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[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Improvement

[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Improvement

"Visualization of Analog Data" Cutting unnecessary work through the visualization of water storage levels.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory facing the challenge of not knowing which drainage tank has exceeded its water level unless it checks each time when a large rotating light signals that a certain drainage volume has been reached, we proposed visualizing the water storage levels using the layered information display light "LA6 model." It became immediately clear which drainage tank was over the water storage limit, and with the elapsed time also visualized, it became possible to respond according to the urgency of the situation. 【Case Study】 ■ Current Situation - It is unclear which drainage tank has exceeded its water level without checking. - The inability to know the elapsed time since exceeding the water level makes it difficult to assess urgency. ■ Implementation Effects - It is immediately clear which drainage tank has exceeded its water storage limit. - Visualization of elapsed time allows for responses based on urgency. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

  • Other safety equipment
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[FA Site Improvement Case] Visualizing the amount of sand in the hopper within the factory.

[FA Site Improvement Case] Visualizing the amount of sand in the hopper within the factory.

Visualization of analog data: Enables monitoring of remaining amounts while in the office.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a work environment where the amount of sand in the hopper is checked visually, there are risks associated with the confirmation process, and there are instances where sand may overflow. We proposed the "LA6 type" layered information display light. The "LA6 type" can express the amount of sand in terms of layers and colors freely when combined with sensors. In case of overflow or other dangerous situations, it alerts users with a particularly noticeable lighting pattern, such as all lights on. Now, it has become possible to monitor overflow along with managing remaining quantities from the office. [Case Study] ■ Current Situation - The amount of sand in the hopper is checked visually. - The confirmation process involves risks. - There are instances of sand overflowing. ■ Proposal - By combining with sensors, the amount of sand can be expressed freely in terms of layers and colors. - In dangerous situations like overflow, it provides warnings with particularly noticeable lighting patterns, such as all lights on. - The display patterns can be freely edited using application software. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

"Visualization of analog data" can be implemented at a low cost through wireless technology.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. At a certain food packaging factory, sterilizing solution was being injected in an outdoor separate building, but there were frequent instances of not noticing when the tank ran out of solution. Therefore, we introduced our wireless control unit and a load information display light. This allowed for visualization of the remaining amount in the separate office building, enabling timely replenishment before running out of the solution. Since the remaining amount could be displayed by threshold, it became immediately clear. 【Case Study】 ■ Issues - Sterilizing solution was being injected in an outdoor separate building, but there were frequent instances of not noticing when the tank ran out of solution. ■ Benefits of Implementation - Visualization of the remaining amount in the separate office building allows for timely replenishment before running out of the solution. - Cost-effective implementation through wireless technology. - Clear visibility of remaining amounts by threshold. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of vibrant colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce any losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. It visualizes abnormal levels and progress status through various operations. Additionally, the dedicated software allows for easy editing of operating modes. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply through the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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  • Other safety and hygiene products

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of vibrant colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. Various operations visualize abnormal levels and progress status. Additionally, the operating modes can be easily edited with dedicated software. 【Solving issues in such workplaces!】 ■ Want to reduce the labor involved in reconfiguring the display light units ■ Want to shorten equipment downtime ■ Want to efficiently time material replenishment ■ Want to eliminate variations in work time ■ Want to grasp site information from a distance *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply via the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Idea] Visualization of tank remaining capacity

[Improvement Idea] Visualization of tank remaining capacity

You can check the tank's remaining level with light and sound even from a distance.

**Customer's Issue** Checking the tank's remaining amount requires going to the site for visual confirmation with gauges, which takes a lot of time. **Proposed Solution** Detect the liquid level in the tank with a sensor. The LA6 series displays the remaining level with light and sound. By understanding the liquid level from a distance, we eliminate the need for on-site checks and provide work support. Furthermore, using the LA6-POE series allows you to monitor the remaining amount from the office via LAN. And it's PC-free! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

  • Other FA equipment

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[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

Visualizing cycle time overruns and responding quickly to silent stops!

【Customer's Issue】 There are cases where production equipment stops without outputting an alarm, and if this goes unnoticed, the response is delayed, leading to decreased productivity. 【Proposed Solution】 By visualizing the time that exceeds the standard cycle time, we can address silent stops promptly. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

In the event of a disaster or when emergency notifications are insufficient with just the internal broadcast, information is conveyed without omission through "light" and "sound"!

【Customer's Issue】 During disasters or when emergency notifications are needed, it is difficult to communicate information to all areas and all on-site workers using only the "public address system." 【Proposed Solution】 To supplement the areas where the public address system is insufficient, information about the occurrence of disasters can be communicated to all workers without omission through simultaneous notifications using "light" and "sound." ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of machines in unmanned areas

[Improvement Idea] Visualization of machines in unmanned areas

Immediate recognition of abnormal occurrences in unmanned areas from a distance.

【Customer's Issue】 Once set, the operator often leaves the area, making it difficult to notice abnormalities when they occur. 【Proposed Solution】 By using the NBM-D88N and LA6-POE series, you can immediately be aware of abnormalities occurring on-site from a remote location. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

Disaster information alert levels represented in five stages by color, allowing for easy identification of the level at a glance!

【Customer's Issue】 Since the introduction of a five-level alert system in 2019, we would like to consider a means of quickly conveying emergency information. 【Proposed Solution】 The LA6-POE type allows for easy identification of alert levels by representing them in different colors. Information can be communicated through "light" and "sound" at multiple locations! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Optimization of the timing for picking up finished products.

[Improvement Idea] Optimization of the timing for picking up finished products.

Visualizing the load capacity improves productivity by enabling timely pickups by logistics personnel and reducing the burden on packing workers!

**Customer's Challenge** Until now, the packaging process workers have been stacking finished products onto pallets, but this has caused work interruption losses each time. **Proposed Solution** By creating a new temporary storage platform for finished products and visualizing the loading capacity, logistics personnel can timely pick up the products when the stacking progress reaches 80%, thereby reducing the burden on packaging workers and improving productivity. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

By changing the display color of the sensor signals, they are made easier to understand and visualize. This increases the efficiency of the workers.

【Customer's Challenge】 We want to make it easy to determine the loading capacity of racks at a glance to improve the work efficiency of replenishment workers. 【Proposed Solution】 We visualized the loading capacity using the LA6-POE model and photoelectric sensors, enabling replenishment workers to make immediate decisions on incoming stock. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓ https://online-shop.patlite.co.jp/c/problem/problem_0069

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[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

Easy visualization of sensor threshold anomalies.

**Customer's Issues** Currently, a single signal light is used to warn about the temperature, humidity, and dust threshold information in the cleanroom, but 24-hour monitoring is necessary, and it is unclear what the current cleanliness level is. Although there is a numerical display from the particle sensor, one must go to that location to understand the current status. **Proposed Solution** By receiving the threshold anomaly output from the particle sensor with the LA6 series, the cleanliness level can be intuitively understood from a distance. Utilizing the time-trigger function of the LA6 series, the status will change every 5 minutes, making the priority of the operator's response visible. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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【Improvement Idea】Wait a minute! There is someone on the other side of the door.

【Improvement Idea】Wait a minute! There is someone on the other side of the door.

Near miss occurrence: Wait a moment! There's someone on the other side of the door.

【Customer's Issue】 A worker opened the door forcefully without realizing there was a person on the other side, leading to a near-miss incident! 【Proposed Solution】 When a passive sensor detects a person on the other side of the door, a warning light illuminates to prevent accidents before they occur. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Leveling the assembly line with a pacemaker.

[Improvement Idea] Leveling the assembly line with a pacemaker.

Visualize work elapsed time with the takt time function to achieve leveling and stabilize work quality!

**Customer Challenges** In assembly processes with long working hours, it is difficult to proceed with work based solely on a sense of time derived from experience, leading to variability in working hours. **Proposed Solution** By installing a pacemaker that makes the elapsed working time visible, it becomes possible to proceed with work at standard labor hours, resulting in both leveling and stabilization of work quality. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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