Improvement of yield by preventing scratches in metal printing.
An improvement case of transport fixtures using PEEK coating that reduced the defect rate to one-sixth of the conventional level.
In metal printing processes, there are cases where the transport jig used during transfer to the drying oven comes into contact with the printed metal plates, resulting in scratches on the surface and leading to defective products. This is particularly impactful for high-design products, where even minor scratches can significantly affect quality and contribute to reduced yield. Traditionally, measures such as applying varnish or attaching fluororesin tubes have been implemented, but challenges such as increased maintenance labor and the emergence of new printing defects have arisen. PEEKCOAT forms a high-hardness and smooth resin layer on the surface of the transport jig, reducing damage during contact and providing excellent wear resistance, allowing for long-term stable operation. Its implementation has reduced the defect rate to about 1/6 of the previous level, achieving cost savings in the tens of millions of yen annually. If you are considering measures for scratch prevention and yield improvement in the transport process, we can propose optimal specifications tailored to the target parts and usage conditions. We also offer technical consultations and prototype testing, so please feel free to contact us.
- Company：日建塗装工業
- Price：Other
