プライムモーション List of Products and Services

The PC-based real-time control controller "MOS Bench" ensures real-time performance with a control cycle of 1ms necessary for machine control, without losing the operability and convenience of the pre-installed Windows OS GUI and applications. 【Product Features and Customer Benefits】 ■ A wealth of motion control functions, comprehensive debugging tools, simulation capabilities, and development environments are readily available for use as soon as you get your hands on "MOS Bench." ➡ You can perform desktop debugging and tact demonstrations with just one computer, without waiting for the actual machine to arrive, even before the mechanical design is completed. This shortens development time. ■ With the large memory and storage capacity of the computer, along with powerful CPU performance, you can utilize a wide range of functions such as the Windows interface, image processing, and file operations, while still being able to operate real-time IO-linked motion control independently. ➡ The processing capability of the control program is significantly enhanced, resulting in a more than 20% improvement in tact time due to real-time control. ■ It comes with a logging function that has a 1ms sampling cycle. ➡ This makes it easy to analyze issues. We can ship the control device in a short delivery time.

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Easy connection to Panasonic's 100Mbps high-speed communication servo "RTEX series" with "MINAS-A5N." Capable of driving and controlling a 15kW motor for large grinders.

• Development support tools (ICE, emulators, debuggers, etc.)
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Easy LAN connection from a computer with standard LAN port. Software development is also easy with the Windows .NET interface.

• Development support tools (ICE, emulators, debuggers, etc.)
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Motion controller for FPD transport that synchronizes and controls motors and motor groups (between transport stages) in both synchronous and asynchronous modes, with a complete angle position command synchronization control cycle of 1 ms.

• Development support tools (ICE, emulators, debuggers, etc.)
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How many times do you measure the distance between the sensor and the Z phase, move the coupling, and then measure the distance again? Is it a 10-axis machine? So, does it return to the origin 30 times? Does it return to the origin 40 times? Are you thinking of making the origin adjustment easier? For you, we have a motion controller that makes origin setting simple.

• Development support tools (ICE, emulators, debuggers, etc.)
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While the mechanical device cannot be debugged, the deadline arrives, and we have no choice but to ship it. The debugging period in the challenging local environment becomes longer. The program development and debugging period for the next new device becomes shorter. Additionally, the local debugging extends. This cycle repeats. A machine controller that escapes from the negative cycle.

• Development support tools (ICE, emulators, debuggers, etc.)
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The servo for pulse train position commands has a faster response than the 100Mbps communication servo. The communication servo still has some delay. Utilizing the high speed of pulse train position commands, the Windows real-time machine controller "MOSBench" realizes high-tact machines.

• Development support tools (ICE, emulators, debuggers, etc.)
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A function to write and read to the DM (Data Memory) of Omron PLC using the FINS command. Operates with the standalone motion controller "InterMotion." Part of the motion functions in the machine control language "MOS language (Machine OS language)."

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Functions to write and read to the D registers of Mitsubishi PLCs and Keyence PLCs using the MC protocol. Operates with the standalone motion controller "InterMotion." Part of the motion functions in the machine control language "MOS language (Machine OS language)."

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Operates in the Windows real-time IO control environment "MOSBench." It has the capability to acquire the current position of the motor, IO status, and AD/DA values with a maximum sampling rate of 1 ms for up to 120 seconds, saving them with the date and the serial number of the workpiece as the filename. Within programs that perform real-time motor control, sequence control, and IO control, it allows for starting and stopping logging, as well as saving with a specified filename. While performing real-time high-speed machine control, files can be saved to a Windows PC. This can be achieved using functions from the machine control language "MOS language (MachineOS language)."

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A manual motor operation software that runs on the easy-to-use Windows real-time IO control environment "MOSBench." It includes manual operation software utilities for servo on/off for each axis, origin return operation, jog operation, inching operation, absolute coordinate target value movement, speed override, and more. It also comes with a function to measure the number of pulses between the sensor and the Z phase after assembling the mechanism, making mechanical adjustments easy.

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A motion language called "MOS language" (i.e., "MachineOS language") that allows for easy description of mechanical control, particularly motion control, positioning control, and stage control, in a small number of lines. From this, we will introduce motion commands that can perform figure-eight movements at a constant peripheral speed (constant CLV).

• Development support tools (ICE, emulators, debuggers, etc.)
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Motion language 'MOS language' (MachineOS language) allows for easy description of mechanical control, particularly motion control, positioning control, and stage control, with a small number of lines. Here, we will introduce motion commands that enable constant-speed elliptical motion.

• Development support tools (ICE, emulators, debuggers, etc.)
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Motion language 'MOS language' (MachineOS language) allows for easy description of mechanical control, particularly motion control, positioning control, and stage control in a small number of lines. The motion system software periodically monitors the completion of positioning for up to 8 axes with a single line of PTP movement command.

• Development support tools (ICE, emulators, debuggers, etc.)
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A motion language that allows for easy description of machine control, particularly motion control, positioning control, and stage control, in a small number of lines. "MOS language" = "MachineOS language."

• Development support tools (ICE, emulators, debuggers, etc.)
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A motion function library that enables high-throughput IC handlers and essential arch and gate motions for small electronic component transfer machines, described in just four lines, and achieves command trajectories with a repetition stability that does not deviate by even one pulse at a resolution of 1 ms.

• Development support tools (ICE, emulators, debuggers, etc.)
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Sample program for motor operation of the standalone motion controller "InterMotion" controlled via LAN port from a Windows PC. Visual Basic 2008.

• Development support tools (ICE, emulators, debuggers, etc.)
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Can be connected to Windows PCs, Mitsubishi PLCs, Omron PLCs, and Keyence PLCs via LAN. Customizable peripherals at low cost. Capable of motion control, AB counting, DIN, DOUT, FPGA, RS232 communication, and RS485 communication. Effective when you want to delegate real-time control, high-speed FPGA (hardware) control, and communication control, which are difficult to handle with PCs or PLCs, to external units.

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Replaced the software of a 2-CPU based IC handler and a small electronic component transfer machine using a PLC and Windows PC with a control program for a single real-time Windows PC. The programming language used is the multi-process compatible machine control dedicated language "MOS language." Therefore, development with a short lead time is possible.

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A sample program for motor operation in the "MOSBench" environment for easy Windows real-time IO control. It includes the "MOS language" program for real-time control and the communication operation screen program on the Windows side (Visual Basic 2005) for interaction with the real-time side.

• Development support tools (ICE, emulators, debuggers, etc.)

Replaced the software of a 2 CPU-based IC handler and a small electronic component transfer machine using a PLC and Windows PC with a control program for a single real-time Windows PC. The programming language used is "MOS language," a machine control-specific language that supports multi-processing. Therefore, development can be completed in a short time.

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A user-friendly Windows real-time IO control environment "MOSBench" and a standalone controller "InterMotion" series that operates with a multi-process compatible machine control language "MOS Language." Machine OS language. A C-like scripting language. It also supports motion simulators and sequence simulators on Windows.

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A motion simulator for a maximum of 8-axis robots included with the easy-to-use Windows real-time IO control environment "MOSBench." It allows for the simulation of Cartesian robots. It can operate in a Windows environment even without a real-time environment. When combined with MWC-Simulator (sequence simulator), it can perform DOUT and DA outputs while moving. It is also possible to simulate DOUT operations during movement intervals.

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A software for analyzing motor operations, IO operations, DA operations, and AD operations with 1ms sampling that runs on the easy-to-use Windows real-time IO control environment "MOSBench." It features a 120,000-line ring buffer, and allows for saving and reading CSV files as well as displaying waveforms. Dynamic waveform display and analysis are possible during Windows real-time PTP movements and sequence operations in the "MOSBench" environment. It enables tracing the command position, current position, and IO in synchronization. Mechanical adjustments and bug analysis are made easier.

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Panasonic's 100Mbps high-speed communication wiring-reduced system "RTEX" motion controller can control up to 16 axes with servo drivers A4N and A5N. The upper controllers can be Mitsubishi PLC, Omron PLC, Keyence PLC, or Windows PC. It connects via LAN. If it's a Mitsubishi PLC, SSCNET servo is standard; if it's an Omron PLC, Mechatrolink or EtherCAT servo is standard; if it's a Keyence PLC, Mechatrolink servo is standard. Until now. However, from this moment you read this article, that is no longer the case. Panasonic's RTEX servo can also be used. Please provide a comparative estimate.

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A high-performance positioning unit that connects to the Mitsubishi PLC CPU unit via LAN. The servo can connect up to 16 axes using Panasonic's 100Mbps high-speed wiring "RTEX" servo. This is great news for those who want to create added value in motion control with features that cannot be realized with Mitsubishi PLCs, making it difficult for competitors to imitate. Until now, it was common knowledge that SSC-NET servos were the standard for Mitsubishi PLCs. However, from this moment on, as you read this article, that is an industry misconception. Panasonic's RTEX servos can also be used. The "door" to new motion control implementation is here.

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When it comes to motion control modules, they are typically something that attaches neatly next to the sequencer CPU unit. However, we have developed a motion control module that connects via cable from the LAN port of the sequencer's CPU unit. It's called "InterMotion." "InterMotion" connects via LAN to the CPU units of Mitsubishi PLCs, Omron PLCs, and Keyence PLCs. Additionally, it can control a total of 16 axes of Panasonic's high-speed communication, low-wiring servo "RealtimeExpress" series A5N and A4N. Until now, it was common knowledge that Mitsubishi PLCs used SSC-NET servos, Omron PLCs used Mechatrolink or EtherCAT servos, and Keyence PLCs used Mechatrolink servos. However, from the moment you read this article, that is no longer the norm in the industry. Panasonic's RTEX servos can also be used. Please consider getting comparative quotes. The motion control module "InterMotion," which can connect to various PLCs, will contribute to reducing the costs of your machinery.

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Even if you are using Mitsubishi PLC, Omron PLC, or Keyence PLC, you can use motion control units that support wiring-reduced servos from other companies. They connect to each company's PLC via LAN cables. The servos can connect up to 16 axes of Panasonic's 100Mbps high-speed wiring-reduced "RTEX" servo A4N and A5N series. The upper level is the PLCs from the three companies, and the lower level is Panasonic's servos. Until now, it was common knowledge that Mitsubishi PLCs used SSC-NET servos, Omron PLCs used Mechatrolink or EtherCAT servos, and Keyence PLCs used Mechatrolink servos. However, from this moment after reading this article, that is no longer the norm in the industry. Panasonic's RTEX servos can also be used. Please consider getting comparative quotes. The motion control unit "InterMotion," which can connect to various PLCs, contributes to reducing costs for your machinery. It brings new competitiveness to your machines.

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In the DC24V system, the output is a maximum of 100mA. It can be expanded up to a maximum of 6 units, 192 IN / 1920 OUT. It can be controlled using the machine control language "MOS language." Updates are made with a communication cycle of 1ms.

• Expansion Boards
• Industrial PCs

The LAN port of the Mitsubishi PLC's CPU unit connects via the MC protocol. The LAN port of the Omron PLC's CPU unit connects via the FINS command. The LAN port of the Keyence PLC's CPU unit connects via the MC protocol. The servo can connect up to 16 axes to Panasonic's 100Mbps high-speed wiring "RTEX" servo A4N and A5N series. Among these, 8 axes can receive pulse train position commands. The upper level consists of the three companies' PLCs, while the lower level includes Panasonic's servos or pulse train servos or steps. Until now, it was common knowledge that Mitsubishi PLCs used SSC-NET servos, Omron PLCs used Mechatrolink or EtherCAT servos, and Keyence PLCs used Mechatrolink servos. However, from this moment after reading this article, that is no longer the norm in the industry. Panasonic's RTEX servos can also be used. Please consider getting comparative quotes. The motion control unit "InterMotion," which can connect to various PLCs, will contribute to reducing the costs of your machinery. It will bring new competitiveness to your machines.

• Industrial PCs
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Until now, it was common knowledge that if you were using a Mitsubishi PLC, SSC-NET servos were the standard; if you were using an Omron PLC, Mechatrolink or EtherCAT servos were the standard; and if you were using a Keyence PLC, Mechatrolink servos were the standard. However, from the moment you read this article, that is no longer the norm in the industry. - Panasonic's RTEX servos can also be used. - Mitsubishi PLCs can connect via MC protocol over LAN. - Omron PLCs can connect via FINS commands over LAN. - Keyence PLCs can connect via MC protocol over LAN. Servos can connect up to 16 axes with Panasonic's 100Mbps high-speed, low-wiring "RTEX" A4N and A5N series. The upper level consists of PLCs from the three companies, while the lower level consists of Panasonic servos. Please consider getting a comparative quote for Panasonic servos. The motion controller "InterMotion," which can connect to PLCs from various companies, will contribute to reducing the costs of your machinery and bring new competitiveness to your equipment.

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High-speed machine device controller dedicated Windows real-time verified industrial computer 'MOSBench PC'. Seven expansion PCI slots. Despite its compact size, it offers excellent expandability. It fits into spaces where a 19-inch computer cannot.

• Other PCs and OA equipment

The motion card "JOY-RT8 series" can achieve synchronous control of up to 40 axes at 1 ms when combined with the motion controller software "MOTIWARE" from Prime Motion Co., Ltd. Additionally, it can realize a variety of special motions.

• Development support tools (ICE, emulators, debuggers, etc.)
• Embedded Board Computers
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"MOS Bench" allows for easy development of real-time machine control programs on Windows using the "RTX Runtime License." In addition to DOUT, it can also control motion control, DIN, AD, DA, COM, and counters required for machinery in real-time.

• Development support tools (ICE, emulators, debuggers, etc.)
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