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Cement factory various case studies

We will introduce many case studies, including measures to extend the lifespan of mantle cone caves!

We would like to introduce a case where our products were adopted by a cement factory. By processing and attaching the overlay plates "Hardplate" and the ultra-lightweight "Hardlite" products to the surface, we can significantly extend the lifespan of the mantle and cone cave. In addition, these products have been adopted as measures to prolong the lifespan of hammer crushers and rotary kilns. [List of Adoption Cases] ■ Measures to extend the lifespan of dam rings and airflow ■ Measures to extend the lifespan of mantles and cone caves ■ Measures to extend the lifespan of hammer crushers ■ Measures to extend the lifespan of roller presses ■ Measures to extend the lifespan of sieves and screens ■ Measures to extend the lifespan of rotary kilns *For more details, please refer to the PDF materials or feel free to contact us.

  • Steel
  • Other metal materials
  • 肉盛プレート

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Steelworks Various Adoption Cases

We will introduce many examples of the adoption of measures for extending the lifespan of blast furnaces, sintering furnaces, various pipes, gates, and more!

We would like to introduce a case where our products have been adopted by a steel mill. It is possible to replace the lower body section of the blast furnace's tuyere with products made from hardfacing plates "Hardplate" and "Hardlite." By using high-temperature resistant materials for the filler, we contribute to longer service life. In addition, our products have been adopted for measures to extend the life of sintering furnaces, chutes, and for hardfacing repairs of crane wheels. 【List of Adoption Cases】 ■ Measures for extending the life of blast furnaces ■ Measures for extending the life of sintering furnaces (Sinter star) ■ Measures for extending the life of sintering furnaces (screen, sinter bars, etc.) ■ Measures for extending the life of chutes ■ Measures for extending the life of various pipes and gates ■ Hardfacing repairs of crane wheels *For more details, please refer to the PDF document or feel free to contact us.

  • Steel
  • Other metal materials
  • 肉盛プレート

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Achieving long life through wear resistance! High-performance build-up plate "D-Plate"

Custom design tailored for harsh wear environments extends equipment lifespan. It contributes to reducing replacement frequency, maintenance costs, and equipment downtime risks.

D-Plate is a high-wear-resistant solution that employs chromium carbide overlay technology. It contributes to wear prevention, extended component life, and reduced maintenance costs for equipment management personnel in industries such as manufacturing, biomass power generation, and thermal power generation, where wear is severe. The optimal specifications are custom-designed based on usage environments such as wear, impact, high temperature, and corrosion from hundreds of different formulation recipes. In addition to the plate product "D-Plate," we also offer wear-resistant components "D-Parts" such as liners, chutes, and hoppers. We also provide a surface smooth type "D-Plate S" that balances wear resistance and adhesion prevention (low friction). With excellent wear resistance, it significantly reduces the frequency of component replacements and maintenance work, thereby lowering the risk of unexpected equipment downtime. It also contributes to the reduction of equipment downtime, maintenance costs, and TCO (total cost of ownership). We accommodate processing for complex shapes and custom manufacturing, offering optimal wear-resistant solutions tailored to your equipment environment. 【Features】 - The thickness of the base material and hardened layer can be freely designed. - Maintains performance with a dilution rate of 5-8% with the base material. - Reduces initial costs compared to conventional products. - Reduces TCO (total cost of ownership) due to overwhelming wear resistance.

  • Other metal materials
  • 肉盛プレート

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