Cleaning time for round blades reduced from 50 minutes to 1 minute! Non-stick coating for cutting tools.
"Dramatically reduce maintenance labor" with a "super-thin film" non-stick coating that does not compromise sharpness. Prevents adhesive bonding and halves the downtime for cleaning and blade replacement!
In the cutting process of laminated boards such as resin sheets, a major challenge is the "adhesion of adhesive to the circular blade and the cleaning work." Due to continuous cutting, the highly adhesive adhesive between the sheets accumulates on the blade edge, necessitating manual cleaning that takes about 50 minutes and requires solvents each time. Additionally, line stoppages due to blade changes have been a major cause of reduced equipment operating rates. The solution to this problem is the ultra-thin, non-stick coating "NonStick STC," which does not compromise the sharp shape of the blades. **Main Achievements from Implementation** - Cleaning time reduced from "50 minutes" to "1 minute." Stuck adhesive can now be easily removed, significantly reducing maintenance burdens. - Operating period extended by more than twice. The replacement cycle, which was traditionally 500-600 cuts, has improved to over 1,000 cuts, halving the frequency of replacements. - Minimization of line stoppage time. By reducing the hassle of changing and cleaning the circular blades, it contributes to improved equipment operating rates. This surface treatment technology simultaneously reduces the burden on operators and enhances overall factory productivity.
- 企業：日建塗装工業
- 価格：Other
