responsiveness of heating devices to load fluctuations ■ Graph showing the relationship between load fluctuations and drain discharge volume *For more details, please download the PDF or feel free to contact us.

  • Steam Trap

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Orifice

Orifice

Our processing technology is also utilized in the orifice, which is one of the important components of diagnostic equipment.

The "orifice" used for flow control in diagnostic equipment requires precise control in small quantities, and the key points in processing are the accuracy of the hole diameter, shape, edge quality, and surface finish. Our company leverages the know-how gained from many years of experience in hole processing and finishing to meet various customer needs. 【Materials】 ■ In addition to stainless steel, we process a wide range of materials including rare metals such as molybdenum, tungsten, and tantalum. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Surface treatment contract service

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Regarding the blockage prevention capability due to the expansion of the orifice diameter.

Regarding the blockage prevention capability due to the expansion of the orifice diameter.

By adopting a multi-layer structure, we have successfully managed to maintain the same discharge capacity as a small diameter orifice while using a larger diameter!

We would like to introduce the blockage prevention capability through the enlargement of the orifice diameter. The drain flows out at high speed along a curve based on Bernoulli's theorem without touching the orifice, resulting in almost no flow at the edge of the orifice. This creates an environment conducive to the deposition and growth of scale. Therefore, it has been understood that in small-diameter orifices, when the large-scale growth collapses, blockage occurs by forming a bridge. At SUS Technoworks, based on the empirical rule that blockage rarely occurs in orifices with a diameter exceeding 1.0 mm, we developed a multi-layer structure orifice with a minimum orifice diameter of 1.0 mm. 【Blockage Prevention Capability】 ■ Initial State: Scale gradually precipitates around the orifice ■ Mid-State: Precipitated scale grows in a rod-like shape ■ Final State: The grown scale collapses and is discharged *For more details, please download the PDF or feel free to contact us.

  • Steam Trap

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