Probe Tester Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Flying Probe Tester APT-2400F / 2600FD

2025 Electronics Packaging Society Technical Award Winner!" "55th Mechanical Industry Design Award IDEA Winner!

Takaya Corporation has announced a new model of its flying probe tester, the "APT-2400F/APT-2600FD series," which reliably detects various defects in printed circuit boards through ultra-high-speed inspection. Equipped with cutting-edge inspection technology that can check the placement and connections of fine components with high precision, it ensures that even minor defects and risks are not overlooked, strongly supporting the improvement of product quality. Additionally, thanks to the company's unique control mechanisms and sensing technology, reliable inspections can be achieved even in fluctuating environments, contributing to quality management by reducing recall risks. Furthermore, it features a user-friendly interface that anyone can intuitively operate, helping to alleviate burdens in workplaces where labor shortages are becoming serious, while still ensuring high inspection accuracy and contributing to increased productivity. *For more details, please download the PDF document or feel free to contact us.*

Company：TAKAYA Corporation
Price：Other

Other measurement, recording and measuring instruments

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[Case Study] The Importance of Electrical Testing in EMS Companies

Takahashi's flying probe tester solves the challenges faced by EMS companies.

【Implementation Results for EMS Companies】 - By conducting electrical inspections from the prototype stage of the circuit board, we achieve quality assurance before mass production. - Early optimization of circuit board design and component selection contributes to the reduction of defects in later processes. 【Challenges Faced by Customers】 Cost of Recreating Jigs: With jig-based testers, it is necessary to recreate dedicated jigs every time there is a prototype or design change. Each design change requires modifications to the jigs, significantly increasing costs and time. Insufficient Response to Design Changes: Conventional inspection methods make it difficult to respond flexibly to design changes. There were instances where long lead times made rapid verification during the prototype stage challenging.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Inspection of Large PCBs for Medical Devices

Please utilize Takaya's flying probe tester for the inspection of large substrates for medical devices (in conjunction with boundary scan).

By combining visual inspection, non-contact scanning, and physical probing, we meet the stringent reliability standards in the medical device field, achieving both quality improvement and cost reduction. 【Implementation Achievements】 - Achieved full inspection in inline testing, ensuring product quality. - Enhanced defect detection capabilities for large substrates and complex design boards through collaboration with boundary scan technology. 【Challenges Faced by Customers】 Limitations of APT alone: Flying probe testers excel in electrical characteristic testing, but physical access for probing is difficult for components with hidden pin connections, such as BGA and QFP. In high-density substrates, there are areas that cannot be fully covered by probing alone. Constraints of AOI: Cannot detect defects (such as solder bridges or connection failures) located beneath BGA or large components. Internal connections and micro shorts in multilayer substrates cannot be detected. In large substrates, areas beyond the field of view occur, making it difficult to efficiently inspect the entire area. Challenges with large substrates and complex designs: In large substrates, inspection time tends to increase for both AOI and APT, leading to decreased productivity. Full inspection of high-density mounted substrates requires an efficient inspection system that combines physical probing and non-contact inspection.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] PCB Inspection for Lighting (LED Lighting)

Please utilize Takaya's flying probe tester for substrate inspection for lighting (LED lighting).

By utilizing color sensors for automated inspection, we overcome the limitations of visual inspection and achieve quality stabilization and efficiency. Automation reduces the burden on operators and establishes consistent inspection standards, balancing improved product reliability with cost reduction. 【Implementation Achievements】 - Transition from visual inspection to automated inspection. - Achieved quality stabilization through precise automated inspection using color sensors. 【Challenges Faced by Customers】 Operator Burden: Visual inspection relies on the skills and experience of operators, leading to issues such as fatigue and decreased concentration during long hours of work. As the burden on operators increases, the risk of decreased inspection accuracy rises. Variability in Judgment Criteria: Visual inspection involves subjective judgments by individuals, resulting in variability in quality standards. Inconsistent judgments can lead to the outflow of defective products and excessive inspection. Difficulty in Confirming LED Characteristics: Determining fine characteristics such as the color and brightness of LEDs is challenging through visual inspection. Inspections based on accurate numerical standards are required.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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We have been featured on the official website of i-PRO Co., Ltd.

Visualizing the internal state of the equipment. Streamlining maintenance support with high-definition network cameras.

We are pleased to announce that Takaya Corporation's case study has been featured on the official website of i-PRO Co., Ltd. At our company, we have been addressing the challenge of developing a flying probe tester that allows for remote monitoring of the internal conditions of the device, thereby facilitating a swift initial response in the event of a problem. To solve this issue, we have equipped our latest models, the APT-2400F and APT-2600FD, with i-PRO Co., Ltd.'s network cameras as standard. By incorporating the cameras, we can monitor the internal state of the device in real-time, which has led to faster troubleshooting and enhanced quality control in the inspection process. In this case study, we provide detailed insights from the perspective of the development team regarding: - The background leading to the standard inclusion of cameras - The reasons for product selection - Operational innovations - The effects of the integration Please check the related link below for more information.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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In-circuit test flying probe tester FA1240

An in-circuit tester that drastically reduces running costs and data creation time by eliminating fixtures, with a defect viewer that indicates defective areas like image inspection.

A flying probe type in-circuit tester that does not require fixture manufacturing reduces pseudo-errors caused by poor contact and improves one-pass rates. - It is a high-speed, high-precision, and highly reliable inspection machine suitable for small-lot, multi-variety testing of mounted circuit boards. With its four-terminal measurement capability, it can detect not only lifted IC leads but also pseudo-contact detection of electrically conductive connections. - Furthermore, it enables active testing of FETs, relays, and three-terminal regulators, which were difficult to test with conventional methods. Optional tests allow for simple function measurements, boundary scan measurements, and frequency measurements of crystal oscillators.

Company：日置電機
Price：10 million yen-50 million yen

Circuit Board Inspection Equipment

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Do you want to electrically detect IC lead lift and BGA ball lift?

TAKAYA's unique IC open test system

*You can view detailed features in the catalog.* The TAKAYA flying probe tester is equipped with a system that uses a uniquely developed sensor probe to quickly detect issues such as lifted leads and solder defects in ICs like BGA, QFP, and SOJ. It can electrically detect lifted lead defects in narrow-pitch ICs and ball lift defects in BGAs without damaging the IC itself. We welcome inquiries for trials and tests. If you have any concerns, please feel free to contact us. *You can view detailed information in the catalog.*

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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We were featured in the European industry magazine PRODUCTRONIC!!

Introduced to numerous global EMS companies and manufacturers in over 46 countries!! It is Takaya's flying probe tester, which has received high acclaim worldwide.

In the February issue of the industry information magazine "PRODUCTRONIC 2021," published in Europe, we featured an article about the introduction of our testers at a major sensor manufacturer. This manufacturer handles approximately 10 million printed circuit boards and 800 million components annually and has been using Takaya's flying probe testers for about 20 years. This article includes comments from when they introduced the latest model, the APT-1600FD series. They conduct in-circuit testing directly after the PCB assembly process, which allows for very quick and reliable error detection. They also praised the ease of modifying inspections simply by adjusting the program, even if the assembly content changes during development. By eliminating the need for fixture creation, cost-effectiveness has increased, and they achieved inspection speeds approximately 2 to 2.5 times faster compared to using fixture-based testers. We encourage you to utilize Takaya's flying probe testers, recognized not only in Japan but also by companies and industries around the world. *For more detailed information, please refer to the related link page below.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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The flying probe tester from Takaya, recognized by the world. What is the reason for that?

Over 46 countries have adopted it with trust and innovation. The best partner for inspection that meets the needs of all sites, from small-scale prototypes to mass production.

Industry-Leading Know-How Takaya has established a flexible inspection system capable of handling everything from small-scale prototypes to mass production. With years of experience and achievements, we achieve high precision and low cost in all types of circuit board inspections. Continuously Evolving Innovation We constantly anticipate the needs of the times, challenging ourselves to improve inspection speed and explore new inspection areas. Our product development, which combines high quality, technological innovation, and flexibility, supports an industry characterized by rapid changes. Trusted "Made in Japan" Quality All equipment is manufactured in Japan. Under strict quality control, we maintain long-term precision and stability, excelling in fields that require high reliability, such as aerospace, medical, and automotive industries. Global Support System From installation to training, regular maintenance, and inspection program creation, our specialized staff provides consistent support. As your inspection partner, we support manufacturing sites around the world. Implementation Track Record: Over 46 Countries Worldwide Takaya's flying probe testers have been implemented in over 46 countries, including Asia, Europe, and North America. Their reliability and flexibility are the reasons they are chosen by global companies.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Fastest in-circuit testing! The benefits of introducing flying probe testers.

The Takaya APT series is a board inspection device capable of industry-leading ultra-high-speed in-circuit testing. Here, we introduce its implementation benefits.

■ Quality Improvement By detecting defects that are difficult to identify through visual inspections and functional tests, we can enhance the overall quality of the implementation process based on test results and aggregated data. It is also capable of pin contact with microchip components and fine-pitch ICs/connectors, significantly improving detection rates in high-density board inspections compared to fixture inspections. ■ Inspection Cost Reduction There is no need for expensive dedicated inspection fixtures, which greatly reduces inspection costs for prototype boards and small to medium production boards. In the event of design changes, there are no costs for modifying fixtures. ■ Reduction in Defect Analysis Time Since defective areas can be identified (defective areas are displayed on the board image), defect analysis and component replacement tasks become easier, significantly shortening repair time. ■ Traceability Management Measurement values of components and inspection dates are saved for each board inspection, allowing for easy searching and editing as quality control documentation. ■ Reduction in Line Downtime Waiting time until mass production starts is significantly reduced, improving the operational efficiency of the implementation process. It alleviates the burden on operators from LCR meter measurements and visual inspections, eliminating human errors. For more detailed information, please contact your sales representative.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Safe updates/upgrades from the old model! Automatic conversion of inspection programs.

The Takaya APT series is a circuit board inspection device capable of industry-leading ultra-high-speed in-circuit testing.

Customers using older models of Takaya Flying Probe Testers, such as the APT-7400CJ, are encouraged to consider upgrading or expanding to the latest APT-1340J. The inspection programs used on the old models can be converted directly to the latest model, so there is no need to recreate or readjust the programs. Additionally, the latest model features a completely revamped drive motor and control system, with probe movement speed increased to 1.5 times that of the old model, significantly reducing inspection time. In fact, a program that took 33 seconds to inspect a single board on the APT-7400CJ was reduced to 19 seconds per board after conversion to the APT-1340J, achieving approximately a 40% reduction. With no extra effort required, an increase in inspection capacity and efficiency improvement can be expected, so customers considering an upgrade or expansion are encouraged to contact their sales representative.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Initial Confirmation, Inspection Check during Line Switch

You can automate the application of double-sided tape on test boards and the initial inspection of assembled boards right after the start of assembly.

In the component mounting process of printed circuit boards, mistakes due to incorrect component sets or implementation program errors during model changes in the mounter equipment can lead to defects on a lot basis (lot out) if discovered late, resulting in significant losses. To prevent such mistakes, there are cases where components are temporarily mounted on a bare board with double-sided tape, and each one is measured and visually inspected with an LCR meter. This inspection is referred to as "first machine check," "setup change check," or "trial run inspection," but it requires the line to be stopped until the inspection is completed, which takes time and can reduce line operating rates. Additionally, when manually checking all small components on a densely mounted board, it is difficult to completely eliminate human error. Our company recommends automatic inspection using a flying probe tester as a method to make this task easier and more efficient. This allows for accurate and quick confirmation work after line changes. Customers considering improvements in operating rates through reduced switching times of mounting machines, reduced labor costs, and decreased risks of defective products are encouraged to consider implementation.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Exhibition] Introduction of Exhibited Products at the 37th Nepcon Japan

[Exhibition Panel Release] Flying Probe Tester (Circuit Board Inspection Equipment) that detects defects in implemented circuit boards with ultra-fast inspection; RFID products that contribute to business reform.

Thank you to everyone who visited our booth at "The 37th Internepcon Japan," held at Tokyo Big Sight from January 25 (Wednesday) to 27 (Friday), 2023. We have made the materials and display panels of our exhibited products available. Even those who could not attend the venue during the event can register on this page to view the materials, so please take advantage of this opportunity. This time, in collaboration with Andor System Support Co., Ltd., our Industrial Equipment Division conducted a demonstration of boundary scan testing using a flying probe tester, and we are pleased that many customers showed interest in this. Additionally, this was the first collaborative exhibition between the Industrial Equipment Division and the RF Division, and we believe that many people were able to learn about our products. Moving forward, Takaya Corporation will continue to strive to meet our customers' expectations. We sincerely appreciate your continued support.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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We also accept special custom requests for flying probe testers.

We manufacture original units capable of automatically transporting large heavy substrates weighing up to 30 kg. Please feel free to entrust us with custom specifications as well.

At Takaya, we also accept special custom requests for flying probe testers to meet our customers' diverse needs. As an example, in response to the request to "automatically transport large and heavy boards weighing up to 30 kg," we have developed a dedicated automatic transport unit. Even very heavy boards that are difficult to carry manually can be handled safely and accurately. Additionally, to conduct special inspections alongside in-circuit testing, we have created space within the tester body to accommodate special inspection equipment, allowing for flexible customization. Even for inspections of special products that do not fit standard specifications, we can provide solutions through custom support. Please consult with our sales representative for more information.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Accelerating the inspection of flying probe testers using deep reinforcement learning.

We have published a joint research report with Ehime University.

Takaya Corporation is conducting joint research with the Graduate School of Science and Engineering at Ehime University on accelerating the inspection of flying probe testers using deep reinforcement learning. At the Ehime University booth during the JPCA Show 2023 / 2023 Microelectronics Show held at Tokyo Big Sight from May 31 (Wednesday) to June 2 (Friday), we displayed and introduced a report on this research. You can download and view the report that was exhibited on that day from here. We encourage everyone to take a look.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Probe Tester Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Probe Tester Product List

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