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Production Management System(Excel) - List of Manufacturers, Suppliers, Companies and Products

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Production Management System Product List

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Freely Main Functions <File Import & Export Functions>

You can use your CSV file as it is for item mapping!

We would like to introduce the main feature of our production scheduler 'Freely', which is the "File Import & Export Function." The output files can be utilized for import into external systems or for Excel analysis. In addition to exporting planning and actual performance information to CSV files, you can also create work instruction cards in bulk by importing CSV files. Please feel free to contact us when you need assistance. 【Features】 ■ Bulk creation of work instruction cards through CSV file import ■ Direct use of your CSV files with item mapping for import ■ Exporting planning and actual performance information to CSV files ■ Output files can be utilized for import into external systems or for Excel analysis *For more details, please refer to the PDF materials or feel free to contact us.

  • Production Scheduler

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Production Management System for Reuse Business Company

Promote centralized management of inventory and work progress! Standardize management methods across multiple locations with a small start.

We would like to introduce a case study on the implementation of the production management system "SmartF" at Kosei Container Co., Ltd., a manufacturer of reusable containers. The company faced the challenge of having managers manually transcribe and aggregate work results recorded on paper forms by the field staff into Excel, resulting in 20 hours of manual labor each month. As a result of the implementation, work results can now be directly registered into "SmartF" using handheld terminals, eliminating the need for transcription and aggregation, which has led to a reduction of 20 hours (240 hours annually) in labor. ■ Challenges - Responding to inquiries about inventory status occurred frequently, resulting in 1 hour of indirect labor each month. ■ Effects - By updating inventory in real-time, the labor for responding to inquiries was reduced by 1 hour per month.

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Case Study 07 of the Production Management System 'GEN' - Filter Manufacturing Industry

GEN is a production and sales management cloud service for medium-sized and small manufacturing companies. Please take a look at our case studies.

An ERP that we would like to recommend to medium-sized and small manufacturing businesses, regardless of their industry. That is the cloud-based production management system 'GEN'. 'GEN' includes functions for production management, sales management, purchasing management, inventory management, and cost management, as well as features like EDI and reporting. We will introduce case studies of its implementation in a series. This time, the case study features "Microfilter Co., Ltd.," which manufactures various types of filters! ~~~~~~~~~~~~~~~~~~~~~~~~~~~~ The previous person in charge implemented an on-premise production management system, but it did not get on track for several years, and they were managing procurement, inventory, and manufacturing instructions using Excel in conjunction. After various considerations, they encountered 'GEN'. What did they evaluate, and what kind of implementation effects did they experience? ~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Please download the PDF to read more!

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[Case Study on Inventory Management System] Bread Manufacturing Company

80% reduction in inventory counting labor using handheld devices for inventory management.

We would like to introduce a case study on the implementation of the maintenance parts inventory management system "SmartF" for a bread manufacturing company. The company was facing challenges as they were conducting inventory of approximately 10,000 maintenance parts using paper and Excel, which required 15 people a week to count, followed by an additional month for transcription and aggregation. As a result of the implementation, by switching to barcode recording for inventory and stock management using handheld devices, the inventory period was shortened from one month to one week, and the labor required for inventory was reduced by over 80%. [Case Overview (Partial)] ■Challenges - Line stoppages due to parts shortages occurring more than 10 times a month. ■Effects - Achieved zero stockouts through order point management, preventing production line stoppages.

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What is a production management system?

A clear explanation of the disadvantages, how to choose without making mistakes, and the process until implementation!

In manufacturing sites, it is essential to accurately grasp the progress of production and inventory status. However, many small and medium-sized manufacturers still manage these processes using Excel or paper, facing challenges such as reliance on specific individuals and delays in information sharing. As a result, issues such as discrepancies in inventory counts and delays in delivery times are currently occurring. An effective means to resolve the management challenges posed by manual operations is a production management system. By implementing such a system, it becomes possible to manage order status, inventory counts, and delivery information in real-time and in a centralized manner, leading to reduced work hours and fewer input errors. This article will provide a detailed explanation of the basic mechanisms of production management systems, the benefits of implementation, and points to consider when selecting a system. *For more detailed content of the article, please refer to the link below.*

  • Other production management systems
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[i-PROW Implementation Case] Fujiseimitsu Seisakusho Co., Ltd.

The input workload for the administrative staff has significantly decreased, and paperless operations have also been achieved!

We would like to introduce a case study where our production management system "i-PROW" was implemented at Fujiseimitsu Seisakusho Co., Ltd., which pursues the possibilities of metal processing. The company had previously spent a tremendous amount of time managing with spreadsheet software like Excel. After the implementation, in addition to reducing man-hours, it also contributed to eliminating unnecessary paper, leading to the promotion of a paperless environment. 【Case Overview】 ■Challenges - Promotion of a paperless environment - Acceleration of business processes ■Effects - Reduction of man-hours - Contribution to the elimination of unnecessary paper and promotion of a paperless environment *For more details, please refer to the related links or feel free to contact us.

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Production Management System 'Blendjin' for Cosmetics OEM Industry

We support operations such as order production management, item management, ingredient management, and quality inspection necessary for the cosmetics OEM industry!

We are pleased to introduce the "Cosmetics Edition," which summarizes specialized features for cosmetics OEM businesses from our production management system "Blendjin," designed for the manufacturing industry! - Order linkage function that connects customer orders with production plans - Approval function that can be used when registering items and formulations - Ingredient display management function that manages the necessary ingredients for cosmetics manufacturing and allows verification of the ingredients contained in products - Quality inspection function that records quality inspections during manufacturing and raw material arrivals Leveraging the know-how gained from numerous cosmetics manufacturers, we present this Edition. **Solving the following issues:** ■ Managing master data separately in Excel, making information retrieval cumbersome ■ Complicated management of ingredient information, leading to time-consuming product ingredient aggregation ■ Difficulty in tracing production information for complaints regarding defective products ■ Inability to accurately manage the linkage between orders and production, hindering understanding of production status relative to orders ■ Desire to understand manufacturing costs, but unable to manage due to the wide range of information ■ Time-consuming to compile quality inspection information in Excel each time *Please refrain from downloading this document as it contains our company's accumulated know-how, which is intended for our clients only.*

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Tracks Production Management System

The "BEST" series, which has gained the trust of many clients.

We have a wide range of achievements in manufacturing, wholesale, and retail, and we apply our expertise across various industries such as steel, food, apparel, chemicals, non-ferrous metals, metal products, and machinery. Our system is designed to be flexible, allowing for expansion and modification according to your business needs, enabling the creation of a highly compatible system that delivers effective implementation tailored to your company. Integration with EOS and EDI (electronic transactions) is also possible. By linking with financial and accounting software, we can reduce the effort required for data entry. Excel data can be integrated for analysis from various perspectives.

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Production Management System 'FUSE' <Work Video Search>

The recorded videos are automatically saved in conjunction with the work instructions! They can be referenced anytime with a variety of search criteria.

We would like to introduce the "Work Video Search" feature of the production management system 'FUSE'. You can directly record videos using a tablet device on the production floor, and the recorded videos are automatically saved in conjunction with work instructions. Work videos can be referenced at any time with a variety of search criteria such as drawing numbers and workers. 【Features】 ■ Check the actual and planned work hours, as well as the number of good and defective products, for each unit of product/process/person in charge. ■ Supports Excel output, freeing you from the hassle of manually creating and aggregating daily reports. ■ Direct video recording is possible using a tablet device on the production floor. ■ Recorded videos are automatically saved in conjunction with work instructions. ■ Work videos can be referenced at any time with a variety of search criteria such as drawing numbers and workers. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of i-PROW] Haranomachi Iron Works Co., Ltd.

Integration with accounting software is also easy! There are cases where the progress can be checked in real-time with an easy-to-read UI.

We would like to introduce a case where our production management system "i-PROW" was implemented at Haranomachi Ironworks Co., Ltd., which operates in the metal products manufacturing industry. In the company's business management, they were using spreadsheet software like Excel, which took a considerable amount of time for inputting and managing vast amounts of data, leading to a need for greater efficiency. After the implementation, they were able to grasp the on-site work situation in real-time and respond quickly to the progress of their operations. [Challenges] ■ Management using spreadsheet software that consumed a vast amount of time ■ Aging of the existing system and high costs for updates and maintenance ■ Insufficient number of licenses ■ Complex screen layout that was difficult to use *For more details, please refer to the related links or feel free to contact us.

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Production Management System 'FUSE' <Shipping Management>

You can register and edit shipping information, and we also support partial deliveries!

We would like to introduce the "Shipping Management" feature of the production management system 'FUSE'. It handles the shipping process of finished products, allows for the output of delivery notes/receipts, and can accommodate partial shipments. Shipping registration is completed simply by entering the shipping quantity and checking the shipped box. 【Features】 ■ Allows for the output of delivery notes/receipts and accommodates partial shipments ■ By adding inventory functionality, shipping instructions can be issued while checking the current quantity ■ The design of delivery notes/receipts can also be changed ■ Shipping information can be registered and edited ■ Shipping tasks can be performed while checking order delivery dates and project progress for each shipping data *For more details, please refer to the PDF document or feel free to contact us.

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SmartF Implementation Case Studies [Metal Processing Industry]

Achieved an annual inventory reduction of approximately 1 million yen and a reduction of 360 hours of manual input labor per year!

Are you struggling with the personalization of inventory management and manual data entry tasks using paper or Excel? This document summarizes case studies from the metal processing industry that successfully improved operations by implementing SmartF. It clearly explains how the challenges faced by existing systems and analog management were resolved with SmartF, using a specific Before/After format! 【Case Study Highlights (Partial)】 ■ Eliminated over 1,000 manual data entry tasks each month, achieving an annual reduction of 360 hours in labor. Centralized inventory and production information, speeding up delivery responses to customers. ■ Successfully systematized inventory management, compressing annual inventory costs by approximately 1 million yen. Reduced the time spent by purchasing staff on ordering tasks by 80 hours annually. ■ Implemented barcode inventory management for steel materials. Eliminated the need for handwritten entry and achieved a first-in, first-out system that does not rely on the operator's intuition. \\ A PDF summarizing the detailed case studies is available for free! // You can view it by clicking "Download Catalog" below, so feel free to download it.

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"Dr. Engineering Navi" cannot share progress due to personal management.

Achieving verification and efficiency improvements in the manufacturing process through increased awareness of costs!

"Dr. Engineering Navi" is a bottom-up project management system from the field. General project management tools do not fit well with the individual order production sites, where drawings and delivery dates are shared, and progress is monitored through EXCEL forms and whiteboards. As a result, issues such as "person-dependent management that cannot share progress" arise. With this system, it is possible to share the Gantt chart display of all projects, thereby enhancing awareness of delivery dates across the entire production site. [Main Features of Dr. Engineering Navi] - No need for a dedicated personnel for meticulous process design - Enhanced awareness of delivery dates across the entire production site - Achievement collection that does not burden on-site workers - Verification and efficiency of manufacturing processes through increased awareness of costs - Easy-to-implement system environment *For more details, please download the PDF or feel free to contact us.

  • project management

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There are many schedule coordination meetings between departments.

You can manage progress and understand the manufacturing process without having to create a detailed plan!

"Dr. Engineering Navi" is a bottom-up project management system from the field. General project management tools do not fit well with the individual order production sites, where drawings and delivery dates are shared, and progress is monitored using EXCEL forms and whiteboards. As a result, issues such as "frequent scheduling meetings between departments" arise. With this system, planning is based solely on major processes and milestone goal settings, eliminating the need for a dedicated process design specialist. [Main Features of Dr. Engineering Navi] - No need for a dedicated process design specialist - Improved awareness of delivery dates across the entire production site - Achievement collection that does not burden on-site workers - Verification and efficiency of manufacturing processes through enhanced awareness of costs - Easy-to-implement system environment *For more details, please download the PDF or feel free to contact us.

  • project management

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