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Company T is a panel manufacturer focused on the production of distribution boards and control panels for major electrical manufacturers. This time, in response to a large order for the same type of panel, we aimed for efficient manufacturing and proposed a service that was adopted. After implementation, we achieved reductions in unseen costs such as labor hours, inventory management, and waste disposal costs. There were concerns that the cost of purchasing materials might increase, but we received very high praise for ultimately reducing total costs. [Overview] ■Challenges - Calculating the necessary duct sizes and quantities is cumbersome. - There are quality differences in duct cutting depending on the skill level of the workers. - Waste can occur due to processing errors. - Disposal costs for scrap materials are incurred. ■Requests - We want to reduce various labor hours in mass production projects. *For more details, please refer to the PDF document or feel free to contact us.
The delivery destinations for Company K, a manufacturer primarily engaged in the design and production of LCD manufacturing equipment, are mostly overseas, where electromagnetic wave countermeasures are essential. This time, we used our KAT series for the protection of CCLink cables and electromagnetic wave countermeasures. Considering sealing and work efficiency, a Velcro-type noise protection tube was adopted. We have various other electromagnetic wave countermeasure products, but users are very satisfied with the fact that they can be retrofitted and provide high shielding effectiveness. 【Overview】 ■ Issues - Installation is required in various locations within the equipment - We want to minimize the effort involved - Many electromagnetic wave countermeasure products are expensive ■ Requests - Looking for shielding materials that can be easily installed - Improvement of work efficiency - Products that are high-performance in shielding and sealing, yet economical *For more details, please refer to the PDF document or feel free to contact us.
The company S, a manufacturer of Automated Guided Vehicles (AGVs), has adopted wrap tubes for cable protection in their AGVs. Previously, the cables extending from the AGVs were bundled and protected using spiral tubes. The spiral tubes required about 10 minutes of installation time per meter, but with the use of wrap tubes, the installation time has been reduced to approximately one-tenth. We have also received positive feedback regarding the improved appearance. Furthermore, by cutting to specified dimensions at our company, we have been able to reduce unnecessary inventory, and by using a heat cutter for cutting, we have also achieved a reduction in the labor required for post-cutting terminal processing. [Overview] ■ Issues - The conventional installation method takes time, so we want to reduce labor and increase production efficiency. - We also want to reduce labor during maintenance. ■ Requests - We would like you to propose products that lead to labor reduction. - Since this will be used in mass production machines, we would like it delivered cut to the required dimensions. *For more details, please refer to the PDF materials or feel free to contact us.
At Company S, a manufacturer that designs and produces conveying systems and food processing equipment, there were frequent malfunctions due to noise on the communication cables of encoders attached to servo motors. After using our noise protection tube (snap type) on the communication cables, we received reports that electromagnetic interference was eliminated. The communication cables for the encoders connect the control panel and the equipment, with lengths ranging from 10m to 15m. From the perspective of ease of installation and work efficiency, the KATS series was selected. 【Overview】 ■ Issues - Difficult to identify the source of the problem - Challenging to select electromagnetic interference countermeasures - Poor work efficiency ■ Requirements - Products that are readily available and have high work efficiency - Products that can be retrofitted for countermeasures - High shielding effectiveness *For more details, please refer to the PDF document or feel free to contact us.
A manufacturer of LCD manufacturing equipment with a significant share both domestically and internationally was using sheet metal processing for wiring protection around the baking equipment in the array process (exposure). However, due to the very high costs, poor workability, and heavy weight, they were looking for an alternative wiring protection material to replace sheet metal processing. Upon considering the non-halogen flame-retardant PP duct, they found that it could achieve approximately a 60% cost reduction compared to sheet metal processing, while also offering better workability and lightweight properties, receiving high praise for this. Additionally, since the temperature around the baking equipment is higher than usual, they decided to adopt this duct, which is a type 2 heat-resistant duct. [Overview] ■ Issues - Sheet metal processing is very costly - Long lead times - Extremely poor usability, making wiring work difficult ■ Requests - Desire to use a low-cost wiring protection material as an alternative to sheet metal processing - Heat resistance is essential - A product that is easy to handle, even for women, with good workability *For more details, please refer to the PDF document or feel free to contact us.
Company K designs and manufactures high-voltage receiving equipment, and as a result of various considerations to meet customer demands for short delivery times, they decided to adopt our services. Through specification meetings with the design team, we created drawings for the ducts and delivered them in set packaging, with processed ducts packed by production number. They are very satisfied with the fact that installation work can begin immediately after receiving the products. Additionally, they have effectively utilized the space created by reducing the inventory of standard-sized products, and they have also appreciated the reduction in duct waste, contributing to environmental considerations. [Challenges and Requests] ■ Minimize cutting and processing ■ Reduce inventory (standard-sized products require large boxes, so space must be secured) ■ Difficulty in storing and disposing of duct waste ■ Eliminate losses due to processing errors ■ Respond to short delivery times (delivery within four business days from order) *For more details, please refer to the PDF document or feel free to contact us.
We are primarily engaged in the design and manufacturing of labor-saving devices centered around production equipment for major manufacturers, and we also undertake modifications and rearrangements of equipment. We have been selected by Company H to use non-halogen flame-retardant PP ducts for the protection of cables wired within their factory. Initially, they were using PVC (gray) wiring ducts, but there was a request from the user for a less conspicuous color for cable protection. Our ducts are ivory-colored, which is close to the color scheme of the factory, leading to their adoption. While the ducts provide protection for electrical wires, they have also been evaluated positively for contributing to the improvement of the factory's appearance. [Overview] ■ Issues - They want to use ducts for cable protection in the factory, but gray is too conspicuous. - Other manufacturers only offer large ducts for accommodating small amounts of electrical wires. - Large ducts are costly and cumbersome to process (time-consuming). ■ Requests - They requested ducts in a color close to that of the factory or a color that conveys cleanliness. - A wide variety of sizes and ease of processing are desired. *For more details, please refer to the PDF document or feel free to contact us.
Company D is engaged in various semiconductor manufacturing equipment businesses, with end users spanning both domestic and international markets. In recent years, the keyword "halogen-free" has been increasingly emphasized from an environmental perspective, leading to an interest in and adoption of non-halogen flame-retardant PP ducts. The ECO duct, which was already part of the product lineup, had issues due to the characteristics of its material, such as being "hard and brittle" and "weak against oils like lubricants." However, this duct not only addresses these issues but also enables cost reduction of the product itself by using polypropylene. [Overview] ■Challenges - Want to use ECO duct, but it is more expensive compared to PVC (vinyl) duct. - ECO duct is made of hard material, requiring effort to cut. It also has weak oil resistance. - Longer lead times compared to PVC duct. ■Requests - Quick response (within 3 to 4 business days). - Hardness that allows easy cutting by female workers. - Minimize procurement costs as much as possible. *For more details, please refer to the PDF document or feel free to contact us.
Company D is a dedicated electrical construction company for a major food manufacturer, and in the food factory, new installations and expansions or transfers of production lines were frequently carried out due to the manufacturing of new products. Therefore, we constantly considered ways to prevent malfunctions caused by noise and implemented noise countermeasures through wiring arrangements and other methods. In this context, we considered the noise protection tube (Velcro type), and upon testing with a sample product, we found significant advantages in its ease of use for retrofitting noise countermeasures and protecting wiring, leading to its adoption. [Overview] ■ Issues - It was extremely difficult to identify the causes during conventional electromagnetic wave countermeasures (noise countermeasures). - There were limitations in countermeasures through wiring arrangements. - Even when urgent electromagnetic wave countermeasures (noise countermeasures) were required, it took a considerable amount of labor. ■ Requests - There is a need to implement temporary electromagnetic wave countermeasures until the source of noise is identified. - We want items that allow for easy electromagnetic wave countermeasures. - We want to carry out electromagnetic wave countermeasures without incurring additional labor. *For more details, please refer to the PDF document or feel free to contact us.
Company A has built a close and trusting relationship with major semiconductor manufacturers around the world through its advanced technology, and is engaged in the manufacturing and supply of semiconductor manufacturing equipment. Recently, in response to the intensifying competition due to the overall maturation of the industry, we have been working on cost reduction measures such as labor hour reduction, and we have considered requesting our company to handle the cutting processing of the wiring ducts used in the equipment wiring. After implementation, the cutting work for 20 types of wiring ducts per unit will no longer be necessary, and by marking the part numbers on the wiring ducts and delivering them in set packaging, we have achieved a reduction in processing and management labor hours. [Overview] ■Challenges - There are many types of wiring ducts, making cutting time-consuming. - The variety of wiring ducts after processing makes management cumbersome. - It is difficult to cut wiring ducts at right angles. - There are costs associated with disposing of wiring duct offcuts (industrial waste disposal). ■Requests - We want to reduce the processing labor hours for wiring ducts. - We want to reduce the management labor hours for materials. - We want to standardize the quality of parts through processing by duct manufacturers. *For more details, please refer to the PDF document or feel free to contact us.
Company A, a supplier of automotive parts providing products to major automobile manufacturers worldwide, actively adopts environmentally friendly products in its production facilities and has been using our ECO wiring ducts. However, it was found that the oil used in some equipment was not suitable for the use of ECO wiring ducts, leading to a request for environmentally friendly ducts with high oil resistance. We proposed a non-halogen flame-retardant PP duct. By using this duct, it has become unnecessary to consider the effects of oil and other substances while being environmentally conscious, and it continues to be used. [Overview] ■Challenges - Desire to use environmentally friendly products - Oil in some equipment is not suitable for ECO wiring ducts - Need for a product that balances environmental considerations and oil resistance ■Results - Measures for environmental consideration and oil resistance have been implemented in all areas *For more details, please refer to the PDF document or feel free to contact us.
At Company H, which manufactures and sells equipment for plants and environmental-related devices, there were challenges such as "wanting to reduce the total cost during control panel production" and "there are limits to reducing the cost of materials." They produce a large number of control panels for purification tanks and wastewater treatment equipment, and while working on cost reduction for standard specification control panels, they decided to implement our service. They received feedback that not only did it lead to a reduction in manufacturing costs, but it also contributed to reducing costs that are usually not considered, such as the disposal costs of duct offcuts. 【Overview】 ■ Challenges - There are limits to reducing the cost of materials - There are many factory inspections, and they want to keep the work site clean - There are many female workers, and they want to reduce the labor involved in cutting heavy ducts ■ Results - The processing man-hours for wiring ducts (setup, cutting, cleanup) were reduced - Waste due to processing errors was eliminated - Marking of ducts made it easy to identify installation positions, improving work efficiency - As a result of reducing man-hours, personnel could be assigned to other tasks - A series of efforts and costs related to offcut disposal were also reduced *For more details, please refer to the PDF document or feel free to contact us.
At Company T, which designs and manufactures control panels, there has been a high demand for short delivery times based on customer requests, and currently, a significant amount of time is required for duct cutting. Due to the production of other mass-produced panels, it has been difficult to finalize the duct specifications. Therefore, we requested that they send us prototype ducts (cut pieces) so that we could measure them and incorporate the specifications. The initial lot of mass-produced panels was made using standard-sized ducts, and starting from the second lot, they were able to utilize our wiring duct processing service, allowing for the seamless introduction of processing services. [Overview] ■ Issues - Personnel are assigned solely for duct cutting. - There is no time to measure and incorporate specifications. - There can be waste due to processing errors. ■ Requests - Eliminate the labor required for duct cutting. - Easily utilize processing services. - Require duct cut pieces at the timing when the control panel sheet metal is completed. *For more details, please refer to the PDF document or feel free to contact us.
The "KPA-1000" from Kowa Kasei is a plastic angle that can be used for intermediate support of electric wires and cables, or for mounting lightweight components that require insulation. It allows for the fixing of electric wires by passing a cable tie through the oval hole, and its concave cross-sectional shape enables selection of the surface according to the application. Being made of plastic, it is easier to cut and process compared to metal. 【Features】 ■ Fixing of electric wires possible by passing a cable tie through the oval hole ■ Concave cross-sectional shape ■ Easier cutting and processing compared to metal ■ Made from UL certified materials *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Noise Protect Tube Slide Lock Type" features a high sealing capability at the fitting part, making it difficult for external dust and other contaminants to enter. It uses 80μm aluminum foil for high shielding effectiveness against noise. There are 9 sizes available, ranging from 15φ to 100φ, allowing for perfect coverage for wiring. It can be easily attached using a separately sold dedicated slider. 【Features】 ■ High sealing capability at the fitting part, making it difficult for external dust and other contaminants to enter ■ High shielding effectiveness using 80μm aluminum foil ■ Available in 9 sizes ranging from 15φ to 100φ ■ Easy to attach using a dedicated slider ■ Flexible material that fits any shape *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Noise Protect Tube Magic Type" is a tube that uses 80μm aluminum foil with high shielding effectiveness for noise countermeasures. It can be easily attached and detached without tools due to its hook-and-loop fastening system. There are 7 sizes available, ranging from 20φ to 100φ, allowing for a perfect fit for wiring. Made from flexible material, it conforms to any shape and creates a smart appearance. 【Features】 ■ High shielding effectiveness ■ Aluminum foil width of 80μm ■ Easy attachment and detachment with hook-and-loop fastening ■ 7 sizes available from 20φ to 100φ ■ Flexible material fits any shape *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Noise Protect Tube Snap Type" is a tube that uses 80μm aluminum foil for high shielding effectiveness against noise. It can be easily attached and detached without tools due to its snap button fitting. There are 9 sizes available, ranging from 10φ to 100φ, allowing for a perfect fit for wiring. Made from flexible material, it conforms to any shape and creates a sleek appearance. 【Features】 ■ High shielding effectiveness with 80μm aluminum foil ■ Easy attachment and detachment with snap buttons ■ Available in 9 sizes from 10φ to 100φ ■ Flexible material fits any shape *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "ETNW-100" is a thin noise protection gasket with a thickness of 0.5mm, as it does not contain a core material in the center. It can be used in spaces where there is limited room. It is compliant with the RoHS directive and is a UL certified product. 【Features】 ■ With a thickness of 0.5mm, it can be used in areas with limited space ■ RoHS compliant product ■ UL certified product (UL E152044) *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Unravel-Resistant Slit Tube" is a wiring covering tube with a mesh design that prevents moisture and heat from accumulating inside. It is made of polyester threads woven in a lattice pattern to form a tubular shape, expanding 2 to 3 times its size when compressed to fit the covered object. Additionally, the cut edges are designed to be resistant to unraveling. 【Features】 ■ High flame resistance ■ Mesh material ■ Elasticity ■ Reduces internal heat accumulation ■ Size variations from a minimum diameter of 3Φ to 16Φ *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "EGUN1" is a noise protection gasket that uses conductive adhesive tape. It is made from non-halogenated polyurethane foam, which offers excellent flexibility and resilience. It can also accommodate special cuts (such as half cuts). 【Features】 ■ Uses conductive adhesive tape ■ Made from polyurethane foam with excellent flexibility and resilience ■ Uses non-halogenated polyurethane foam ■ Accommodates special cuts (such as half cuts) ■ Complies with RoHS directives and is UL certified *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Heat Shrink Shield Tube" is a heat shrink tube that enhances shielding effects by inserting conductive fabric inside the tube. Shielding measures can be implemented simultaneously with harness terminal processing. It helps with heat protection for wires and components, insulation protection, and bundling/shielding effects. [Features] ■ Bundling and shielding can be done simultaneously. *For more details, please refer to the catalog or feel free to contact us.
Kowa Kasei's "Slide Lock Tube - Dust-Free Type" protects wiring from external dust. By using a resin film instead of a cross material for the sheet section, it prevents the generation of debris during cutting. The fitting part has a high degree of sealing, making it difficult for external dust to enter, and it can be easily attached using a dedicated slider. The sheet section has passed a dielectric strength test of 1200V, is equivalent to VW-1 for flammability, and plans to add an anti-static function. 【Features】 ■ Uses resin film for the sheet section ■ Size variations from 10Φ to 100Φ ■ Compliant with RoHS directives *For more details, please refer to the catalog or feel free to contact us.
Improved heat resistance compared to conventional PVC! Additionally, it uses environmentally friendly materials. Approximately 20% lighter than conventional KD ducts! It has excellent flame retardancy.
We use environmentally friendly materials that do not contain halogen substances.
We respond with an unparalleled variety that is unmatched by other companies.
At Kowa Kasei, we offer a wide range of products in addition to three types of noise protection tubes. - Noise protection sleeves - Noise protection mesh - Noise protection gaskets (square type) - Copper foil tape - Conductive fabric tape - Aluminum foil tape with masking - Laminated aluminum foil tape
This is a heat shrink tube that combines heat resistance protection for cables and components, insulation protection, and shielding effect.
We will accommodate a wide range of needs from small lot prototypes to mass production, tailored to our customers' requirements.
A handy chamfering tool for base rails is newly available. It allows for chamfering both ends with minimal effort.
