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  1. Home
  2. Ceramics
  3. 千葉セラミック工業 愛生工場
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千葉セラミック工業 愛生工場

addressChiba/Wakaba-ku, Chiba-shi/Aiseicho 33
phone043-251-0341
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last updated:Nov 05, 2024
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Material-specific characteristics Material-specific characteristics
Comparison of characteristic materials Comparison of characteristic materials
Development and dielectric materials Development and dielectric materials
Development

Development and dielectric materials

We would like to introduce our "Development and Dielectric Materials."

Development of high dielectric constant single-layer capacitors

Repeatedly mixed in small-scale tests (1-2 kg per batch) until the desired ε was achieved! A case of mass production and delivery.

We would like to introduce a case of developing a high dielectric constant single-layer capacitor. We received requests from customers such as, "We would like you to develop a new single-layer capacitor with ε○○" and "The temperature characteristics should be within the standard of ±○○%." We repeatedly formulated the mixture in small test batches (1-2 kg per batch) until we achieved the desired ε, conducting confirmation tests to discover the optimal values. After receiving approval from the customer based on those results, we conducted reproducibility tests and mass production tests. Since the mass production tests were completed without any issues, we proceeded with mass production and delivered the product. [Customer Requests] ■ We would like you to develop a new single-layer capacitor with ε○○. ■ The temperature characteristics should be within the standard of ±○○%. *For more details, please download the PDF or feel free to contact us.

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Production of color ceramics

To prevent contamination from other mass-produced products, a dedicated manufacturing line for this product will be established using separate manufacturing equipment!

We would like to introduce a case of producing color ceramics. When we requested a competitor to manufacture color ceramic products, they declined, citing concerns that it could cause contamination with other mass-produced items. As a result, we received a request from a customer asking if we could handle it. Using specialized equipment held by our development department, we formulated the raw materials and created prototypes (color matching and other characteristics). After receiving approval from the customer on the prototypes, we established a dedicated manufacturing line using different equipment to prevent contamination with other mass-produced items during the manufacturing process. Using this manufacturing line, we mixed, shaped, and fired the products for delivery. [Customer Request] ■ We would like you to handle this as a competitor declined our request, stating it could cause contamination with other mass-produced items. *For more details, please download the PDF or feel free to contact us.

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Manufacturing ceramic-shaped products using supplied raw materials.

A case where mass production began after receiving customer approval on the prototype and undergoing mass production testing!

We would like to introduce a case of manufacturing ceramic-shaped products using supplied raw materials. We received a request from a customer asking us to mold and sinter products using their developed raw materials. We conducted tests to select a binder and determine spray conditions using a small amount (1-2 kg) of raw materials, repeatedly testing molding and sintering to establish optimal conditions, and then carried out prototype production. After receiving approval from the customer on the prototype, we proceeded to mass production following a mass production trial. [Customer Request] ■ We would like you to mold and sinter products using our developed raw materials. *For more details, please download the PDF or feel free to contact us.

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Development of high dielectric constant single-layer capacitors for automotive applications

Achieving the desired ε in a small-scale test! Contributing to the miniaturization of automotive equipment.

In the automotive industry, there is a demand for the miniaturization and high performance of electronic devices. In particular, the miniaturization of capacitors is a critical challenge to pack many functions into limited space. High dielectric constant capacitors can achieve high capacitance while being compact, thus contributing to miniaturization. Our company has developed high dielectric constant single-layer capacitors tailored to customer needs by repeatedly mixing until the desired ε is achieved in small-scale tests (mixing amounts of 1-2 kg per batch). 【Application Scenarios】 - Miniaturization of automotive electronic devices - High-density mounting - Enhanced performance 【Benefits of Implementation】 - Effective use of space through miniaturization - Achievement of high reliability - Improvement of product performance

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Development of High Dielectric Constant Single-Layer Capacitors for Communication Applications

Pursuing the desired ε through small-scale testing! Supporting the acceleration of communication.

In the telecommunications industry, there is a growing demand for high-speed data communication, and the performance of capacitors is being sought to improve. In particular, capacitors that excel in high-frequency characteristics and demonstrate stable performance are essential for enhancing communication speeds. Our development of high-dielectric constant single-layer capacitors realizes the performance required by our customers and contributes to the acceleration of communication systems. 【Application Scenarios】 * High-speed data communication systems * 5G/6G communication infrastructure * High-frequency circuits 【Benefits of Implementation】 * Improved communication speed * Enhanced signal quality * Overall performance improvement of the system

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Development of High Dielectric Constant Single-Layer Capacitors for Medical Applications

Pursuing the desired ε through small-scale testing. Contributing to the precision of medical devices.

In the medical field, precise electronic devices are essential, and the performance of capacitors affects the overall reliability of the equipment. Particularly in high-precision medical devices, stable performance and high reliability of capacitors are required. Our development of high-dielectric constant single-layer capacitors contributes to the precision of medical devices by repeatedly conducting small-scale tests to find the optimal formulation that meets the performance demanded by our customers. 【Application Scenarios】 - Precision medical devices - High-accuracy measuring instruments 【Benefits of Implementation】 - Providing high-precision capacitors - Improving the performance of medical devices - Supporting the development of highly reliable products

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Development of high dielectric constant single-layer capacitors for industrial equipment.

Pursuing the target ε through small-scale testing! Development case of capacitors for high-reliability industrial equipment.

In the industrial equipment industry, the reliability of capacitors is extremely important for the long-term stable operation of products. High-reliability capacitors that are resistant to temperature changes and vibrations are essential for maintaining equipment performance. Improper selection of capacitors can lead to equipment failure or performance degradation. Our company has developed capacitors that achieve the desired temperature characteristics by finding the optimal dielectric constant (ε) through small-scale testing. 【Usage Scenarios】 * Industrial equipment requiring high reliability * Equipment where temperature characteristics are important * Equipment requiring long-term stable operation 【Benefits of Implementation】 * Improved equipment reliability * Extended product lifespan * Stable performance maintenance

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High dielectric constant single-layer capacitor for home appliances

Achieving the desired ε with a small-scale test! Contributing to the performance improvement of energy-saving appliances.

In the home appliance industry, there is a strong demand for improved energy-saving performance. High dielectric constant single-layer capacitors play an important role in contributing to the miniaturization and high performance of home appliances, enhancing energy-saving capabilities. Our high dielectric constant single-layer capacitors achieve the optimal dielectric constant tailored to customer needs, supporting the performance enhancement of home appliances. 【Usage Scenarios】 - Home appliances requiring energy-saving performance (air conditioners, refrigerators, etc.) - Home appliances requiring miniaturization and high performance 【Benefits of Implementation】 - Improved energy-saving performance of home appliances - Miniaturization and high performance of products - Enhanced product competitiveness for customers

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Development of high dielectric constant single-layer capacitors for space applications.

Pursuing the desired ε through small-scale testing! Achieving environmental resistance for space applications.

In space applications, stable operation of electronic components under harsh environments is required. In particular, selecting capacitors that can withstand environmental factors such as temperature changes, radiation, and vacuum is crucial. High dielectric constant single-layer capacitors have been developed to meet these demands. By repeatedly conducting small-scale tests to find the optimal formulation, reliability in space environments is enhanced. 【Usage Scenarios】 - Satellites - Space probes - Rockets 【Benefits of Implementation】 - Stable operation under harsh environments - Assurance of long-term reliability - Increased design flexibility

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High dielectric constant single-layer capacitor for defense applications

Achieve the desired ε with a small-scale test! Meeting the advanced requirements of the defense sector.

In the defense sector, high functionality and reliability are required, making the performance of electronic components crucial. In particular, high-frequency characteristics and stability against temperature changes significantly affect the accurate operation of systems. High dielectric constant single-layer capacitors have been developed to meet these demands. There is a proven track record of finding the optimal formulation through small-scale testing and achieving mass production. 【Application Scenarios】 * Radar systems * Communication equipment * Electronic warfare systems 【Benefits of Implementation】 * Realization of high performance * Improvement of reliability * Stable operation of systems

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Development of high dielectric constant single-layer capacitors for robots

High dielectric constant capacitors that contribute to the performance improvement of small lightweight robots.

In the small and lightweight robot industry, there is a demand for both space-saving and high performance. In particular, to achieve high performance within a limited space, capacitors that are small yet possess excellent electrical characteristics are essential. High dielectric constant single-layer capacitors have been developed to meet these needs. 【Application Scenarios】 - Circuit boards for small and lightweight robots - Robot arms with many moving parts - Robots requiring space-saving designs 【Benefits of Implementation】 - Space-saving through miniaturization - Performance improvement due to high electrical characteristics - Realization of reliable operation

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Development of High Dielectric Constant Single-Layer Capacitors for IoT Multifunctional Applications

Achieving the desired ε with a small-scale test! Contributing to the performance improvement of IoT devices.

As the multifunctionality of IoT devices advances, there is a demand for compact and high-performance electronic components. In particular, stability against high-frequency characteristics and temperature changes is crucial, and the performance of capacitors influences the overall reliability of the device. High dielectric constant single-layer capacitors have been developed to meet these requirements. We will introduce a case where the optimal formulation was found through small-scale testing, leading to mass production. 【Usage Scenarios】 - Multifunctional IoT devices - High-frequency circuits - Use in environments with significant temperature fluctuations 【Benefits of Implementation】 - Miniaturization of devices - Performance improvement - Enhanced reliability

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High dielectric constant single-layer capacitor for wearables

Achieving the desired ε with a small-scale test! Contributing to the miniaturization of wearable devices.

In the wearable device industry, there is a simultaneous demand for miniaturization and high performance. In particular, making devices thinner is essential for improving wearability and design. High dielectric constant single-layer capacitors contribute to the miniaturization of devices, but high dielectric constant and stable temperature characteristics are required. Our company finds the optimal formulation through small-scale testing to achieve the performance desired by our customers. 【Usage Scenarios】 - Smartwatches - VR/AR devices - Healthcare devices 【Benefits of Implementation】 - Miniaturization of devices - Enhanced performance - Increased design flexibility

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High dielectric constant single-layer capacitor for drones

Achieving the desired ε with a small-scale test! Contributing to the high density of drones.

In the drone industry, there is a demand for both miniaturization and high performance. In particular, miniaturization of capacitors and high reliability are crucial for equipping high-density electronic circuits. If the performance of the capacitors is low, it can lead to circuit malfunctions and performance degradation. Our developed high dielectric constant single-layer capacitors have found the optimal formulation through small-scale testing and achieved mass production. This contributes to the miniaturization and high performance of drones. 【Application Scenarios】 - Drones equipped with high-density electronic circuits - Drones requiring miniaturization and lightweight design - Drones used in harsh environments 【Benefits of Implementation】 - Miniaturization and high performance of circuits - Assurance of high reliability - Reduction of product development time

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