千葉セラミック工業 List of Products and Services

"Alumina ceramics" are a highly versatile material among fine ceramics. Alumina is widely used in structural materials, wear-resistant materials, and electrical components due to its high corrosion resistance, wear resistance, mechanical strength, and excellent electrical insulation properties. Additionally, reinforced alumina has high mechanical strength, heat dissipation, and fracture toughness, making it particularly suitable for applications in impact-resistant and wear-resistant components. **Characteristics of Alumina:** - Crystal structure of corundum (α-Al2O3), the same as sapphire - High mechanical strength and hardness second only to diamond - Excellent wear resistance, thermal conductivity, and heat resistance - Superior electrical properties, including high-temperature insulation and high-frequency characteristics *For more details, please download the PDF or feel free to contact us.*

"Zirconia" is a type of ceramic that has very high strength and toughness at room temperature. As the temperature increases from room temperature to high temperature, the crystal system changes. When yttrium and other elements are added and heated, the high-temperature phase stabilizes at room temperature, forming a cubic or tetragonal solid solution. Due to its high sliding properties, it is used as a sliding component in pump parts, and its wear resistance and high toughness contribute to its use in industrial cutters, knives, and decorative parts, leading to a longer lifespan. [Features] - Partially stabilized zirconia is widely known as a high-strength, high-toughness material, used in cutting tools and grinding components. - In recent years, its applications have expanded to include optical fiber components, biomaterials, and jewelry. *For more details, please download the PDF or feel free to contact us.

"Steatite" is a product that demonstrates excellent electrical insulation even in high-temperature environments, where molecular motion becomes intense and electrons are easily emitted. It also excels in high-frequency characteristics, exhibiting low high-frequency dielectric loss, making it suitable for use as a high-frequency insulator, insulation terminals for communication equipment, and various insulators. Since it is made from soft talc, it is easy to mold and machine, allowing for the easy manufacturing of complex shapes. Additionally, the material is low-cost, making it suitable for mass production. 【Features】 ■ Synthetic materials of silica and seawater magnesia are also used. ■ Excellent insulation properties at high temperatures and high-frequency characteristics. ■ The base material is dense and homogeneous, chemically stable, and highly resistant to acids. *For more details, please download the PDF or feel free to contact us.

"Barium titanate ceramics," like other ceramics, possess characteristics such as being rust-resistant, hard, and heat-resistant, and they also exhibit unique behavior in response to electricity. Leveraging these properties, they are incorporated into many electronic products and have become an essential material in our daily lives. Our company is capable of flexible responses tailored to customer needs, starting from the creation of raw materials customized for electrical characteristics, so please feel free to reach out to us. [Features] ■ The position of ions within the material changes due to temperature and physical forces, resulting in fluctuations in electrical characteristics. ■ Temperature sensors, capacitors, and piezoelectric elements are made utilizing these properties. *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Reinforced Alumina." By adding zirconia to alumina and sintering it densely, it is suitable for areas that would wear out with regular alumina and for parts that require toughness. It has high mechanical strength, heat dissipation, and fracture toughness, making it particularly suitable for processed products and mass-produced items using molds for applications such as impact-resistant and wear-resistant components. [Features] - High mechanical strength, heat dissipation, and fracture toughness - Suitable for processed products and mass-produced items using molds for applications such as impact-resistant and wear-resistant components *For more details, please refer to the related links or feel free to contact us.

We would like to introduce our product, "Reinforced Alumina ZTA-30." This material is made by adding zirconia to alumina and sintering it densely. It is suitable for areas that would wear out with regular alumina and for parts that require toughness. It has high mechanical strength, thermal conductivity, and fracture toughness, making it particularly suitable for mass-produced items made from processed products and molds, especially for impact-resistant and wear-resistant components. 【Features】 - High mechanical strength, thermal conductivity, and fracture toughness - Suitable for mass-produced items made from processed products and molds, particularly for impact-resistant and wear-resistant components * A comparison table of bending strength, Vickers hardness, etc. is included. * For more details, please refer to the related links or feel free to contact us.

In the field of automotive engines, parts that can withstand intense friction and wear under high temperature and high pressure are required. In particular, sliding components such as piston rings and valve seats are critical elements that influence the engine's performance and lifespan, necessitating high wear resistance and durability. Conventional materials have faced challenges such as performance degradation due to wear and increased frequency of part replacements. Our reinforced alumina ZTA-30 enhances mechanical strength, heat dissipation, and fracture toughness by adding zirconia to alumina and sintering it densely. This contributes to the performance improvement of engine parts used in harsh environments, such as impact-resistant and wear-resistant components. 【Application Scenarios】 - Piston rings - Valve seats - Sliding components 【Benefits of Implementation】 - Improved wear resistance - Extended component lifespan - Maintenance of engine performance

In the aerospace industry, the durability and wear resistance of blades are crucial. Due to their use in harsh environments, high mechanical strength and impact resistance are required. Reinforced alumina ZTA-30 addresses these challenges by adding zirconia to alumina and sintering it densely. 【Application Scenarios】 - Jet engine blades - Turbine blades 【Benefits of Introduction】 - Improved wear resistance - Extended blade lifespan - Enhanced aircraft safety

In the semiconductor manufacturing industry, high precision and durability are required for the polishing of wafers and other components. The materials used in the polishing process can wear out easily and may need to be replaced frequently. This can lead to decreased production efficiency and increased costs. Reinforced alumina achieves high mechanical strength and wear resistance by adding zirconia to alumina and sintering it densely. This provides a longer lifespan for components in the polishing process and stable polishing performance. 【Application Scenarios】 - Wafer polishing - Polishing pads - Polishing tools 【Benefits of Implementation】 - Improved wear resistance - Enhanced polishing precision - Cost reduction

In the steel industry, molds are required to withstand harsh environments such as high temperatures, high pressures, and wear. Particularly in the metal forming process, the durability of the mold is a crucial factor that influences production efficiency and product quality. Wear and damage to molds can lead to production interruptions and increased costs. Our reinforced alumina ZTA-30, which is made by adding zirconia to alumina and sintering it densely, has high mechanical strength, heat dissipation, and fracture toughness, making it suitable for mass-produced items and molds used in impact-resistant and wear-resistant applications. 【Usage Scenarios】 - Metal forming molds - Use in high-temperature environments - Use in high-pressure environments 【Benefits of Implementation】 - Increased mold lifespan - Improved production efficiency - Stabilization of product quality

In the mining industry, it is essential to efficiently crush rocks and minerals. In particular, the wear of crushers is a significant issue that leads to decreased production efficiency and increased maintenance costs. Reinforced alumina ZTA-30 achieves high wear resistance by adding zirconia to alumina and sintering it densely. By applying it to the parts of crushers that are prone to wear, it contributes to longer lifespan and stable operation. 【Application Scenarios】 - Crusher components - Wear-prone parts 【Benefits of Implementation】 - Improved wear resistance - Reduced maintenance frequency - Increased productivity

In the petrochemical industry, wear and corrosion caused by fluids are significant challenges in piping systems. Particularly in pipes used under high temperature and high pressure, leaks and damage due to wear can lead to production stoppages and decreased safety. Reinforced alumina ZTA-30 achieves high wear resistance by adding zirconia to alumina, contributing to the longevity of piping. 【Application Scenarios】 - Piping that handles chemicals and slurries - Piping in high temperature and high pressure environments - Piping in areas prone to wear 【Benefits of Implementation】 - Reduction in the frequency of pipe replacements - Improvement in production efficiency - Enhancement of safety

In the ceramics molding industry, the durability of molds and molded parts affects production efficiency and product quality. Especially in environments where molding occurs under high temperatures and pressures, or where wear due to polishing is likely, the wear resistance and mechanical strength of materials become crucial. Reinforced alumina ZTA-30 addresses these challenges by adding zirconia to alumina. 【Application Scenes】 * Molds * Molded parts * Areas for flowing powder chips 【Effects of Introduction】 * Extended lifespan of molds * Improved quality of molded parts * Increased production efficiency

In the food processing industry, filling processes require high productivity and maintenance of product quality. In particular, the nozzles and sliding parts of filling machines are prone to deterioration due to friction and wear with food, leading to an increased risk of foreign matter contamination and more frequent maintenance. Reinforced alumina excels in wear resistance and addresses these challenges. Our reinforced alumina is created by adding zirconia to alumina and sintering it densely, enhancing the durability of wear-prone components. 【Usage Scenarios】 - Nozzles for food filling machines - Food conveyor lines - Filling of powdered foods 【Benefits of Implementation】 - Reduced maintenance frequency of filling machines - Decreased risk of foreign matter contamination - Increased productivity

In the medical device industry, particularly in the field of implants, biocompatibility and durability are extremely important. Implants must function within the human body for extended periods, requiring high resistance to wear and damage. Reinforced alumina ZTA-30 addresses these challenges by adding zirconia to alumina. [Application Scenarios] * Bone integration areas of implants * Areas prone to wear * Locations requiring long-term durability [Effects of Implementation] * High mechanical strength and fracture toughness * Improved wear resistance * Increased longevity of implants

In the textile industry, the wear of guides becomes a problem when fast-moving threads pass through them. Worn guides can cause thread breakage and may reduce production efficiency. Reinforced alumina, with its high wear resistance, contributes to the longevity of guides and supports stable production. Our reinforced alumina is made by adding zirconia to alumina and sintering it densely, making it ideal for areas prone to wear. 【Application Scenarios】 - Textile guides - Thread contact points 【Benefits of Implementation】 - Increased guide lifespan - Reduction of production stoppages due to thread breakage - Maintenance of stable quality

In the printing industry, roller wear leads to a decline in print quality and an increase in replacement frequency, resulting in higher costs. Particularly for rollers that experience significant friction with ink and paper, high wear resistance is required. Reinforced alumina ZTA-30, which adds zirconia to alumina and is sintered densely, achieves high wear resistance. It contributes to the longevity of rollers and the stabilization of print quality. 【Application Scenarios】 - Rollers of printing machines - Ink supply rollers - Conveying rollers 【Benefits of Implementation】 - Increased longevity of rollers - Stabilization of print quality - Reduction in maintenance costs

In the energy industry, turbines face challenges such as wear from operation under high temperature and pressure, as well as damage from foreign material contamination. Particularly, to maintain the efficiency of turbines, materials with excellent wear resistance are essential. Reinforced alumina ZTA-30 improves mechanical strength and fracture toughness by adding zirconia to alumina, making it suitable for use in the harsh environments of turbines. 【Application Scenarios】 - Turbine blades - Nozzles - Seal components 【Benefits of Introduction】 - Improved wear resistance - Extended lifespan of turbines - Reduced maintenance costs