カジカコーポレーション List of Products and Services

The "FALA Filter Bag" offers suitable filter bags from a variety of filter media, filtration precision, and sizes. There are also filter bags with high collection grades and oil absorption functions. Additionally, we have filter bags that are compatible with various bag filter housings, so if you have any concerns regarding running costs or delivery times, please consider us. ■ Filter Bag Media Materials Surface Filtration - Nylon Monofilament Mesh Depth Filtration - Polypropylene / Polyester Needle Felt - Polypropylene Melt Blown Nonwoven Fabric *All materials used are silicone oil-free. ■ Filtration Precision (Nominal) - 1 to 800 microns ■ Main Filter Bag Sizes (Approximate Dimensions) Size 01: Diameter 10cm × 23cm Size 02: Diameter 10cm × 38cm Size 11: Diameter 18cm × 43cm Size 12: Diameter 18cm × 81cm *For more details, please refer to the PDF document or feel free to contact us.

• Other consumables

Comprehensive catalog of various filters from Kajika Corporation, a specialist in liquid filtration. It includes a wide range of high-quality products manufactured and inspected under strict quality control, such as FALA ring type filter bags, FALA flex ring filter bags, and Kajika high collection efficiency oil adsorption filter bags. Product structures and application examples are also included. For more details, please contact us or download the catalog.

• Liquid-liquid separation filter

The 【FALA Bag Filter System】 is ■ Simple, compact, and easy to operate With a simple structure consisting of a housing, basket, filter bag, and O-ring, it offers compactness and high processing capacity, enabling a wide range of liquid filtration from a nominal 1 to 800μm in a small space. ■ Low operating costs It achieves high quality and durability with excellent cost performance. It particularly demonstrates economic benefits when replacing industrial cartridge systems in the range of nominal 5 microns to 150 microns. It excels in flow rate, operability, and costs (including industrial waste disposal costs). ■ Environmentally friendly system Compared to cartridge systems, it generates less industrial waste, contributing to the global environment. Additionally, the simple bag replacement method significantly improves the working environment compared to cartridge or fine strainer systems. ■ Cost reduction The ease of replacement reduces labor costs and downtime. Furthermore, since it can be folded to reduce volume, it takes up less storage space compared to cartridge filters, effectively lowering disposal costs as well.

• Bag Filter

The "FALA Ring Type Filter Bag" does not require you to turn the bag inside out before use. The design that sews the inside of the bag prevents the bag fibers from escaping and contaminating the filtered liquid. A special sewing technique that eliminates steps created by the felt fold around the ring has resolved the bypass issue. The bag, which is larger than the ring diameter and longer than the basket, does not put tension on the sewn parts of the bag during filtration, preventing bag tears. Additionally, it effectively prevents bypass through those sewn parts. 【Features】 ■ Immediately usable design ■ Bag larger than basket dimensions ■ Ring type bag with no bypass *For more details, please refer to the PDF document or feel free to contact us.

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The "FALA Plastic Flange Filter Bag" is a plastic flange type of the "FALA Filter Bag" that prevents bypass with high sealing performance. The plastic flange, which acts under pressure, exhibits high sealing performance as the differential pressure increases. Made from silicone oil-free material, just like the ring-type filter bags, it can be safely used for various liquids and applications, including automotive painting, coatings, and ink manufacturing. 【Features】 ■ The seams are ultrasonically fused, providing high reliability and durability (excluding NMO) ■ Silicone oil-free material ■ Safe for use in automotive painting, coatings, ink manufacturing, and other applications ■ High sealing performance is achieved as the differential pressure increases *For more details, please refer to the PDF document or feel free to contact us.

• Other consumables
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• Solid-liquid separation filter

The "FALA High Collection Efficiency Filter Bag" achieves a high collection efficiency (nominally over 95%) with a filtration precision of 1 to 25 μm. It has excellent chemical resistance, accommodating a variety of chemical substances, and is effective in low-viscosity liquids such as automotive paint pretreatment and water treatment processes. Additionally, we offer a "Long Life Bag (optional)" that includes a felt layer on the inside to serve as a pre-filter. 【Features】 ■ Choice of standard ring or plastic flange ■ Bag material is available in polypropylene *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• Other consumables
• Bag Filter
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The "FALA Flex Ring Filter Bag" offers a nominal filtration accuracy of 1 to 200 microns, making it capable of capturing a wide range of contaminants. It is compatible with most filter bags that use a plate spring and can be used as an equivalent product. To prevent the fibers of the filter bag from flowing out to the secondary side, the outer surface has been heat-treated. 【Features】 ■ Nominal filtration accuracy: Available in 1 to 200 microns ■ Heat treatment applied to the outer surface ■ Achieves high quality and excellent cost performance ■ Custom production of filter bags made from polypropylene felt and nylon mesh materials is also possible (made to order) *For more details, please refer to the PDF document or feel free to contact us.

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The "FALA High Collection Efficiency Oil Adsorption Filter Bag" is made from a three-layer polypropylene material consisting of a melt-blown fiber layer sandwiched between inner and outer protective layers. The oil adsorption filter bag is used to remove oil contained in liquids and is effective for water, ink, paint (including electrodeposition paint), and other process fluids. Additionally, all oil adsorption bags are silicone-free, come in a wide range of options, and are compatible with almost all industrial standard filter bags. 【Features】 ■ Effective for various oil removal ■ Particularly helpful in solving oil problems during processes ■ Available in a range from 1 to 100 microns (outer protective layer) ■ Suitable for systems that must continuously maintain oil-free conditions *For more details, please refer to the PDF document or feel free to contact us.

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The high collection efficiency oil-adsorbing filter bag is made of a three-layer polypropylene material consisting of a Metroblown fiber layer sandwiched between inner and outer protective layers. The oil-adsorbing filter bag is used to remove oil contained in liquids and is effective for water, ink, paint (including electrodeposition paint), and other process fluids. All oil-adsorbing bags are silicone-free and come in a wide range, compatible with almost all industrial standard filter bags. Note: The micron numbers below refer to the micron rating of the outer protective layer and do not indicate the filtration accuracy of the entire bag. 【KOS-16 Series Features】 ■ Effective for various oil removal, particularly helpful in solving oil-related issues during processes ■ Available in a range of 1 to 100 microns (outer protective layer) ■ Suitable for systems like electrodeposition lines that must continuously maintain oil-free conditions *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment
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The high collection efficiency oil-adsorbing filter bag is made of a three-layer polypropylene material consisting of a Metroblown fiber layer sandwiched between inner and outer protective layers. The oil-adsorbing filter bag is used to remove oil contained in liquids and is effective for water, ink, paint (including electrodeposition paint), and other process fluids. Additionally, all oil-adsorbing bags are silicone-free and come in a wide range, being compatible with almost all industrial standard filter bags. Note: The micron numbers below refer to the micron rating of the outer protective layer and do not indicate the filtration accuracy of the entire bag. 【KOS-32 Series Features】 ■ Designed to remove small amounts of difficult-to-handle oil that may pass through other filter bags or cartridges. ■ Available in a range of 1 to 50 microns (outer protective layer). ■ Used in approaches for complete oil removal, when completely removing oil from fluids. *For more details, please refer to the PDF document or feel free to contact us.

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The high collection efficiency oil-adsorbing filter bag is made of a three-layer polypropylene material consisting of a Metroblown fiber layer sandwiched between inner and outer protective layers. The oil-adsorbing filter bag is used to remove oil contained in liquids and is effective for water, ink, paint (including electrodeposition paint), and other process fluids. All oil-adsorbing bags are silicone-free and come in a wide range, compatible with almost all industrial standard filter bags. Note: The micron numbers below refer to the micron rating of the outer protective layer and do not indicate the filtration accuracy of the entire bag. [KOS-XL Series Features] ■ Designed for visually detectable bulk oil adsorption ■ Capable of maintaining high flow rates and has a long filter life ■ Available in a range of 1 to 200 microns (outer protective layer) ■ Extremely effective for oil removal in wastewater and coolant systems *For more details, please refer to the PDF document or feel free to contact us.

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The high collection efficiency oil-adsorbing filter bag is made of a three-layer polypropylene material consisting of a Metroblown fiber layer and inner and outer protective layers sandwiching it. The oil-adsorbing filter bag is used to remove oil contained in liquids and is effective for water, ink, paint (including electrodeposition paint), and other process fluids. Additionally, all oil-adsorbing bags are silicone-free and come in a wide range, being compatible with almost all industrial standard filter bags. Note: The micron numbers below refer to the micron rating of the outer protective layer and do not indicate the filtration accuracy of the entire bag. [KOS Series Insert] ■ Inserted into other filter bags to adsorb oil from fluids and also adsorb surface oil by floating in water. ■ Can be used in any standard filter bag or basket to reduce oil content. *For more details, please refer to the PDF document or feel free to contact us.

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The "FALA Long-Life Filter Bag" is a filter bag that achieves a long lifespan through a special fiber structure and thickness made from needle felt. Under certain conditions, it allows for 2 to 3 times the lifespan compared to regular needle felt, significantly contributing to cost reduction by decreasing the amount of filter usage, disposal, and replacement work. Additionally, this product is composed of ultrasonic fusion treatment and a plastic flange, and like the ring type, it does not use any silicone oil or binders, making it safe for use. 【Features】 ■ Long-life type that allows for 2 to 3 times the lifespan compared to regular needle felt ■ Special surface treatment by heat prevents fiber detachment without reducing flow rate ■ Reduces filter usage, disposal, and replacement work ■ Does not use any silicone oil or binders *For more details, please refer to the PDF document or feel free to contact us.

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The "FALA Bag Filter Housing" is easy to operate, versatile, and very economical. Compared to cartridge filter systems, it achieves significant cost performance due to its high flow rate, long lifespan, and ease of operation. It demonstrates the greatest economic benefits, especially when replacing cartridge systems in the 1 to 200 micron range. 【Features】 ■ Easy to operate ■ Versatile applications ■ High flow rate, long lifespan, and easy operation compared to cartridge filter systems ■ Excellent cost performance *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter

The "FALA Side Entry Housing" comes in two sizes, 11 and 12, and due to its large head capacity and the inflow of unfiltered liquid from the side, unfiltered liquid does not overflow when opening the lid during bag replacement. 【Features】 ■ Economical and high quality ■ Usable for a wide range of applications ■ Buffed on the inside and outside with #200 polishing, followed by electropolishing ■ The size 12 housing can filter a maximum flow rate of 40 m³/h (water) and a maximum pressure of 1.0 MPa *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter

The "FALA Compact Bag Filter System" is designed to be smaller than a mini housing. It is easy to install, disassemble, and clean, and can be used in small cleaning lines, pilot lines in laboratories and research facilities, and small-scale production lines, allowing for the easy filtration of various liquids. 【Features】 ■ Durable stainless steel ■ Can be installed in narrow spaces ■ Easily used in combination with small pumps and other equipment 【Applications】 ■ General industrial small-scale production lines ■ Small-scale production lines for paints and varnishes ■ Introduction to small filtration units ■ Pilot lines in laboratories and research facilities ■ Switching from small cartridge filters *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

The "FALA Top Entry Housing" comes in two sizes, 11 and 12, allowing liquid to be poured directly into the bag filter from the top, resulting in minimal liquid residue and making it easy to replace the filter bag. 【Features】 - Minimal head capacity, resulting in a small amount of unfiltered liquid - Usable for a wide range of applications - Buffed on the inside and outside with #200 polishing, followed by electropolishing - The size 12 housing can filter with a maximum flow rate of 40 m³/h (water) and a maximum pressure of 1.0 MPa *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter
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The "FALA Multi-Bag Filter Housing" is designed to filter liquids (water) with a flow rate of 80 m³/h or more. The filtered liquid flows into the housing from the side, passing through the dome of the lid and into the filter bag. Thanks to the special bag lock mechanism, there is no bypass of the liquid. Additionally, the BFM housing can accommodate 2 to 24 filter bags. It is available in both spring-operated and spindle clamp types. 【Features (Spring-operated)】 ■ The spring mechanism for opening and closing the lid minimizes installation space. ■ By installing the outlet at the bottom of the housing in a tangential direction, the overall height can be reduced by 30 to 50 cm compared to the davit type. ■ No special frame is required for bag replacement. *For more details, please refer to the PDF document or feel free to contact us.

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• Bag Filter

The "Mini Filter Housing" is designed based on a precision casting method. The casting part is made of SUS316, making the housing highly durable and capable of being used under high pressure. Two sizes are available. The maximum operating pressure is 1.6MPa (160°C), and the maximum flow rate is 6 (12)m3/h. A housing based on a T-bolt type lid is also available. 【Features】 ■ Good operability and easy handling ■ Designed based on a precision casting method ■ The housing is highly durable and can be used under high pressure ■ A housing based on a T-bolt type lid is also available *For more details, please refer to the PDF document or feel free to contact us.

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The 【FALA Custom Design Filter Bag】 is a custom filter bag tailored to meet your specific requirements. We offer various designs, including band-type bags, multi-layer filter bags, and jar-shaped bags. A minimum order quantity is required for production. 【Product Examples】 ■ Band-type bags ■ Multi-layer filter bags ■ T3 series ■ Jar-shaped bags ■ Zipper bags *For more details, please refer to the PDF document or feel free to contact us.

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The "FALA filter bag" ensures reliable liquid filtration and can provide suitable bags from various types of filter media, micron rates, shapes, and sizes through strict quality control standards. Additionally, it is manufactured from high-precision filter media with high collection efficiency, featuring three types of structures and fiber materials: monofilament mesh, needle felt, and melt-blown non-woven fabric. 【Characteristics of Representative Fibers】 ■ Polyester is a common fiber with chemical resistance and excellent heat resistance. ■ Nylon has excellent chemical resistance and also superior heat resistance. ■ Viscose has excellent solvent resistance but is weak against acids and alkalis and lacks heat resistance. ■ Nomex is an aromatic polyamide with quite good heat resistance, superior to nylon. ■ Wool shows excellent solvent resistance but is not resistant to acidic or alkaline solutions. ■ Fluororesin combines very good chemical resistance and heat resistance. *For more details, please refer to the PDF document or feel free to contact us.

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The simple operation of the "Spindle Clamp Type Multi-Bag Filter Housing" contributes to improved productivity and work efficiency. The biggest feature is the adoption of the spindle handle and large clamp band. This allows the clamp to completely loosen in just 15 seconds, significantly reducing the time required to open and close the housing lid. Additionally, minimizing the height of the housing makes filter replacement easier, eliminating the need for special scaffolding or platforms. *Details are available in the video! Please take a look. (Operation method is from 1 minute 15 seconds) **Features** - Adoption of spindle handle and large clamp band - Easier filter replacement by minimizing the height of the housing - Space-saving installation with the ability to open and close the housing lid vertically - Contributes to improved productivity and work efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter
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"Needle felt" has a porous and three-dimensional structure. Due to its porosity, it allows for high flow rates, and on the surface of the filter material, coarse particles are separated through surface filtration, while fine particles are captured within the filter material, enabling deep filtration and resulting in a high solid collection capacity. If a higher collection efficiency is required, the use of more precise needle felt is recommended. High-quality needle felt does not risk contamination of the filtrate with individual fibers due to a special surface heat treatment. Please note that this needle felt cannot be reused after washing. [Features] ■ High solid collection capacity ■ Suitable when higher collection efficiency is needed ■ Cannot be reused after washing *For more details, please refer to the PDF document or feel free to contact us.

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Surface filtration is performed on the surface of woven structure filter media, where solids are separated and captured. The material of the "Monofilament Mesh (NMO Series)" has undergone a heat fusion treatment at the fiber intersection to prevent the opening of the mesh during filtration, allowing for the separation of solid particles with an accuracy close to absolute filtration precision. Additionally, the monofilament mesh does not allow fibers to fall out and contaminate the filtrate. Depending on the material, the filtration precision ranges widely from a nominal 15 to 800 microns. In some applications, used bags can be cleaned and reused. 【Features】 ■ Fibers do not fall out and contaminate the filtrate ■ Depending on the material, filtration precision ranges widely from a nominal 15 to 800 microns ■ In some applications, used bags can be cleaned and reused *For more details, please refer to the PDF document or feel free to contact us.

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• others

"Meltblown non-woven fabric" is a multi-layered meltblown deep filtration material made from polypropylene microfibers. It consists of a three-layer sandwich structure, with the inner layer made of polypropylene mesh, providing mechanical strength stability to the bag. The middle layer is a meltblown non-woven fabric made of polypropylene microfibers with approximately 90% high void ratio. It enables high-precision filtration with a very high collection efficiency (90-98%), and enhances solid collection capacity for deep filtration. Additionally, FALA meltblown non-woven fabric filter bags have the ability to adsorb oils and hydrocarbon compounds, making them widely used in applications such as electrostatic painting lines for the purpose of removing oils. 【Features】 ■ Three-layer sandwich structure ■ Inner layer uses polypropylene mesh ■ Provides mechanical strength stability to the bag ■ Middle layer is meltblown non-woven fabric ■ High solid collection capacity for deep filtration ■ Outer layer uses polypropylene needle felt *For more details, please refer to the PDF document or feel free to contact us.

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The "David Opening and Closing Multi-Bag Filter Housing" is designed to filter liquids (water) with a flow rate of 80 m³/h or more. The filtered liquid flows into the housing from the side and passes through the dome of the lid to the filter bag. Thanks to the special bag lock mechanism, there is no bypass of the liquid. The BFM housing can accommodate 2 to 24 filter bags. 【Features】 ■ The lid is David opening and closing type ■ Designed to filter liquids (water) with a flow rate of 80 m³/h or more *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter
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The "Spring-Operated Multi-Bag Filter Housing" minimizes installation space with its spring-operated lid opening and closing. It is designed to filter liquids (water) with a flow rate of 80 m³/h or more. The filtered liquid flows into the housing from the side, passes through the dome of the lid, and then flows into the filter bag. Thanks to the special bag lock mechanism, there is no bypass of the liquid. Additionally, the BFM housing can accommodate 2 to 24 filter bags. By installing the housing's bottom outlet in a tangential direction, the overall height can be reduced by 30 to 50 cm compared to the davit type. 【Features】 ■ The spring-operated lid minimizes installation space. ■ By installing the bottom outlet in a tangential direction, the overall height can be reduced by 30 to 50 cm compared to the davit type. ■ No special frame is needed for bag replacement. *For more details, please refer to the PDF document or feel free to contact us.

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• Bag Filter

Introducing the "Bag Filter Housing Accessories." Our wide range of accessories and spare parts is essential for the filtration of FALA bag filters. All of them are manufactured and supplied under strict quality control, ensuring that your FALA filtration system is more reliable. 【Product Lineup】 ■ Basket (Standard) ■ Balloon (Custom Order) ■ Bag Positioner (Custom Order) ■ Gasket <O-Ring> (Custom Order for anything other than NBR) ■ Magnetic Strainer (Custom Order) ■ Mesh Strainer (Custom Order) ■ Bag Fixing Ring (Standard) *For more details, please refer to the PDF document or feel free to contact us.

• Bag Filter
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This document introduces the achievements and case studies of the "FALA Bag Filter System." With various functions, it contributes to improving productivity and reducing labor and energy costs. It is utilized in processes such as automotive painting pre-treatment, paint manufacturing, and cleaning plastic parts, and has also been delivered to food factories. [Featured Case Studies] - Automotive Painting - Pre-treatment - Paint Manufacturing Process - Cleaning of Plastic Parts - Amines (Petrochemical Industry) - Wastewater Treatment - Chemical Industry *For more details, please refer to the PDF document or feel free to contact us.

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This is an introduction to the application example of filter bags in automotive painting - pre-treatment. Defects in the painting line of the automotive industry can halt production, leading to wasted labor costs and other unnecessary expenses. The Kajika high-efficiency bag filter system will reliably improve productivity through the following key functions: - Removal of paint clumps - Allows pigments and other materials in the paint to pass through without being collected - Protection of UF devices (membranes) from contamination, as well as protection of heat exchanger nozzles - Elimination of causes of defects on painted surfaces (such as bumps and skips) *For more details, please download the PDF document or contact us.

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Introducing the Kajika Company filter bag application case for the paint manufacturing process. By removing paint clumps and contaminants that occur during the paint manufacturing process, it protects the spray equipment and enhances the quality of the paint. It is typically used for filtering resins and solvents before they flow into the mixing tank, as well as for final filtration after the mixing tank. *For more details, please download the PDF document or contact us.*

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We would like to introduce a case where Kajika's filter bags were used for "cleaning plastic parts." Oil and lubricants generated from machines, conveyors, and compressed air lines can mix with plastic parts. By using a "bag filter system" for these applications, we can clean the parts, extend the life of the solvents, and reduce repair time and unnecessary costs. Additionally, it can reduce downtime and improve productivity. [Case Study] ■ Use of "filter bags" for cleaning plastic parts *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study of using Kajika's filter bags with "Amin (petrochemical industry)." The contamination of amine becomes very inefficient when removing H2O & CO2 gases from the system. This causes a foaming phenomenon that prolongs the gas softening process time, resulting in decreased productivity. The "high-efficiency bag filter system" can eliminate all losses caused by the foaming phenomenon. It protects pipes from rust, reduces shutdowns, and improves productivity due to low costs and excellent chemical resistance. [Case Study] ■ Improving productivity during amine contamination with the "bag filter system." *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case where Kajika's filter bags were used for "wastewater treatment." Wastewater discharged from various industries such as manufacturing, construction, and petrochemicals contains a large amount of contaminants. The "high-efficiency bag filter system" reduces wastewater and unnecessary costs, extends equipment lifespan, and lowers labor and energy costs. [Case Study] ■ Use of "Bag Filter System" for wastewater treatment *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study of the Kajika Company filter bag used in the pharmaceutical industry. The demand for filters is increasing in the pharmaceutical industry. Among them, bag filter systems are gaining importance as pre-filters. The "Kajika Bag Filter System" ensures high-efficiency filtration of sludge and offers many advantages, including reduced replacement and production costs. [Case Study] ■ Use of "Bag Filter System" in the pharmaceutical industry *For more details, please refer to the PDF materials or feel free to contact us.

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