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Pressure Measurement Film Product List and Ranking from 4 Manufacturers, Suppliers and Companies | IPROS GMS

Pressure Measurement Film Product List

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[Case Study of Pressure Measurement Film] Cylinder Head Gasket

Contributing to risk reduction and loss reduction! A case study on checking the sealing performance of cylinder head gaskets.

We would like to introduce a case study using our "Presscale" in the automotive industry. In automotive engines, gaskets are designed for each model, but there was no means to confirm whether air and other elements in the cylinder of prototypes or newly manufactured products were properly sealed. By placing this product between the cylinder block and the cylinder head and tightening the head bolts under normal conditions, we can confirm whether the necessary parts are securely sealed. 【Case Overview】 ■ Purpose: To continuously verify the sealing performance of gaskets and enhance design efficiency and quality. ■ Implementation Effects: - Significantly improved design efficiency compared to the trial-and-error approach in practical applications. - Eliminated uncertainty by verifying results with Presscale as needed. - Contributed to the progress of design development, enabling stable delivery. *For more details, please download the PDF or feel free to contact us.

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Presscale for automobiles

Visualizing the contact pressure of automotive parts to contribute to quality improvement.

In the automotive industry, accurate measurement of contact pressure between parts is essential to ensure safety and quality. Particularly in components related to collision safety performance and those affecting driving performance, uneven contact pressure can lead to performance degradation or failure. Press scale addresses these challenges by visualizing the pressure distribution between parts. 【Application Scenarios】 - Pressure measurement between the seat and frame - Pressure measurement between the door packing and body - Pressure measurement of engine mounts - Pressure measurement between brake pads and rotors 【Benefits of Implementation】 - Improved durability of parts through optimization of contact pressure - Increased efficiency in quality control - Reduced product development time

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Pressure scale for aerospace applications

Supporting quality management in the aerospace field through the visualization of binding force.

In the aerospace industry, precise pressure management of fastening points is essential to ensure product safety and reliability. Particularly in the assembly of aircraft fuselages and engines, the appropriate fastening force of bolts and rivets affects structural strength and safety. Insufficient or excessive fastening force can lead to loosening or damage of components due to vibrations or impacts, potentially resulting in serious accidents. Presscale supports the optimization of fastening force by visualizing the pressure distribution at fastening points. 【Application Scenarios】 - Fastening points of aircraft fuselages and engines - Structural components of rockets and satellites - Assembly of precision instruments 【Benefits of Implementation】 - Improved product reliability through uniform fastening force - Enhanced efficiency in quality control and cost reduction - Increased safety

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Pressure measurement film for semiconductors "Presscale"

Visualize pressure and pressure distribution to improve uniformity in semiconductor manufacturing.

In the semiconductor manufacturing industry, uniformity of pressure is crucial for improving product quality and yield. Particularly in the wafer process and packaging process, pressure discrepancies can lead to decreased product performance and the occurrence of defects. Press scales help address these challenges by visualizing pressure distribution, thereby supporting the optimization of manufacturing processes. 【Use Cases】 - Measuring pressure distribution in the wafer process - Confirming pressure uniformity in the packaging process - Adjusting pressure in semiconductor manufacturing equipment 【Benefits of Implementation】 - Early detection of pressure discrepancies to reduce the occurrence of defects - Improved yield through optimization of manufacturing processes - Stabilization of product quality

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Press Scale for the Printing Industry

Pressure measurement film that visualizes printing pressure and improves print quality.

In the printing industry, uniform printing pressure is a crucial factor that affects print quality. When the printing pressure is uneven, ink adhesion can be poor, leading to smudging and variations in density, which can degrade the quality of the product. Press scale helps to visualize the distribution and magnitude of printing pressure, addressing these issues and contributing to the improvement of print quality. 【Usage Scenarios】 - Adjusting rollers on printing machines - Adjusting printing pressure of printed materials - Measuring pressure between printing plates and paper 【Benefits of Implementation】 - Improved print quality through optimization of printing pressure - Reduction of defective products - Cost savings

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Pressure Measurement Film Application Example: Aluminum Laminated Film

Introducing examples of standardization of crimping device settings and improvements in quality!

This is an example of using "Presscale" to verify the heat bar balance during the lamination of aluminum film for lithium polymer batteries. If the heat bar balance is poor during heat sealing, it can lead to adhesive failures in the aluminum film, resulting in defective products such as electrolyte leaks, which could lead to serious accidents. By optimizing the pressure balance with Presscale, quality can be improved. 【Case Overview】 ■ Purpose: Setting up the aluminum laminated film heat sealing (heat seal) device ■ Measurement Target: Heat seal for lithium-ion batteries ■ Application: Verification of heat bar balance during the lamination of aluminum film for lithium polymer batteries ■ Results: Quality improvement, standardization of setting specifications ■ Challenge: Poor heat bar balance during heat sealing could lead to serious accidents *For more details, please download the PDF or feel free to contact us.

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[Case Study of Pressure Measurement Film] Conductive Film Bonding Device for Solar Cells

We will introduce examples where defects during crimping have decreased, leading to improved yield and quality!

We will introduce a case study of using "Presscale" for the setup of a conductive film bonding device for solar cells. The bonded conductive film cannot be removed, so if a bonding failure occurs, the product will be deemed NG (not good). Therefore, we used Presscale to check the bonding quality during the setup of the bonding device for the conductive film. By confirming and recording this daily during setup, it becomes possible to identify the cause of any issues that arise. [Case Overview] ■ Purpose: Setup of the conductive film bonding device for solar cells ■ Measurement Target: Conductive film bonding device for solar cells ■ Example of Target Product: Solar cells ■ Challenge: The bonded conductive film cannot be removed, so if a bonding failure occurs, the product will be deemed NG. *For more details, please download the PDF or feel free to contact us.

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[Case Study of Pressure Measurement Film] Film Manufacturer Company A

We will introduce a case where the coating amount was standardized, resulting in a reduction of product defect rate by approximately 20%!

We would like to introduce a case study of the implementation of "Presscale" at Company A, a film manufacturer engaged in the production of high-performance films coated with functional materials. If the equipment is not set to the proper conditions at the start of production, uneven thickness will occur due to prolonged coating. This leads to increased blade replacements and defect rates, resulting in decreased productivity. By visualizing even slight deviations in blade pressing pressure, we can adjust to optimal conditions at the start of production. As a result, the defect rate of the products has been reduced, and the time until blade replacement has been extended by approximately three times. 【Case Overview】 ■ Measurement Target: Blade of the gravure coater ■ Applicable Process: Coating on film ■ Challenges - Variations in blade pressing pressure at different locations cause uneven coating thickness, resulting in defective products. - Prolonged coating leads to uneven thickness, increased blade replacements, and defect rates, which decreases productivity. *For more details, please download the PDF or feel free to contact us.

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[Case Study of Pressure Measurement Film] Fuel Cell Stack

A case where stable operation can be achieved by comparing the state at factory shipment, installation, and after maintenance!

This is an example of using "Presscale" to confirm the uniformity of the cell stacking load distribution in a fuel cell stack. If the tightening load is too small, contact resistance increases, leading to a decrease in power generation efficiency and potential fuel gas leaks. Additionally, there were no measurement methods for the load distribution applied to individual cells. By using Presscale, we can prevent performance degradation caused by uneven components. It helps avoid deviations from the initial settings during installation and maintenance. 【Case Overview】 ■ Purpose: Confirmation of cell stacking load distribution uniformity ■ Measurement Target: Fuel cell stack ■ Application: Verification of cell stacking load distribution ■ Results: Reduction in defect rates, improvement in quality, enhanced maintainability ■ Challenges: - If the tightening load is too high, it can easily lead to deterioration of the sealing parts. - There were no measurement methods for the load distribution applied to individual cells. *For more details, please download the PDF or feel free to contact us.

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Pressure Measurement Film for Food and Pharmaceuticals "Presscale"

Easily measure pressure, heat, and ultraviolet light with film! Visualization of diverse distributions has been achieved with film.

We would like to introduce our pressure measurement film, "Presscale." It can be utilized in a wide range of applications for the safety and security of the food and pharmaceutical industries. It is effective in conditions setting, maintenance applications, and throughout the research and development, production, and logistics processes. [Applications] ■ Quality Assurance ■ Research and Development ■ Logistics ■ Production ■ Other examples of use in medical device research and development *For more details, please download the PDF or feel free to contact us.

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Pressure Measurement Film Application Example: Dry Film Resist Lamination

We will introduce a case where on-site response became possible, resulting in cost and time savings!

We will introduce a case where "Presscale" was used to check the adhesive pressure of dry film resist laminates for printed circuit boards and lead frames. If the substrate, dry film resist, and lamination roll are not set in a well-balanced manner and the pressure is not uniformly adjusted, bubbles and wrinkles can occur. The uniformity of pressure is important for stabilizing the process, but there was no means to verify it. By using Presscale, it is possible to confirm that the pressure on the lamination roll is uniformly applied at the specified pressure. Additionally, during abnormal situations or maintenance, it allows for on-site responses without having to call in the equipment manufacturer's technician, thus reducing costs and time. 【Case Overview】 ■ Measurement Target: Dry Film Resist (DFR) Lamination ■ Purpose: To check the adhesive pressure of Dry Film Resist (DFR) Lamination ■ Results: Improved quality, time savings, cost reduction ■ Challenges: If the pressure is not set correctly, bubbles may form in uneven areas, leading to adhesion failures. *For more details, please download the PDF or feel free to contact us.

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Press Scale for Robots: Visualization of Gripping Force

Visualizing the gripping pressure of the robotic hand to achieve optimal control.

In the robotics industry, optimizing the gripping force of robotic hands is essential for performing efficient tasks while maintaining product quality. Particularly when handling delicate products, excessive force can lead to damage, while insufficient force increases the risk of dropping items. Press scale enables the visualization of pressure distribution when a robotic hand grips an object, allowing for the adjustment of optimal gripping force. 【Usage Scenarios】 - Adjustment of robotic hand gripping force - Assembly processes for precision parts - Gripping of irregularly shaped objects 【Benefits of Implementation】 - Prevention of product damage through optimized gripping force - Improvement of work efficiency - Stabilization of quality

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Pressure Measurement Film "Presscale" for the Automotive Industry

Pressure measurement film that broadly supports the development and manufacturing process of automobiles!

We would like to introduce our pressure measurement film, "Presscale." It plays an important role not only in the development and manufacturing processes of existing automobiles but also in electric vehicles, hybrid vehicles, and fuel cell vehicles. This product contributes to the creation of higher quality and safer products. [Examples of usage in automobiles] - Airbags - Wipers - Wire harnesses - Plastic parts (bumpers, dashboards, etc.) - Headlamps - Transmissions *For more details, please download the PDF or feel free to contact us.

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[Case Study of Pressure Measurement Film] Vacuum Heat Pressing Device

A case where the uniformity of pressure in the device was confirmed, resulting in a reduction of crimping defects and an improvement in quality!

We will introduce a case study that confirmed the pressure uniformity of a vacuum heat press device, which is mainly used for applications such as lamination, bonding, transfer, and molding, using "Presscale." The device requires maintaining a more uniform surface pressure for a longer duration to improve the quality of the processed materials. By placing it between the upper and lower heating plates of the vacuum heat press device and applying pressure under normal conditions, adjustments to the device are made based on the color development state. This reduces the occurrence of bonding defects during vacuum pressing, leading to improved yield and quality. [Case Overview] ■ Purpose: Confirmation of pressure uniformity in the vacuum heat press device ■ Measurement Target: Vacuum heat press device ■ Example of Target Products: Electronic components, OLEDs, touch panels ■ Benefits of Implementation: Reduced bonding defects during vacuum pressing, improved yield and quality *For more details, please download the PDF or feel free to contact us.

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[Case Study of Pressure Measurement Film] Assembly of Mobile Phones and Other Devices

Check flatness and pressure balance before assembly work to maintain waterproof performance!

This is an example of using "Presscale" to confirm the pressure uniformity of assembly jigs for mobile phones and similar devices. The assembly of waterproof mobile phones differs from that of non-waterproof models, as variations during assembly significantly impact waterproof performance. There is a higher likelihood of increased assembly labor and defects in waterproof functionality, making the confirmation of pressure uniformity a challenge. By using Presscale, the flatness of the attachment points and the pressure balance of the jigs can be checked before assembly work, ensuring that the waterproof performance of the product is maintained after assembly. 【Case Overview】 ■ Objective: Confirmation of waterproof performance of mobile phones and stabilization of the process ■ Measurement Target: Assembly of mobile phones and similar devices ■ Application: Confirmation of pressure uniformity of assembly jigs ■ Results: Improved yield, enhanced quality, defect analysis ■ Challenge: Confirming the pressure uniformity of assembly jigs during component assembly is a challenge *For more details, please download the PDF or feel free to contact us.

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Case Study of Pressure Measurement Film: Electrophotographic Thermal Fixing Section

A case where the unevenness of pressure distribution caused by device conditions could be investigated quickly and easily!

We will introduce a case where the use of "Presscale" maintained high drawing quality through pressure uniformity during the thermal fixing process in the electrophotographic thermal fixing section. The thermal fixing is performed by passing paper between a heating roll and a pressure roll, but if the pressure is not uniform between the heating and pressure rolls, partial fixing failures or paper wrinkling can occur. By using Presscale, it is possible to check just by nipping the rollers, and reactions can also be confirmed during the heating and fixing process, which can reduce the time and effort for defect analysis and adjustments. [Case Overview] ■ Measurement Target: Electrophotographic Thermal Fixing Section ■ Application: Maintaining high drawing quality through pressure uniformity during thermal fixing ■ Results: Quality improvement, productivity enhancement ■ Challenges: Occasional occurrence of periodic defects and wrinkling *For more details, please download the PDF or feel free to contact us.

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