鈴鹿エンヂニヤリング List of Products and Services

The Mr. Mix ES-TR series pressure kneader, equipped with a new design rotor, achieves a dramatic reduction in power consumption compared to conventional models! Its shape is that of a kneader, while the quality of the kneaded rubber is that of a mixer. The era of pressure kneaders designed by machinery manufacturers focused on hard materials has come to an end. By emphasizing softness, the pressure kneader evolves in terms of dispersion, operability, cleanability, cleanliness, and energy efficiency. Now, "Mr. Mix" demonstrates this evolution. For more details, please contact us or refer to the catalog.

● The mixing chamber has a structure with no rubber residue. ● The new rotor does not produce burnt rubber. ● Cleaning inside the chamber during color change is completed quickly. ● The new rotor speeds up dispersion and reduces mixing time. ● Free rotation speed setting with inverter speed control. ● Improved cooling performance of the mixing chamber. ● The underside structure of the pressure lid is wing-shaped, promoting rubber bite. ● The upper surface structure of the pressure lid is a single slope, ensuring perfect removal of curing agents. ● Reduced power consumption. ● The hydraulic dust seal eliminates powder leakage and has a long lifespan.

The high-performance temperature sensor for rubber mixing machines quickly tracks the temperature of the rubber during mixing. The difference between the instrument display and the discharged rubber temperature is +0.2 to 3℃. The protective tube is made of abrasion-resistant and breakage-resistant material. It can also be used for mixing control based on additional temperature. 【Features】 ○ The difference between the instrument display and the discharged rubber temperature is +0.2 to 3℃ ○ The protective tube is made of abrasion-resistant and breakage-resistant material ○ Accurate temperature setting at the end of mixing eliminates unnecessary mixing energy, saving energy ○ Usable for mixing control based on additional temperature ○ Quickly tracks the rubber temperature during mixing *For more details, please contact us or download the PDF.

UMS is an essential seater for building unmanned mixing lines, capable of handling final compounds. We offer a lineup of models that accommodate mini sizes to under-seating for 620 type mixers. It is also possible to seat fast-scorching rubber compounds. It can be connected to a drop chute opened in the frame under the mixer for receiving. Additionally, there is a model for receiving from a dump bucket. Two tapered screws smoothly bite into the compound and supply it to the calendar rolls. The clearance between the screws and casing is large, preventing the occurrence of metal foreign objects. For more details, please contact us or refer to the catalog.

The Exlenmil is a next-generation under-mixer sheeter equipped with features such as "intrinsically safe structure," "mechanization of sheet extraction," "uniformity of quality," and "easy and quick cleaning," making it ideal for sheeting industrial rubber. It operates in a non-biting rotation direction, eliminating the need for rubber handling on the rolls. Additionally, since rubber handling on the rolls is unnecessary, it requires minimal effort, making it effective for addressing aging workforce issues. Furthermore, it automatically disassembles and opens the screw and casing, and both the roll and screw can be disassembled and opened for excellent cleaning performance. For more details, please contact us or refer to the catalog.

The rubber mixing roll machine features a compact design even with dual-axis drive. The mixing process is carried out on the counter-rotating side. The inclined roll eliminates the need for work at the rear. The variable speed (inverter) specification for the front and rear rolls is standard. It has the same cooling performance as drilled rolls. For more details, please contact us or refer to the catalog.

The bucket handling system "Nieder Picker" boasts numerous delivery achievements as a labor-saving new weapon in the rubber and plastic kneading process. It can easily carry heavy loads of 100 kg with one hand, alleviating back pain for factory workers and significantly improving work efficiency. The Nieder Picker is equipped with excellent features compared to other methods, serving as a mechanical device for supplying powdered raw materials to the kneader and transferring the kneaded material to the seating roll. For more details, please contact us or refer to the catalog.

Suzuka Engineering Co., Ltd. is advancing the development of FA equipment with the aim of creating a highly advanced production environment for rubber products. At the same time, we are focusing on the tools and equipment used on-site, and we have developed the "Quality Series CLEAN-RACK" as an original quality assurance equipment essential for guaranteeing the quality of rubber products. The spring rack, which is used in every rubber factory, is being re-evaluated in the era of small-lot production. Is it acceptable to place medical-grade rubber sheets on your existing spring rack? There are concerns about metal friction at the metal-touch sliding parts (axles). Even if we attach stainless steel plates to a welded iron frame, there are worries about rust. In a mesh structure, areas where debris can accumulate are a concern. For cooling high-performance rubber products, we recommend adopting the CLEAN RACK, which features a structure that prevents debris accumulation, stainless steel plates that do not rust, a safe design that eliminates metal-touch sliding parts, and a punching structure that provides excellent cooling performance, making it suitable for new rubber factories. For more details, please contact us or refer to our catalog.

While the roll kneader mixer is new, it exhibits the designed cooling performance, but over time, its performance deteriorates. The reason for this is that inorganic substances present in the cooling water form layers that adhere to the inner walls of the jacket. When the machine continues to operate for a long time, the thickness of the scale can grow to several millimeters, acting as insulation and causing the temperature of the rubber mixture to gradually rise. This scale can only be removed through chemical cleaning, but if the neutralization treatment after acid cleaning is poor, it can lead to corrosion of the structural materials. Suzuka Engineering Co., Ltd. has completed a cooling water supply system that prevents scale adhesion. This keeps the cooling performance of the roll kneader mixer consistently fresh. For more details, please contact us or refer to the catalog.

The "Mr. Mix" is a rubber mixing machine that optimizes rotor geometry and the shape of the mixing chamber, significantly enhancing mixing performance, energy-saving and cooling efficiency, and ease of cleaning. In addition to the shear effect applied to the mixed rubber, it promotes the behavior of rubber within the mixing chamber. It is equipped with features that enhance discharge performance and cleanliness, such as rotors that prevent material residue in corners and a 180° inversion mechanism for the mixing chamber! 【Features】 ■ Standard equipped with a computer control system ■ User-friendly interface for easy registration of mixing patterns ■ Combined with a high-precision, high-response temperature sensor "Thermion Star" to prevent over-mixing and variations in quality ■ Newly developed and improved oil weighing device, achieving a weighing and input accuracy of ±5g, which was previously difficult *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

The mixing PC receives production information input from the setting PC, retrieves master data registered from the management PC from the database, and performs operations based on this information through automatic control, recording the mixing results in the database. Additionally, the mixing chart is recorded on the hard disk in CSV file format. The system design emphasizes a man/machine system to eliminate human errors. The operating system is Windows 10, enabling easy operation. It is also equipped with a high-resolution 19-inch LCD color monitor for better visibility. For more details, please contact us or refer to the catalog.

To promote the digitalization of operations such as telework, the Small and Medium Enterprise Management Strengthening Tax System has been expanded, and a new category of "Digitalization Equipment (Type C)" has been added to the eligible specific management improvement equipment. This digitalization equipment refers to the necessary equipment to achieve remote operation, visualization, and automatic control. Customers who have implemented Suzuka Engineering's production execution system have realized the visualization and automatic control of the rubber refining process, enabling remote operation via the internet (*1). As a result: - The production status of a distant rubber refining factory can be viewed in real-time via VPN. - Remote settings for formulations and mixing conditions can be made from home during telework, utilizing performance data. - Online participation in test mixing at overseas factories is possible. Even in the economic environment of the COVID-19 pandemic, production continues actively, just as before. Let’s utilize the Digitalization Equipment (Type C) under the Small and Medium Enterprise Management Strengthening Tax System to achieve visualization and automatic control of the rubber refining process with Suzuka Engineering's control and IT technology, and overcome the challenges posed by the pandemic! *1 A separate connection environment such as the internet or VPN needs to be prepared. *For more details, please refer to the PDF available for download.

Suzuka Engineering, as a specialist in rubber mixing equipment, provides a one-stop solution for machinery that covers all processes of rubber material processing. When establishing or updating rubber refining lines in existing factories, there are unique conditions for each site, accompanied by various strict constraints unique to existing factories. 【Common Issues】 - Limited installation space - Interference with low ceilings or beams and other structural elements - Overlapping traffic flows with other lines - Control and information communication coordination with upstream and downstream equipment - Negotiations with multiple different equipment manufacturers, etc. Under such constraints, Suzuka Engineering excels in "custom design production." Our company employs various engineers in mechanical, electrical control, and IT fields to realize site-specific design solutions within the limited project timeline, treating diverse constraints as "prerequisites" from concept to implementation. Please feel free to consult us about your challenges from the planning stage. *Please view our materials from the [PDF Download] and feel free to contact us.

The "Lab Kneader for Rubber and Plastics (75mL to 10L)" is a product that contributes to the vertical launch of new products. There is a challenge in the lab where "it can be kneaded in the lab kneader, but not in the production machine," leading to low reproducibility in the lab environment. This product is characterized by its high reproducibility in the lab. It is suitable for the development and prototyping of new formulations and the evaluation of manufacturing samples. 【Features】 ■ High-level reproduction of processing conditions from production machines ■ Contributes to the vertical launch of new products *For more details, please download the PDF or feel free to contact us.