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  6. [Case Study] Reduction of Production Costs by Reducing Cutting Man-Hours

[Case Study] Reduction of Production Costs by Reducing Cutting Man-Hours

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last updated:Feb 18, 2026

興和化成
興和化成
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The ability to allocate personnel to other processes for increased efficiency! Case study on the introduction of wiring duct processing services.

At Company T, which designs and manufactures control panels, there has been a high demand for short delivery times based on customer requests, and currently, a significant amount of time is required for duct cutting. Due to the production of other mass-produced panels, it has been difficult to finalize the duct specifications. Therefore, we requested that they send us prototype ducts (cut pieces) so that we could measure them and incorporate the specifications. The initial lot of mass-produced panels was made using standard-sized ducts, and starting from the second lot, they were able to utilize our wiring duct processing service, allowing for the seamless introduction of processing services. [Overview] ■ Issues - Personnel are assigned solely for duct cutting. - There is no time to measure and incorporate specifications. - There can be waste due to processing errors. ■ Requests - Eliminate the labor required for duct cutting. - Easily utilize processing services. - Require duct cut pieces at the timing when the control panel sheet metal is completed. *For more details, please refer to the PDF document or feel free to contact us.

    Wiring materialsProcessing ContractOther contract services
2022-11-14_13h25_34.png

[Case Study] Reduction of Production Costs by Reducing Cutting Man-Hours

2022-11-14_13h25_34.png
2022-11-14_13h25_34.png
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【Other Overview】 ■Results - Reduced labor hours for duct cutting - Able to reassign duct cutting personnel to other processes (increased efficiency) - Eliminated tasks such as measuring and specification drop - No waste due to processing errors - Duct cut products arrived as scheduled (easier process management) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Reduction of Production Costs by Reducing Cutting Man-Hours

[Case Study] Reduction of Production Costs by Reducing Cutting Man-Hours

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興和化成

興和化成

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New materials are being developed one after another, processing technologies are diversifying, and various needs are emerging. Manufacturers are now being asked for new technologies and functions. We believe that our role is to organize the latest information, quickly discover and incorporate new value, and to combine or process various technologies and know-how to propose to our client companies.

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