SUZUKA ENGINEERING CO., LTD. Product Lineup

It is not possible to prove through simple process inspections that the small amount of additives in the kneaded dough is correctly blended. We are in an era where users of rubber products demand the establishment of a blending process that provides reassurance by observing the site. The "Rubber Kneading Equipment" developed by Suzuka Engineering, based on years of "rubber kneading experience," offers a highly reliable "Quality Assurance Blending System" that meets this need. A man-machine system that eliminates human error guarantees the quality of the small amount of additive blending work. For more details, please contact us or refer to the catalog.

The "Blending Scale" is a system where a computer instructs the precise measurement of blending materials according to the formulation, monitors the work process, and records all operations. It eliminates potential "human errors and misoperations" inherent in blending tasks, ensuring the reliability and traceability of blending quality, making it ideal for quality assurance systems. 【Features】 ■ Enhances the reliability of blending quality ■ Up to two weighing devices can be connected ■ User-friendly system for anyone ■ Prevents mix-ups of raw materials through QR code verification ■ Acquires and registers raw material lot numbers and stores inventory information *For more details, please refer to the catalog or feel free to contact us.

The automatic blending system for powdered materials that are mixed in large quantities with rubber has become standard, with one system per mixer and high factory buildings. Moreover, the number of raw materials that can be blended is also limited by the size of the machinery. Suzuka Engineering Co., Ltd. has completed a new style of automatic blending device that eliminates these constraints and has been adopted by numerous rubber factories. This device can be introduced without renovating the existing factory buildings or with minimal renovations. Additionally, with the exception of specific types, both pressure kneaders with front loading and front unloading and Banbury-type mixers can be applied with little to no modifications. The feeding into the mixer can also be fully automated. For more details, please contact us or refer to the catalog.

At the very beginning of the mixing process, which is essential for quality assurance, the formulation process is crucial. Both fully automatic and semi-automatic weighing devices completely eliminate measurement errors through computer management. The automatically collected weighing data is recorded in a database along with the profiles of raw materials, ensuring ease of management for quality records and traceability. The OWI type automatic oil weighing and injection device allows for high-precision weighing and rapid preparation with a direct injection to the mixer. The oil can be connected to any number of types within 4 to 5 non-mixing categories and the same system line, making it suitable for all formulations. It is widely adopted in direct connection types with mixers and pressurized kneaders. The OWJ type automatic oil weighing device enables high-precision automatic weighing with a jug-based input. Similar to the OWI type, the oil can be connected to any number of types within 4 to 5 non-mixing categories and the same system line, designed to fit all formulations. For more details, please contact us or refer to the catalog.

The small-scale pharmaceutical blending device is a system that eliminates mistakes and errors that occur during manual blending operations, ensuring the quality of the blend. Unlike carousel-type stockers, this system uses a high-speed crane that calls up containers holding raw materials to the weighing lane one after another, minimizing the "waiting time for switching drugs" to virtually zero. For more details, please contact us or refer to the catalog.

"The five common challenges and solutions during the mixing and weighing of raw materials" is a case study document that includes issues often encountered during the mixing and weighing of raw materials, such as "I want to track lot numbers..." and "Only printed records on paper remain..." along with their solutions and know-how. 【Do you have any of these concerns? (Some examples)】 ■ I want to track material lot numbers... ■ The weighing records are only printed on paper... ■ I am manually measuring using a weighing instrument, but I cannot prevent material mix-ups... *Please view the PDF of the technical document available for download.

The mixing PC receives production information input from the setting PC, retrieves master data registered from the management PC from the database, and performs operations based on this information through automatic control, recording the mixing results in the database. Additionally, the mixing chart is recorded on the hard disk in CSV file format. The system design emphasizes a man/machine system to eliminate human errors. The operating system is Windows 10, enabling easy operation. It is also equipped with a high-resolution 19-inch LCD color monitor for better visibility. For more details, please contact us or refer to the catalog.