シリコロイラボ Product Lineup

This document includes detailed test data on laser cladding (laser overlay processing) using Silcolloy XVI metal powder, a new laser cladding technology with Silcolloy XVI + WC (tungsten carbide) dispersion, laser heat treatment (local solution heat treatment), seizure tests, pitting resistance tests, and measurements of residual austenite and residual stress. It also provides comparative materials on Silcolloy and various types of stainless steel.

We are currently offering two detailed documents (one for general use and one for professionals) introducing the special stainless steel "Silicoalloy," which combines high hardness and high corrosion resistance with properties such as high strength, heat resistance, wear resistance, and anti-seizing characteristics. By actively utilizing silicon (Si), which was traditionally considered an impurity, as a substitute for carbon (C), and further precipitating fine intermetallic compounds, a new material has been born that was previously unimaginable. We have prepared a 'Technical Handbook' that clearly explains the properties for beginners, and a 'Technical Handbook Pro' that contains abundant testing data on various properties. Please make use of these as supplementary materials in the research and development of Silicoalloy (such as Silicoalloy XVI, Silicoalloy A2, etc.), stainless steel (SUS630, SUS440C, SUS420J2, etc.), and heat treatment technologies. Examples of material shapes include round bars, forged materials, wire rods, and metal powders (small quantities of various types). We are currently developing a new Silicoalloy-based material (high strength and high durability type at 2000 MPa level), with a planned release in the autumn of 2024. *For more details, please download the PDF or contact us directly.

This is an introduction to the hardness reduction test of age-hardened materials after holding at 700°C. The aim is to investigate the hardness reduction in a short-term high-temperature holding environment, assuming processes like brazing. Test specimens that have undergone aging treatment were placed in an electric furnace (atmospheric furnace) held at 700°C, and hardness measurements were conducted after removing them at various set times and allowing them to return to room temperature. Additional aging treatment (460°C for 4 hours in air) was performed on the same specimens, followed by re-measurement. For more details, please download and refer to the catalog. [Test Specimens] - Material: Silico Alloy XVI (round bar) φ28mm × 10mm, cut into 4 pieces - Solution Treatment: 1050°C/WQ - Preliminary Aging: 200°C for 2 hours in air - Age-Hardening Treatment: 460°C for 12 hours in air - Polishing Finish: Polished with #400 waterproof paper (oxide scale removed) *For more details, please refer to the PDF document or feel free to contact us.

We will introduce the 5.0% NaCl (saltwater) immersion test for "Silicoroy." First, the test solution is prepared with 5% saltwater, and the test specimens are produced from each material under various heat treatment conditions. The surface roughness is adjusted using waterproof sandpaper #400, and degreasing is performed with acetone. Each material is immersed in 5% saltwater at room temperature for 192 hours, and the occurrence of any phenomena is investigated. For more details, please download and view the catalog. [Test Specimens (Partial)] ■ Silicoroy A2-AG ■ Silicoroy XVI-DAG ■ Silicoroy AC1-AG ■ SUS630-H900 ■ Maraging Steel-ST *For more details, please refer to the PDF materials or feel free to contact us.

We will introduce the resistance to pitting corrosion test of "SIRICOROI." First, prepare a test solution of 6% hydrochloric acid and ferric chloride solution. The test specimens are produced from various materials under different heat treatment conditions. The surface roughness is adjusted using waterproof sandpaper #400, and degreasing is performed with acetone. Then, each material is immersed in the 6% hydrochloric acid and ferric chloride solution at room temperature for 96 hours, and the weight change before and after the test is measured using a precision balance to determine the degree of corrosion. For more details, please download and view the catalog. [Test Specimens (Partial)] ■SUS304 ■SUS316L ■SUS420J2 ■SUS440C ■SUS630-H900 *For more details, please refer to the PDF materials or feel free to contact us.

To compare practical seizure phenomena, we conducted seizure tests using special nuts. The special nuts are designed to prevent loosening and utilize the internal spring action (SUS301) to strongly compress the threads of the bolt, generating friction torque that prevents free rotation. Typically, they are used with lubricants, but this time we applied them without lubrication to conduct seizure tests and compare various materials. For more details, please download the catalog and take a look. 【Testing Method】 ■ Fasten the special nuts onto bolts of each material (M17×40, pitch 1.0) (Screw in with a wrench and then unscrew) ■ Conduct seizure evaluation * For more details, please refer to the PDF materials or feel free to contact us.

Our company conducted an evaluation of the seizure resistance of bolts and nuts. We performed a comprehensive comparative test using various materials, the presence or absence of surface treatment, the type of surface treatment, and the presence or absence of high-temperature oxidation tests, following the anti-seizure treatment test methods. The test types correspond to the standards of the Japan Water Works Association JWWA G 113 and G 114 for anti-seizure treatment tests. For details such as test results, please download and view the catalog. 【Test Conditions (Partial)】 ■ Tightening Torque: 100 N·m ■ Nut Movement Distance During Tightening: 5–10 mm (Target Value) ■ Number of Tightening Cycles: 5 ■ Test Specimen Size: Hexagonal Bolt and Nut, M16×90 (Partially Threaded) ■ Test Specimen Material: SUS304J3, Silicoloy A2 (OAG), SUH660 (ST) *For more details, please refer to the PDF document or feel free to contact us.

We will introduce the laser heat treatment tests for "Silicoloy." Laser heat treatment technology can minimize thermal effects on the base material compared to high-frequency heat treatment, allowing for localized hardening or softening. By combining the heat treatment characteristics of the precipitation-hardened Silicoloy with laser heat treatment (localized solid solution heat treatment), we aim to establish a new process design. This time, we conducted evaluation tests using the moving solid solution method and high-speed rotating solid solution method. For details of the tests, please download the catalog. 【Moving Solid Solution Test Conditions】 ■ Laser Oscillator: LDF4000 ■ Beam Shape: 11mm x 6mm ■ Absorber: Present ■ Moving Speed: 20cm/min ■ Upper Limit Output: 1000W-1200W *For more details, please refer to the PDF materials or feel free to contact us.

We will introduce the friction and wear characteristics testing of laser cladding (ball-on-disk). Using a ball-on-disk type friction and wear testing machine, we measured the friction force and wear amount. The specific wear rate was calculated using the mass loss method, and a comparison of the specific wear rates for various material combinations was conducted. For detailed information about the test, please download the catalog. 【Test Conditions】 ■ Lubrication: Dry (no lubrication) ■ Test Temperature: Room temperature ■ Ball: 3/8 in, SUS440C, SUJ2 ■ Load: 9.8 N (1 kgf) ■ Friction Speed (Rotational Speed): 12.6 m/min (400 rpm) ■ Friction Time: 600 sec *For more details, please refer to the PDF materials or feel free to contact us.

It has been found that the addition amount of WC (tungsten carbide) to the Silicoroy XVI powder should be below 30%. This time, we investigated the appropriate conditions for laser cladding when the WC powder addition amounts were set at 20% and 30%. For details of the tests, please download the catalog and take a look. 【Test Conditions (Partial)】 ■ Beam Shape: 5mm × 5mm ■ Laser Output: 1000, 1150, 1250, 1500, 1750, 2000, 2500, 2700 ■ Base Material: Silicoroy A2, 50mm × 50mm × 13mm ■ Metal Powder: Silicoroy XVI (gas-atomized) ■ Powder Particle Size: -106/+63μm ■ Test Content: 1-layer build-up, 2-layer build-up, 3-layer build-up *For more details, please refer to the PDF document or feel free to contact us.

It has been found that Silicoroy XVI powder is a material that is very easy to laser cladding, but there are challenges regarding its wear resistance in abrasive wear. Therefore, this time we investigated the various properties of the composite effect of Silicoroy XVI powder + WC powder (tungsten carbide). For more details, please download and view the catalog. 【Test Conditions (Partial)】 ■ Beam Shape: 5mm × 5mm ■ Laser Output: 1250W ■ Base Material: SUS304, 50mm × 50mm × 10mm ■ Metal Powder: Silicoroy XVI (gas-atomized) ■ Powder Particle Size: -106/+63μm *For more details, please refer to the PDF materials or feel free to contact us.

Laser cladding technology can minimize the thermal impact on the base material, allowing for low dilution, low distortion, fine, and thin-layer buildup. By applying the high corrosion resistance, high hardness, wear resistance, and good fluidity of "Silicoloy" to laser cladding, we aim to establish a new process design. This time, we conducted evaluation tests using metal powder of the precipitation-hardened Silicoloy through laser cladding. For more details, please download and view the catalog. 【Test Conditions (Partial)】 ■ Beam Shape: 5mm × 5mm ■ Laser Output: 2700W ■ Base Material: SUS304, 50mm × 50mm × 10mm ■ Metal Powder: Silicoloy XVI (Gas Atomized) *For more details, please refer to the PDF materials or feel free to contact us.

In recent years, issues such as aging changes and deformation in precision parts have become a concern. This time, with the aim of understanding the various characteristics of different materials and heat treatment conditions, we investigated the amount of residual austenite and residual stress using a micro-area X-ray stress measurement device (Auto MATE, manufactured by Rigaku Corporation). For more details, please download and view the catalog. 【Classification and Materials of Test Specimens (Partial)】 ■ Tool Steel (Material: SKD11) ■ Martensitic (Material: SUS420J2) ■ Martensitic (Material: SUS440C) ■ Precipitation Hardening (Material: SUS630) ■ Precipitation Hardening (Material: SilicoLOY A2) ■ Precipitation Hardening (Material: SilicoLOY XVI) *For more details, please refer to the PDF document or feel free to contact us.

By precipitating hard metal intermetallic compounds through aging treatment, high hardness and wear resistance are improved; however, there was a challenge where the tensile strength and yield strength of our conventional steel (Silico Alloy XVI) decreased. At Silico Alloy Lab, we succeeded in fine and dispersed design of intermetallic compounds through component design! We have developed a new stainless material that adds [high strength × high yield] to [hardness × corrosion resistance]. 【Features of Axia Zero3】 ■ High hardness of 56–58 HRC ■ High corrosion resistance equivalent to austenitic phase ■ Achieves high strength of 2000 MPa class ■ High hardness can be achieved at tempering temperature equivalent (aging treatment at 480°C) ■ Minimal thermal deformation and dimensional changes It is possible to reduce total costs through new product development, problem-solving, and extending lifespan. *For details, please download the PDF or contact us directly.

In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and reducing operating costs. At the same time, high safety and durability are required, and materials must possess high strength and corrosion resistance. Traditional materials have faced challenges in achieving both weight reduction and strength/corrosion resistance. Axsia addresses these challenges by achieving high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength in the 2000 MPa range. 【Application Scenarios】 * Aircraft components * Space rocket components * Structural materials requiring weight reduction 【Benefits of Implementation】 * Improved fuel efficiency through weight reduction * Enhanced safety due to high strength * Increased longevity due to corrosion resistance

In the petrochemical industry, extending the lifespan of equipment in corrosive environments is a critical issue. To maintain operational efficiency and ensure safety, the selection of materials with excellent corrosion resistance is essential. Conventional stainless steel often lacks sufficient strength and hardness, leading to early corrosion and wear. Axsia achieves high hardness and high strength while possessing corrosion resistance comparable to austenitic stainless steel, making it ideal for use in harsh environments. 【Application Scenarios】 - Piping in petrochemical plants - Reaction vessels - Heat exchangers - Various valves - Pump components 【Benefits of Implementation】 - Extended equipment lifespan - Reduced maintenance costs - Stable plant operation - Improved safety

In the semiconductor manufacturing industry, there is a demand for the longevity and stable performance of precision components. Particularly for parts that require high precision machining or are used in harsh environments, wear resistance, corrosion resistance, and strength are crucial. Traditional stainless steel has faced challenges in achieving a balance between hardness and corrosion resistance. Axsia addresses these issues by achieving high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa class. 【Application Scenarios】 - Precision components for semiconductor manufacturing equipment - Parts requiring high precision machining - Components used in harsh environments 【Benefits of Implementation】 - Extended lifespan of components - Stable operation of equipment - Reduction of total costs

In the automotive industry, high-strength materials are required to achieve both safety and durability. Particularly in areas subject to high loads, such as engine components and suspensions, insufficient material strength can lead to serious accidents. Axsia achieves high hardness of 56-58 HRC and high strength of 2000 MPa class, contributing to the reliability of automotive parts. 【Application Scenarios】 - Engine components - Suspension components - Other parts requiring high strength 【Benefits of Implementation】 - Extended lifespan of parts - Improved product reliability - Overall cost reduction

In marine applications, materials that are resistant to corrosion and wear, and can maintain performance over long periods, are essential. Particularly in the use of seawater, salt, and harsh environments, high durability is required. Conventional stainless steel has faced challenges in balancing strength and corrosion resistance. Axia achieves both high hardness and high corrosion resistance, contributing to the longevity of components in marine environments. 【Application Scenes】 - Marine structures - Ship parts - Undersea cables - Marine plants 【Effects of Implementation】 - Increased longevity due to high corrosion resistance - Improved reliability due to high strength - Reduction in total costs - Decreased maintenance frequency

In the food processing industry, maintaining hygiene management of manufacturing equipment is crucial to ensure product safety. In particular, components that come into direct contact with food require high corrosion resistance and cleanliness. Using materials that are prone to corrosion increases the risk of rust formation and foreign matter contamination, which can lead to a decline in product quality and foodborne illnesses. Axsia is a material that possesses high corrosion resistance equivalent to austenitic stainless steel, is less prone to rust, and is easy to clean. This contributes to improved hygiene management in food processing and ensures the supply of safe products. 【Usage Scenarios】 - Parts for food manufacturing lines (nozzles, filling machines, etc.) - Tools for food processing - Kitchen equipment 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Increased efficiency in hygiene management due to improved cleanability - Enhanced product quality and safety

In the energy industry, the reliability of components used in environments exposed to high temperatures, such as power generation plants and heat exchangers, is crucial. High-temperature oxidation and corrosion accelerate the degradation of components, leading to increased equipment downtime and replacement costs. Axsia combines high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa class, contributing to extended lifespan in high-temperature environments. 【Application Scenarios】 - Components for power generation plants - Heat exchangers - Various components used in high-temperature environments 【Benefits of Implementation】 - Improved corrosion resistance in high-temperature environments - Extended lifespan of components - Reduction in total costs

In the precision machining industry of watches, maintaining the durability and accuracy of components is crucial. Especially for precision parts like movements, high resistance to wear and corrosion is required. Traditional stainless steel has faced challenges in balancing hardness and corrosion resistance. Axia contributes to extending the lifespan and improving the quality of watch components by achieving both high hardness and corrosion resistance. 【Application Scenes】 - Movement parts - Case parts - Other precision machined parts 【Effects of Introduction】 - Improved durability of components - Enhanced product quality - Overall cost reduction

In the mold industry, high durability and long lifespan are required. Mold damage can lead to decreased production efficiency and increased costs, making materials with excellent wear resistance and corrosion resistance essential. Axsia achieves high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa, contributing to the longevity of molds. 【Application Scenarios】 - Press molds - Injection molding molds - Die-casting molds 【Benefits of Implementation】 - Reduced frequency of mold replacement - Increased productivity - Reduced total costs

In the electronics industry, there is a demand for both miniaturization of products and high durability and reliability. Particularly, to achieve high performance within limited space, it is essential to miniaturize components while also ensuring the strength and corrosion resistance of materials. Traditional materials have faced the challenge that increasing strength leads to decreased corrosion resistance, or vice versa. Axsia combines high hardness, high strength, and high corrosion resistance, contributing to the miniaturization and high performance of electronic devices. 【Application Scenarios】 - Miniature electronic devices - Precision instruments - Components requiring high durability 【Benefits of Implementation】 - Extended lifespan of components - Improved product reliability - Overall cost reduction

In the sports equipment industry, there is a constant demand for improved durability and performance of products. In particular, to withstand intense use and deliver high performance, the strength and wear resistance of materials are crucial. Traditional materials have faced challenges in achieving both strength and corrosion resistance. Axia has achieved high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic phase, and high strength of 2000 MPa class, contributing to the longevity and high performance of sports equipment. 【Application Scenarios】 - Parts of sports equipment that require high strength - Parts that require wear resistance - Parts used in harsh environments 【Benefits of Implementation】 - Improved durability of products - Enhanced performance of products - Increased longevity of products - Overall cost reduction