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Mold design support software - List of Manufacturers, Suppliers, Companies and Products

Mold design support software Product List

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Handbook of Analytical Theory Useful for Press Die Design - Currently Available as a Gift

Handbook of Analytical Theory Useful for Press Die Design - Currently Available as a Gift

Case studies of using press molding simulation with 3DSimSTAMP are published!

This handbook is designed to be easy to understand for beginners in press simulation, covering fundamental content. It includes examples of phenomena not addressed by other companies' molding simulations, such as applications to bending processes and considerations of press loads, starting with press forming CAE, commonly known as molding simulation. Please take a look at the features of press forming simulation using 3DSimSTAMP. 【Contents】 - Useful for mold designers! The application fields of press forming CAE explained through analytical theory - Load considerations and applications of press forming CAE using 3DSimSTAMP - Press die design utilizing simulation For more details, please contact us or download the catalog. *This catalog is a digest version. If you need the full version, please apply through the inquiry form.

  • Press Dies
  • Mold Design

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Proposing ways to utilize AutoForm for short lead times and high-quality mold making.

Proposing ways to utilize AutoForm for short lead times and high-quality mold making.

In AutoForm-Sigma^plus, effective countermeasures against defects can be implemented.

In AutoForm-Sigma^plus, it is possible to consider countermeasures for defects "analytically" and clarify the process windows that can be processed, allowing for the implementation of effective countermeasures against defects.

  • Other CAD related software
  • Analysis Services

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【Example】Shortened the delivery time for press molding dies to two-thirds!

【Example】Shortened the delivery time for press molding dies to two-thirds!

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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[Utilization Guide] Robust input and information development in mold design and manufacturing processes.

[Utilization Guide] Robust input and information development in mold design and manufacturing processes.

Guidelines and standards for implementing the Robust Engineering Model (REM)!!

This demonstrates that simulation analysis also requires robustness, and introduces how to utilize "guidelines and standards" to achieve robust settings and operations, just as there are standards and specifications for mold design. [Contents] - Support for setting tasks - Prevention of setting omissions - Customization - Evaluation - etc. This is a contributed article to the technical information magazine "Mold Technology: IT Tool Utilization Guide" (Nikkankogyo Shimbun) September 2021 issue. *For more details, please check the "Catalog Download." Feel free to contact us as well.

  • Other CAD related software
  • Development support tools (ICE, emulators, debuggers, etc.)

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Rapidly create die faces while considering engineering design.

Rapidly create die faces while considering engineering design.

Significant improvement in mold quality and a substantial reduction in initial development time in process design have been achieved.

This solution is designed for engineers evaluating formability, planners of process planning, and mold manufacturers to quickly create die face designs for the entire press forming process. ■ Features ○ It combines automatic functions for 3D mold design with user-friendliness. ○ Designers can easily modify not only intermediate processes but also the final part shapes. ○ When modifications are made, all processes and the mold shapes for trial-out simulations are automatically and instantly updated. ○ After process optimization, the resulting die face can be used directly. ■ Benefits ○ Creation of concept die faces ○ Evaluation of multiple process concept alternatives through direct integration with process simulations ○ Deep understanding and verification of the entire process design For more details, please download the PDF or contact us.

  • Structural Analysis
  • Other analyses
  • Stress Analysis

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AutoForm-ProcessDesignerforCATIA

AutoForm-ProcessDesignerforCATIA

An innovative mold design and springback prediction correction solution that brings significant labor reduction effects. Supports full digitalization.

"AutoForm-ProcessDesigner for CATIA" is a powerful mold design support tool developed based on AutoForm's expertise in press forming processes and the needs of process designers. 【Features】 ■ Creation of high-quality and rapid nominal shapes and anticipated surfaces ■ A standard approach that allows customization of process design for all types of processes ■ Support for company-wide workflow standardization and data consistency ■ Smooth data exchange both internally (between different departments) and externally (between manufacturers and suppliers) ■ Integration with the CATIA environment ensures full compatibility with CATIA V5 features In the CATIA V5/V6 environment, using dedicated commands enables the following processes: ■ Rapid creation of nominal shapes for deep drawing in process design and die face layouts including all secondary processes (trimming, bending) ■ Quick implementation of springback compensation using correction vector fields ■ Rapid execution of anticipated corrections for Class-A surfaces using high-quality Bézier surfaces ■ Quick creation of beads and reliefs in the NC preparation stage

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  • Press Dies
  • Mold Design
  • Stress Analysis

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AutoForm TubeXpert

AutoForm TubeXpert

A software solution that allows for easy execution of mold design and simulation for tube bending, shaping, and hydroforming processes.

AutoForm TubeXpert can meet the increasing demands for complex shapes of tube components, part quality, advanced materials such as high-strength steel and aluminum, and the diversification and complexity of the forming process. <Advantages> - Improvement in quality and cost through the verification of multiple alternative concepts - Deep understanding of the entire forming process of tube-shaped components through the evaluation of forming process windows - Reduction in development time and costs for molds, materials, and production - Enhanced process reliability enabling robust production <Key Features> - Creation of process planning data related to costs - Complete design of necessary molds and seamless process simulation of the entire forming process - Promotion of corporate standards and automatic detection of forming defects - Springback simulation after the forming process and automatic correction of molds for springback prediction adjustment - Analytical process improvement and evaluation of the robustness of manufacturing processes

  • simulator

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Efficient forecasting adjustment tool "AutoForm-AutoComp"

Efficient forecasting adjustment tool "AutoForm-AutoComp"

Quickly evaluate and compare multiple forecast adjustment strategies to find the best strategy for your needs!

The forecast correction loop runs automatically in the background. Users can specify the number of iterations and can also check the situation or display it on the screen. This allows for the efficient definition of the final mold shape and process settings, enabling the realization of part shapes that fit within the required tolerances with minimal correction loops during on-site trials. Additionally, the reliability of planning in mold development, mold manufacturing, and trials is enhanced, minimizing the risk and costs associated with having to modify molds or processes at later stages. 【Features】 - Easy evaluation and comparison of multiple forecast correction strategies - Selection of the most effective forecast correction strategy - Minimization of the risk of costly corrections at later stages in mold and manufacturing processes 【Main Functions】 - Execution of forecast correction loops in the background - Automatic control of mold surface consistency - Batch display of multiple strategies *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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[Magazine Contribution] "Cutting-Edge In-Vehicle Technology" Vol. 9 2022 Contribution

[Magazine Contribution] "Cutting-Edge In-Vehicle Technology" Vol. 9 2022 Contribution

Process improvement of press die preparation and white body process applying front-loading and digital twin.

"Process Improvement in Press Die Preparation and White Body Process Applying Front Loading and Digital Twin" is an article contributed by our representative director, Wataru Suzuki. <Contents> 1. Introduction 2. Front Loading to Adapt to Change 2.1 Significance of Front Loading 2.2 Strengthening Competitiveness through Front Loading 2.3 Achieving Further Benefits with Front Loading 3. Efficiency and Challenges Associated with Digital Twin Implementation 3.1 Seamless Information Provision through Process Digital Twin 3.2 Leadership for Realizing Digital Twin 3.3 Physical Process Twin and Future Prospects 4. Conclusion *Please refer to the PDF document or feel free to contact us.

  • simulator

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『Space-E/GlobalDeformation PLUS』

『Space-E/GlobalDeformation PLUS』

A mold design system capable of automatic deformation of 3D models imported from external programming.

In "Space-E/Global Deformation PLUS," the simulation results of springback obtained through external programming such as CAE can be imported into the Modeler via STL files, enabling automatic deformation of 3D models. It also supports springforward deformation, which is the deformation in the opposite direction of the simulation results. 【Features】 ■ Import springback simulation results from external programming ■ Enable automatic deformation of 3D models ■ Support for springforward deformation *For more details, please download the PDF or feel free to contact us.

  • Other CAD related software
  • Other CAM related software
  • Mold Design

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[Customer Case] Achieving "One Shot" in Prototype Mold Production for Small Lots and Diverse Products

[Customer Case] Achieving "One Shot" in Prototype Mold Production for Small Lots and Diverse Products

Achieved "one-shot trial" in about 70% of the total! Realized an average reduction of 4 days in construction time and a decrease in man-hours.

We would like to introduce a case study on the implementation of "AutoForm-Compensator" for correcting mold shapes based on the calculation results of springback. At Saitama Body Co., Ltd., which specializes in prototype production and parts manufacturing for four-wheeled and two-wheeled vehicles, the correction of anticipated springback has become a challenge in the production of molds for prototypes using high-strength steel sheets ranging from 590MPa to 1200MPa, which have been on the rise in recent years. Currently, after modeling in CAD, the correction for anticipated springback is incorporated into the mold model, which is modified and created based on simulation analysis results, all executed within AutoForm's simulation to reduce labor hours. [Case Overview] - The increase in high-strength and ultra-high-strength steel sheets has made the correction of anticipated springback a challenge. - The speed of correction is crucial for small-lot, diverse prototype molding. - A significant reduction in lead time and labor hours has been achieved with "one-shot trials" in about 70% of the presses. - Satisfaction with analysis speed, with expectations for further improvement in analysis accuracy. *For more detailed information about the case, please refer to the related links. Feel free to contact us for more details.

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  • Other CAD related software

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Case studies on efforts to improve analysis accuracy using reverse engineering techniques.

Case studies on efforts to improve analysis accuracy using reverse engineering techniques.

Introducing a case study on efforts to improve analysis accuracy using AutoForm-ProcessDesignerForCATIA.

In recent years, reverse engineering of molds has played an important role in product development and production processes. Molds significantly impact product quality, cost, and delivery time; however, much of the manufacturing process still relies on craftsmanship, and there are various challenges in the efficiency and digitalization of mold development. For example, there may be inconsistencies between molds that have been hand-finished on-site and mold development data, or even if one wants to verify defects or improvements of existing molds on 3D digital data, there may be no data that matches the actual product. Additionally, maintaining repeat molds can require excessive labor hours. This article introduces efficient mold reverse engineering methods and application examples utilizing our solutions. *For more details, please refer to the related links. Feel free to contact us for more information.

  • [2001454757]　リバースエンジニアリング手法による解析精度向上の取り組み事例.jpg
  • simulator

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Identify issues through the assessment of business processes.

Identify issues through the assessment of business processes.

It is possible to reduce the number of attempts by adding a design proposal process in the SE review.

Uchida Co., Ltd., based in Osaka and Fukuoka, specializes in the design and manufacturing of press molds for automotive body parts centered around Toyota. Having utilized AutoForm's simulation software for many years, the company has identified challenges in its existing business processes in collaboration with AutoForm Japan, aiming for efficient mold manufacturing. In an industry characterized by rapid changes that occur once every hundred years, Uchida seeks further growth and strongly recognizes that improving the skills of each employee, particularly enhancing the technical capabilities of engineers, will advance trial-out labor and cost improvements. The company has begun initiatives aimed at realizing its "ideal state." *For more details, please refer to the related links. Feel free to contact us for more information.*

  • [2001454736]　業務プロセスのアセスメントで課題を洗い出し.jpg
  • Stress Analysis

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[Customer Case] Press processing company reduces trial time by one-third.

[Customer Case] Press processing company reduces trial time by one-third.

A case where the number of tryouts was reduced from 20 to 6, and the time spent on process evaluation was also shortened.

We would like to introduce a case where the design and development process was significantly streamlined at India Steel Summit, a mold manufacturer based in Greater Noida, India. By conducting robustness analysis to ensure stability during engineering, we determined a strategy to achieve the desired part accuracy while ensuring reproducibility of results. Utilizing "AutoForm-Compensator," we not only corrected springback predictions but also performed draw shell operations on molds from the second process onward during engineering, avoiding issues caused by sheet lifting and pad forming. By digitizing springback prediction corrections, we were able to conduct preliminary review work during the engineering phase before adjusting the actual molds during tryouts. **Results** - The introduction of digital springback prediction corrections significantly streamlined the design and development process. - The number of tryouts was reduced from 20 to 6. - The time spent on process evaluation was shortened from several months to several weeks. *For more details on this case, please refer to the related links. Feel free to contact us for more information.*

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  • Stress Analysis

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