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  3. 積水成型工業 ブロー事業部
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積水成型工業 ブロー事業部

addressOsaka/Kita-ku, Osaka-shi/25th floor, Nakano Island Daibiru, 3-23 Nakano Island 3-chome
phone06-6479-0273
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last updated:Mar 10, 2022
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積水成型工業 List of Products and Services

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Polyethylene Clean Container "Small Clean Bottle"

Maintains the quality of the contents with high cleaning performance. Uses the same raw materials as 20L and 200L containers, making scale-up easy. Complies with UN standards.

Our company provides high-quality containers based on our extensive track record in various fields such as pharmaceuticals, semiconductor-related chemicals, fine chemicals, and food. The "Small Clean Bottle" is a polyethylene clean container that maintains the quality of the contents with excellent cleanliness. Since the raw materials remain unchanged even for 20L and 200L containers, the effort required for performance evaluation of the containers during scale-up for mass production is reduced. 【Features】 ■ Comprehensive support from research and development to mass production ■ Possible reduction of lead time ■ Compliant with UN standards (United Nations recommendations for the transport of dangerous goods) UN classification: 1H1/Y1.5/200 *You can view product details immediately via "PDF Download." Please feel free to contact us for inquiries.

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Sekisui Chemical Co., Ltd. APCS Exhibition Information

Exhibiting at APCS (Advanced Packaging and Chiplet Summit)!

Sekisui Chemical Co., Ltd. will exhibit at the APCS (Advanced Packaging and Chiplet Summit) held from December 14 to December 16. December 14 (Wednesday) - 16 (Friday) 10:00-17:00 at Tokyo Big Sight (East Halls 1, 2, 3) Sekisui Chemical Co., Ltd. exhibition area: East Hall 3 side (3850) Sekisui Chemical offers a wide range of functional resin products in various forms, including tapes, films, thermal interface materials, fine particles, encapsulants, and clean containers, which can be used in semiconductor backend processes and various substrates (PCB, FPC, package substrates). In response to the increasingly advanced needs of the semiconductor industry, such as fine wiring, high-density design, 3D integration, and thin film technology, we provide high-performance products based on technologies such as adhesive control, uniform particle synthesis, thin film coating, and precision multilayer extrusion. Exhibited products: - High-adhesion, easy-peel UV tape SELFA - High thermal conductivity heat dissipation sheet MANION series - Clean UN bottle series - Water-soluble polymer for surface protection We have prepared various products to meet the cutting-edge needs related to semiconductors. Please feel free to visit our booth.

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Development of 3D Sterilized Single-Use Bags by Blow Molding【Magazine Publication】

An article about our products was published in the July 2021 issue of the magazine "Distribution Networking"!

Steritainer Plus was featured in the July 2021 issue of the magazine "Distribution Networking." Along with a simple illustration explaining blow molding, we provide a detailed introduction to the features and development concepts of the 3D sterilization single-use bag "Steritainer Plus." *For more details, please refer to the article.*

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Customization Examples of Steriltena Plus: Cultivation Process

Achieving space-saving in the cultivation process! Diverse connections in a closed system have become possible.

With SteriTainer Plus, which can accommodate tube customization tailored to your needs, you can achieve space-saving in the culture process. 【Case Overview】 ■Challenges - Cell culture using a WAVE-type bioreactor - Want to achieve space-saving in media supply without the risk of contamination ■Proposal - By combining tube customization with integrated filters and sterile connectors, along with optional inverted racks, space-saving in a closed system can be realized. *For more details, please refer to the PDF document or feel free to contact us.

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Steritainer Plus Application Case Studies

We are introducing various case studies centered around bioprocesses for your reference in consideration.

"Preparation of powdered active pharmaceutical ingredients using a stirrer inside an isolator," "Temporary storage before filling into bottles," "Medium supply to WAVE bioreactor in suspension culture," and more can currently be viewed along with diagrams and photos, including the current status, challenges, and case studies. 【Featured Cases】 ■ Preparation of powdered active pharmaceutical ingredients inside an isolator (High Potency Drug Development Division) ■ Temporary storage before filling into bottles (Medium Manufacturer) ■ Transportation of active ingredients to contractors (Low Molecular Drug Research and Development Division) ■ Waste liquid storage bags in the purification process (Pharmaceutical Manufacturer Research Division) ■ Dispensing of media inside a safety cabinet (Regenerative Medicine Research Division) ■ Medium supply to WAVE bioreactor (Regenerative Medicine Research Division) *For more details, please refer to the PDF document or feel free to contact us.

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[Option] "3-Port Connector" "3-Port Connector ASSY"

Closed system connections are possible! Sterilized with gamma rays, available in two types: 1/4 inch and 3/8 inch.

We offer various tube options that have been gamma-ray sterilized, available in two types: 1/4 inch and 3/8 inch, tailored to your usage scenarios. The '3-Port Connector' allows customers to freely customize and prototype tubes themselves. We provide two types of standard tube units, '3-Port Connector ASSY', which come assembled with tubes and connecting couplers for immediate use, compatible with 1/4 inch and 3/8 inch tube diameters. All are gamma-ray sterilized. *For more details, please refer to the PDF document or feel free to contact us.

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[Option] Installation, moving rack/container

Leveraging the features of the 3D-shaped Steritainer Plus, we also offer liquid delivery racks that reduce work load, as well as exterior containers that are convenient for moving and storage.

The "Steritainer Plus dedicated upside-down rack" is a space-saving rack compatible with 10L-20L that makes it easy to discharge solutions. With the Steritainer Plus, which has a mouth shape that prevents residual liquid, complete discharge of the contents is possible. The "Storage Outer Container RIC" is a plastic outer container that allows for stacking storage of Steritainer Plus filled with liquid. It can be moved on a cart or stored in a refrigerator while in the container. *Trial lending is also available. Please feel free to contact us for more details.

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Clean Polycon

It can transport and store the purity of liquids as is. A clean container that achieves low leaching and high levels of cleanliness.

"Clean Polycon" refers to containers made from specially designed high-density polyethylene that minimizes the leaching of components into the internal solution by suppressing additives. These containers achieve a high level of cleanliness through a unique blow molding process. They are widely used as transport containers for high-purity chemicals, cleaning agents, and resists used in processes such as semiconductors, liquid crystals, and electronic materials. We deliver clean containers with thorough cleanliness management in our high-clean factories. 【Features】 ■ Consistent production in our domestic high-clean factory ■ Thorough management of fine particles ■ Production through fully automated and unmanned manufacturing processes, with complete inspection of all products ■ Use of carefully selected low-leaching materials only *For more details, please refer to the PDF materials or feel free to contact us.

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Small Clean Bottle

Introducing a compact clean bottle that meets UN standards! We support everything from research and development to mass production.

Introducing the "Small Clean Bottle" handled by Sekisui Chemical Co., Ltd. Since it uses the same materials as the 20L and 200L Sekisui Clean containers, it eliminates the hassle of performance evaluation during scale-up for mass production. Additionally, it uses the same materials as the Sekisui Clean containers that have a proven track record in various fields, minimizing the leaching of components into the contents. 【Features】 ■ Seamless transition from research and development to mass production ■ Easy scale-up from lab to mass production ■ Reduced lead time ■ Excellent clean performance that maintains the quality of the contents ■ Complies with UN standards required for the transport of hazardous materials *For more details, please refer to the PDF document or feel free to contact us.

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Gamma-ray sterilized liquid transport and storage container "Steritenar Plus"

Achieving space-saving in the cultivation process of biopharmaceuticals and regenerative medicine! Low elution, high purity γ-ray sterilized 3D single-use sterilization bags.

The gamma-ray sterilized liquid transport and storage container "Steritenar Plus" is a 3D single-use sterilization bag suitable for the storage and transport of pharmaceuticals and other items that require a sterile environment inside the container. It can be installed even in narrow spaces such as inside a sterile chamber. The empty containers are individually packaged with a "foldable and compact exterior." Additionally, it can stand on its own, allowing mixing operations using an electromagnetic stirrer to be performed without transferring to a glass container. By using the optional tube unit (3-port connector assembly), liquid can be delivered in a closed system. 【Features】 ■ Gamma-ray sterilized ■ Low elution, high purity ■ 3D shape for space-saving ■ Blow-molded ■ Compliant with Japanese Pharmacopoeia (JP) / United States Pharmacopeia (Class VI) ■ Customizable delivery tubes available *For more details, please refer to the PDF document or feel free to contact us.

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3D Single-Use Sterilization Bag "Steritainer Plus"

Sterilized and ready-to-use liquid transport and storage bags! Case studies for use in pharmaceuticals and research settings as a gift.

"Steritenar Plus" is a sterilized bag that can be used immediately after opening, making it ideal for liquid transport and storage containers in the pharmaceutical and biotechnology fields. ■ It enables the disposable use of small-volume liquid adjustments using a magnetic stirrer while maintaining the usability of glass containers and bottles. ■ It features a detachable three-port connector that allows for closed-system connections with other equipment. ■ Designed for high strength, it allows for transportation between locations while maintaining sterility. 【Features】 ■ All units have passed leak tests and visual inspections. ■ Sterility assurance level SAL≦10^(-6). ■ Passed vibration tests exceeding 1000 km of land transport. ■ Complies with the Japanese Pharmacopoeia and the United States Pharmacopeia (USP Class 6).      ★ Currently offering case studies on product utilization! ★ This is a compilation of problems and solutions for "medium preparation and dissolution," "cultivation processes," and "storage and transport of sterile liquids." (You can view it immediately from the catalog download.)

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Usage Example 3: Storage and Transportation (Storage and Temperature-Controlled Transportation)

Examples of the use of sterilizers: Optimization of "storage and transportation" for sterile liquid products.

【Case Study】 We are dividing a 5L test sample into "500ml bottles" and sending them to a contractor for sterile filling, but it is cumbersome, and we are concerned about contamination during discharge at their facility. 1. Sterilizing containers and filling takes time. 2. There are concerns about contamination during filling and discharge. 3. Packaging for transport to prevent damage is cumbersome. 4. A storage space for empty containers is also needed. 【Case Study】 We are using 10L bottles and 2D bags for temporary storage of media, buffers, and intermediates, but due to limited space, we want to handle storage and internal movement more efficiently. 1. Refrigerator space is limited, so we want to utilize it effectively. 2. Dedicated racks and transport equipment are expensive and take up space. >> The above case studies can be resolved with Steritainer! For more details, please refer to the catalog! << * "Application Case 1" and "Application Case 32" are also included in the catalog, so please take a look and feel free to contact us.

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Application Example 2: Cultivation (Adherent Cell Culture / Suspension Cell Culture)

Realizing single-use for the "cultivation" process use case of sterilizers.

【Case Study】 We are conducting cell culture using a WAVE-type bioreactor, but we want to supply the culture medium in a space-saving manner without the risk of contamination. 1. When using bottles: - It requires a lot of work for cleaning and sterilization validation. - There is a risk of contamination because closed system connections cannot be made. 2. When using 2D bags: - If laid flat, they take up installation space. - Hanging a 20L bag is heavy and difficult to handle. 3. There are concerns about the quality of the bags. >> The above case can be resolved with Steritainer! For more details, please refer to the catalog! << * "Application Case 1" and "Application Case 3" are also included in the catalog, so please take a look and feel free to contact us.

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Usage Example 1: Adjustment (mixing and adjustment)

Realization of single-use for the application example of sterilizers in "adjustment" work.

【Case Study】 I want to make the adjustment of additives for liquid media and the dissolution of powdered media using a magnetic stirrer single-use. 1. Preparation tasks such as cleaning and sterilizing containers take time, making it difficult to prepare immediately. 2. I want to make it single-use, but I also want to continue using the stirrer. 3. I also want to make the dissolution of powdered media single-use. >> The above case can be solved with Steritainer! For more details, please refer to the catalog! << * "Application Case 2" and "Application Case 3" are also included in the catalog, so please take a look and feel free to contact us.

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3-port connector assembly [for Steritainer Plus only]

Sterilized with gamma rays, no setup required! Can be used for a variety of applications.

The 3-Port Connect ASSY is a gamma-sterilized single-use disposable device that can be used for the transfer of sterile liquid products during the research, development, and manufacturing of biopharmaceuticals, including adjustments, culture, and storage. It allows for sterile connections with simple operation without the hassle of setup, and reduces contamination risks through closed-system connections with other equipment. 【Main Features】 ■ "Sterilized" so no setup hassle is required ■ "Closed-system connection" reduces contamination risks ■ Available in "2 types of inner diameters" for diverse applications *For more details, please contact us or download the catalog.

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3D Single-Use Sterilization Bag "Steritainer Plus"

Ideal for the storage and transportation of pharmaceuticals that require a sterile environment within the container.

The "Steritenar Plus," a liquid transport and storage container treated with gamma-ray sterilization, is an optimal 3D single-use sterilization bag for the storage and transport of pharmaceuticals and other products that require a sterile environment inside the container. It is delivered in a sterile state after undergoing gamma-ray sterilization. 【Main Features】 ■ Gamma-ray sterilization processed → Sterility assurance level SAL≦10^(-6) ■ Space-saving → The first 3D (three-dimensional) shape for single-use bags under 20L ■ High-strength design → Pinhole resistance → Low-temperature drop test ■ Easy to handle → Balances high durability with high functionality *For more details, please contact us or download the catalog.

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