日本自働精機 List of Products and Services

【Features】 - Equipped with a one-touch carton locking mechanism - Compatible with a wide range of carton dimensions - Includes various product feeding mechanisms tailored to the products - Adoption of a digital counter handle to reduce the time for mixed operations - Capable of accommodating various optional mechanisms 【Standard Specifications】 ● Capacity: Up to 30 CPM ● Carton dimensions: 35mm to 250mm/L x 80mm to 250mm/W x 60mm to 200mm/H ● Machine dimensions: 3,000mm/L x 1,500mm/W x 1,700mm/H ● Machine weight: Approximately 1,500kg (machine body)

【Features】 - Equipped with a pre-forming mechanism - Compatible with a wide range of carton dimensions - Stabilization achieved through box transport with 4 fingers - Manual loading of products, instruction manuals, and other items by operators - Reduction of dual-purpose work time achieved by adopting a digital counter handle - Capable of accommodating various optional mechanisms 【Standard Specifications】 ● Capacity: Up to 120 BPM ● Carton dimensions: 50mm to 200mm (L) x 30mm to 85mm (W) x 25mm to 80mm (H) ● Machine dimensions: 4,900mm (L) x 1,730mm (W) x 1,625mm (H) ● Machine weight: Approximately 1,000kg (main unit)

【Features】 - Balcony type design achieves space-saving and complies with GMP - Equipped with rotary box forming mechanism and pre-forming mechanism - Uses timing belts for carton buckets and product buckets - Adoption of digital counter handle reduces time for combined operations - Capable of accommodating various optional mechanisms 【Standard Specifications】 ● Capacity: Up to 80 CPM ● Carton dimensions: 100mm to 200mm (L) x 50mm to 160mm (W) x 10mm to 50mm (H) ● Machine dimensions: 3,100mm (L) x 1,100mm (W) x 1,620mm (H) ● Machine weight: Approximately 1,500kg (machine body)

【Features】 - Equipped with a rotary box forming mechanism - Uses a timing belt for the carton bucket - Adoption of a digital counter-type handle realizes a reduction in combined work time - Capable of accommodating various optional mechanisms 【Standard Specifications】 ● Capacity: Up to 300 CPM ● Carton dimensions: 60mm to 200mm/L x 20mm to 90mm/W x 15mm to 60mm/H ● Machine dimensions: 4,900mm/L x 1,540mm/W x 1,630mm/H ● Machine weight: Approximately 2,000 kg (machine body)

【Features】 - Compatible with a wide range of carton sizes - Adoption of a digital counter handle to reduce the time for combined operations - Durable design - Capable of equipping various optional mechanisms 【Standard Specifications】 Capacity: Up to 60 CPM Carton dimensions: 60mm-200mm/L x 25mm-95mm/W x 15mm-60mm/H Machine dimensions: 3,695mm/L x 1,400mm/W x 1,550mm/H Machine weight: Approximately 1,500 kg (main machine)

【Features】 - Achieved stable high-speed operation through rotary-type forced carton opening. - Easy maintenance was realized by positioning the insertion device on the opposite side of the carton bucket's operation side. - Compatible with various specifications. - By lowering the machine height, easy and user-friendly operability and maintainability were achieved. - The adoption of guide buckets (intermediate buckets) allows for stable insertion of products into boxes. 【Standard Specifications】 ● Capacity: 250 pieces/min (maximum) ● Carton dimensions: 30mm to 80mm/W, 15mm to 70mm/H, 75mm to 200mm/L ● Machine dimensions: 4,000mm/L × 1,650mm/W × 1,650mm/H ● Machine weight: approximately 3,500kg ● Power consumption: approximately 6KW

By positioning the insertion device on the opposite side of the carton bucket's operation side, easy maintenance has been achieved. It can accommodate various specifications. By lowering the height of the machine, easy and user-friendly operability and maintainability have been realized. The adoption of a guide bucket (intermediate bucket) allows for stable insertion of products into boxes. The use of a wide-width bucket enables compatibility with wider products. For more details, please download the catalog or contact us.

■ A high-speed, horizontal continuous type developed specifically for setup-type cartons using a double sack machine. ■ Compatible with large cartons such as 4-flap glued type, 3-flap straight type, reverse flap insertion type, and composite types of 4 and 3 flaps. ■ The carton is formed, the product is inserted, the flaps are folded, and gluing or insertion is performed before being discharged. 【Options】 - Automatic product supply device - Stamping device - Instruction supply device - Carton stock conveyor - Gluing device - Various detection devices - Automatic product discharge device

- The carton stock conveyor slides, enabling quick mold changes and easy maintenance. - Since products are fed from the back of the machine, boxes come out at the front, making mold changes and maintenance at the flap insertion area much easier. - Reliable transfer of pillow products through servo drive ensures stable accumulation. - Stable operation has been achieved through a reliable box forming method. - It features a balcony type design, allowing for sufficient GMP measures. 【Options】 - Stamping device - Instruction folding and supply device - Gluing device - Various detection devices - Defective product ejection device

■This machine adopts an indexing mechanism and is significantly lighter and more compact than conventional intermittent cartoners. ■The carton forming section employs a rotary method and also features a pre-forming mechanism, ensuring reliable carton formation even for thin boxes. ■To greatly reduce combined operations, a handle with a digital counter has been adopted. ■Since the carton bucket and product bucket do not use chains, the machine boasts excellent durability and maintenance has become significantly easier. ■Stamping on the carton can now be done on both the flap and the body of the carton. 【Options】 ・Automatic product supply device ・Stamping device ・Label supply device ・Carton stock conveyor ・Gluing device ・Taping device ・Various detection devices ・Automatic product discharge device

This machine is designed as an inner box specification for intermittent cartoners, aimed at reducing carton damage, dents, and the overall weight of the machine. Traditionally, cartons were transported using a finger bucket system, but by switching to a timing belt system, we were able to reduce carton damage and dents. ■Features - Equipped with a rotary box forming mechanism and a pre-forming mechanism - Uses a timing belt in the product bucket - Adoption of a digital counter handle to shorten dual-purpose operations - Capable of accommodating various optional mechanisms

This is a machine designed for ease of use. 【New!】 We have launched a problem-solving website! Please see the link below for details.

We would like to introduce our vertical continuous conveyor cartoner, the 'VCC-100 model'. With a face-to-face product supply space, multiple operators can input various attachments, and the continuous conveyance is designed with the operator in mind, with automatic input available as an option. Other options include printing devices, gluing devices, various detection devices, and an expanded product input space. 【Features】 ■ Face-to-face product supply space allows for multiple operators to input various attachments ■ Continuous conveyance is considerate of the operator, with automatic input available as an option ■ Easy movement of the main unit with casters ■ Wide range of compatibility ■ Easy mold change and maintenance work *For more details, please refer to the PDF document or feel free to contact us.

The "OTC-100 model" is a semi-automatic vertical cartoner specifically designed for one-touch bottom cartons. It automates the box extraction forming and top sealing, achieving labor savings. Maintenance is easy, and its compact design allows it to be installed in limited spaces. 【Features】 ■ Specifically for one-touch bottom cartons ■ Simple and low cost ■ Compact design allows installation in limited spaces ■ Can supply workpieces from opposite sides (up to 2 people) ■ Easily movable with casters ■ Easy maintenance *For more details, please refer to the PDF document or feel free to contact us.

The "CIC-100" is a semi-automatic vertical cartoner that automates box extraction forming and sealing. It is capable of handling 4-flap and 3-flap top insertion, as well as gluing, and its simple structure makes daily cleaning and maintenance easy. We offer the "CIC-100" with approximate dimensions of L2200×W1100×H1250 and the "CIC-100L" with dimensions of L2250×W1250×H1250. 【Features】 ■ Semi-automatic vertical type that automates box extraction forming and sealing ■ Compact and lightweight ■ Easy to move to different work sites ■ Simple structure for easy daily cleaning and maintenance ■ Capable of handling 4-flap, 3-flap top insertion, and gluing *For more details, please refer to the PDF document or feel free to contact us.

The NC-100 is an intermittent small box packaging machine suitable for tubes, stick packs, and pillow products. It features a simple structure that ensures reliable box forming and stable operation. With a movable carton supply magazine, it has an easy-to-maintain design and can accommodate various supply methods depending on specifications. 【Features】 ■ Capable of stable high-speed operation with intermittent operation ■ Ideal for tubes, stick packs, and pillow products ■ Achieves stable operation with reliable box forming due to its simple structure ■ Easy maintenance design with a movable carton supply magazine ■ Can accommodate various supply methods depending on specifications *For more details, please refer to the PDF document or feel free to contact us.

The N-74 boasts a sales record of over 50 units and is the cornerstone of our vertical carton sealer. Due to its single-motor mechanical structure, it has fewer breakdowns and can be used for many years, accommodating long-term production plans. Operators manually feed products, instruction manuals, and other items into the machine. 【Features】 ■ Boasts a sales record of over 50 units and is the cornerstone of our vertical carton sealer ■ Fewer breakdowns due to its single-motor mechanical structure ■ Can be used for many years and accommodates long-term production plans ■ Operators manually feed products, instruction manuals, and other items into the machine ■ Capable of being equipped with various optional mechanisms *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where a food manufacturer producing powdered juice implemented a "small box packaging line for powdered juice." Previously, the company conducted packaging operations with more than 20 staff members, but the work efficiency was poor and productivity declined. Reducing the production cost per unit through automation was a challenge. Therefore, through on-site surveys and interviews, we identified the labor-intensive processes and the tact time for each process, and based on those results, we constructed the line. This allowed us to reduce the number of staff from over 20 to 4. 【Case Overview】 ■ Challenges - Reduce maintenance costs and improve maintainability after implementation - Concerns about maintenance on-site due to installation overseas ■ Proposal and Implementation Details - After the line installation, all equipment can be repaired and maintained in a single visit - Developed a system to monitor the operational status of the equipment and the condition of driving components from within Japan *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where a customer manufacturing filter components expressed a desire to automate the packing and packaging process. The company faced the challenge of implementing a line that could achieve maximum labor savings within a limited budget for investment. To stay within budget, we proposed a specification where filter components and accessories would be manually fed. Since filter components and accessories are diverse, automating them would significantly increase initial costs. Therefore, we decided to automate the feeding of plugs, which can be automated and have a high risk of being forgotten. 【Case Overview】 ■ Challenge - Avoiding the risk of shipping defective products due to human error. ■ Proposal/Implementation Details - A specification that allows for automatic rejection of defects during transport to the stocker. ■ Effect - By avoiding the risk of shipping defective products, the number of complaints arising from the production process has also been reduced. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case in which we received an inquiry from a customer manufacturing drive components regarding the automation of their drive component packaging line. The company faced the challenge of wanting to introduce a single machine capable of packaging a variety of products due to the large number of product sizes, while also considering production volume and space constraints. To address this, we implemented measures such as making the box supply guide adjustable to prevent box misalignment during supply, thereby achieving automation with a single cartoner. 【Case Overview】 ■Challenges - They wanted to improve productivity by reducing changeover time. - They had a limited budget and wanted to minimize initial costs as much as possible. ■Proposal and Implementation - By using all-servo technology, we minimized the changeover time, including setup time. - We also reviewed the internal design of the equipment, reducing the number of parts to create a simpler structure. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry regarding the automation of the packaging line from a customer manufacturing steamed buns. The company faced a challenge as the packaging shape of their product was very unique, requiring a special molding of a single sheet of paper, and there were no general-purpose or standard machines that could accommodate this. In response, we developed a special insertion device that enabled continuous packaging of the uniquely shaped packaging. 【Case Overview】 ■Challenges - The production capacity was limited to 10 cases per minute per operator. - To supply to food factories, it was necessary to reduce the risks associated with the equipment. ■Proposal and Implementation - We achieved the automation of work for 11 operators by enabling packaging at a rate of 110 cartons per minute. - By designing all equipment with stainless steel and resin, we minimized the risk of foreign material contamination. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case in which we received an inquiry regarding the packaging and boxing line from a customer who manufactures eye drops. The company faced a challenge where, if they adopted a shuttle method for the product supply in the boxing process, they would not be able to meet the cycle time. In response, we proposed and delivered a ceiling transport rotary system. By allowing hangers to circulate, it became possible to reduce the return time that occurs with the shuttle method. 【Case Overview】 ■Challenges - There are multiple accumulation specifications, but we want to maximize compatibility and keep the introduction costs low. - We want to automatically insert not only eye drops but also dividers, notification cards, package inserts, and light-shielding cases. ■Proposal and Implementation - By switching the supply ON and OFF during setup changes, we achieved production with common equipment. - We designed and manufactured various dedicated equipment for standard cartoners and added them as options. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing cosmetics regarding the semi-automation of their packaging line. The company faced concerns that due to the short and elongated shape of the carton, if formed using a sliding method, the boxes would warp, leading to a high number of defective products. To address this, we proposed and installed an air suction-type lifting device instead of a sliding-type device, thereby reducing the risk of box warping as much as possible. 【Case Overview】 ■Challenges - They wanted to improve productivity by transitioning from a fully manual process to a semi-automated process. - The process involved many steps, such as mold adjustments, during changeovers. ■Proposal and Implementation - By establishing two areas for product input, we addressed the improvement of cycle time. - We proposed and installed a unit that allows for one-touch changeovers, achieving stable operation. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing powdered soup regarding the increase in production capacity of their existing equipment. The company faced challenges due to the low shape of the boxes, which could lead to deformation such as bending if the cardboard forming specification was set to a sliding method with claws. In response, we selected and proposed a box forming method using a vertical suction system with a servo motor. By implementing this in two processes, we were able to meet the customer's production capacity. 【Case Overview】 ■Challenges - The mechanism at the transfer section interfered with the equipment of the previous process when using a floor-based mechanism. - We wanted to prevent the mixing of defective products overall by minimizing the misdelivery of defective products to the subsequent process as much as possible. ■Proposal and Implementation - We proposed a circulation-type intake device at the top, achieving a smooth transfer section. - We installed a defective product discharge device to prevent the misdelivery of defective products to the subsequent process without stopping the line. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer handling pharmaceuticals regarding the automation of a small box packaging line. The company faced the challenge of wanting to improve productivity by enhancing maintainability within a limited space and minimizing production downtime as much as possible. In response, we proposed and installed a specification that allows for the manual movement of the hopper, enabling movement and maintenance even when boxes are set. 【Case Overview】 ■Challenges - To realize a small box line with a consolidated system - To enable box forming from either direction ■Proposed and Implemented Solutions - Achieved a consolidated system by installing an accumulation device during the transport to the packing process - Made it possible to form boxes from either side simply by changing the installation method *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing plastic ampoules regarding the automation of their packaging line. The company faced the challenge of wanting to achieve stable production not only to secure production capacity through automation but also to reduce the NG (non-conformance) rate caused by human error. By proposing and delivering a custom cartoner that achieves a maximum capacity of 165 units per minute, we enabled automation that allows for stable production. 【Case Overview】 ■Challenges - The quality guidelines are high, and they want to keep the NG rate low when sending products to the next process. - They want to prevent issues such as wavering and establish a stable automation line specification. ■Proposal and Implementation - By installing document inspection at each process, we significantly reduced the NG rate in the subsequent processes. - We used slippery guides to correct positioning. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer dealing with automotive parts regarding the automation of their assembly and packaging line. The company faced the challenge of wanting to implement a small box line that could handle a wide variety of supplies and setups in a single piece of equipment. To address this, we divided the parts feeders into two groups and used a dedicated machine for cap installation, achieving upstream automation. Additionally, by installing a switching device in the middle of the transport process, we enabled production on the same line. 【Case Overview】 ■Challenges - There were many specifications for the equipment within the factory, and we wanted to realize equipment that could accommodate these. - The budget was limited, and we aimed to minimize initial costs while achieving automation. ■Proposal and Implementation - Selection and delivery of equipment that met the particularly challenging height restriction of FL +1500mm. - Signal lamps indicating the operational status of the equipment can be checked from any position. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received a request for automation of the packing and packaging line from a customer manufacturing pharmaceuticals. The company faced challenges due to the variety of product and box specifications, as well as the desire to maximize compatibility for products with small lot sizes and different packaging forms. To address this, we implemented a unified line by branching and merging manual processes and automated processes based on the number of product lots. 【Case Overview】 ■Challenges - We want to outsource to a manufacturer that can handle everything from product input to boxing, packaging, and transportation consistently. - We want to implement measures to minimize the risk of production stoppage during work interruptions or malfunctions. ■Proposal and Implementation Details - By designing and manufacturing various equipment in-house, we reduced the customer's workload. - We proposed and installed buffer equipment to minimize production downtime in the event of a malfunction. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing pellet gum regarding the automation of their pellet gum packaging line. The company needed to accumulate and package blister packs of pellet gum at a capacity of 300 sheets per minute in a configuration of 2 rows and 5 layers. To achieve this, we designed a system that distributes the blister packs, which are conveyed at high speed from the PTP machine, to two accumulation devices, each with a capacity of 150 sheets per minute, thereby ensuring stable equipment operation. [Case Overview] ■ Challenges - To extract and accumulate 300 sheets while minimizing defects and reducing the defect rate. - To shorten the time required for changeovers, as the entire production would stop during this process. ■ Proposal and Implementation - Installed a weight checker and discharge section for inspecting defective products to prevent downstream transport of non-conforming items. - Achieved 24-hour production by operating with two machines each. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing batteries regarding the automation of a line for packing shrink-wrapped batteries into boxes. The company wanted to improve productivity through automation, but faced the challenge of limited budget, needing to reduce initial costs to achieve automation. As a solution, we focused solely on weight inspection, excluding the appearance inspection process conducted in the later stages, and implemented a roller-type stamping method to reduce costs. 【Case Overview】 ■Challenges - Desire to minimize the installation layout - Aim to avoid long production stoppages by simplifying the mechanism and shortening recovery time ■Proposal and Implementation - Achieved space-saving by standardizing the product input and part of the cardboard forming process - Reduced the number of parts to enable quick production recovery through simple part replacement in case of trouble *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing contact lens cleaning solution regarding the introduction of a packaging line. The company faced the challenge of improving production efficiency by automating the process to change the orientation of the cleaning solution during the input stage, allowing for both transportation and orientation change in a single process. To address this, we installed a parallel robot in the available space above the conveyor, enabling the orientation to be changed during the process of picking up from the belt conveyor and setting onto the bucket conveyor, thus allowing for transportation and orientation change in one step. 【Case Overview】 ■ Challenges - There are types for one, two, and three bottles, with the one-bottle type having a maximum specification of 105 CPM. - The box forming also requires very high capability, aiming for stable operation while minimizing defects. ■ Proposal and Implementation - The high-capacity one-bottle type is equipped with a dedicated continuous box filling device, while the two-bottle and three-bottle types utilize a top and bottom suction type box forming, achieving a capacity of 105 CPM. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry regarding the automation of the packing and packaging line from a customer who manufactures medical testing reagents. The company had been producing manually until now but faced the challenge of wanting to improve productivity through automation. As a result, human intervention is limited to the work set and the collection process of empty buckets, while automation has been achieved in other processes. 【Case Overview】 ■Challenges - Although it is an automation of a continuous line, the available space is limited. - We want to ensure that on-site workers can easily restore operations in case of misalignment or damage. ■Proposal and Implementation - Developed and delivered a new wrap-around case packer with a width of approximately 600mm. - Manufactured and delivered adjustment jigs for auxiliary units that may require adjustments. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing medical tape regarding the automation of their medical tape packaging and boxing line. The company faced challenges with the unstable operation of existing machines, leading to transport and packaging defects, as well as time-consuming setup changes. To address this, we inherited the specifications for the magazine installation from the existing machines and significantly reduced setup time by changing the specifications for the subsequent processes (such as adjusting both side guides to a single side guide adjustment). [Case Overview] ■ Challenges - Maximum packaging capacity of 20 boxes per minute (20 sheets per box) - Need to accumulate and package medical tape at a capacity of 400 sheets per minute ■ Proposal and Implementation - A specification to quickly extract medical tape from the magazine and count it using a photoelectric sensor - Optimized specifications to avoid double feeding due to static electricity and ensure no accumulation defects *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing coffee regarding the automation of small box packaging on their instant beverage production line. In the existing machines of the company, the dual-purpose design contributed to a significant number of defects in box forming and product insertion. In response, we designed and developed a special cartoner that can handle both standard square boxes and special boxes. This helped avoid forming and insertion defects, improving yield, and also achieved increased productivity through enhanced capacity. 【Case Overview】 ■Challenges - Minimize the defect occurrence rate to improve yield and productivity. - Shorten the changeover time between square boxes and special boxes compared to existing machines to enhance operational efficiency. ■Proposal and Implementation - By using a continuous machine, we avoided forming and insertion defects, achieving improved productivity. - Eliminated the need to change the box forming unit and forming guides during the changeover between square boxes and special boxes. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case of replacing a special box automatic packaging and boxing machine that was delivered to a customer manufacturing trout sushi. In the previous setup, only the packaging and boxing processes were automated, while the supply process was handled manually, presenting a challenge to automate the supply process. Therefore, we proposed a system where an arm controlled by a robot cylinder picks up three workpieces from the conveyor after the banding process and transports them to the supply conveyor of the packaging and boxing machine. After implementation, adjustments such as synchronization were made to achieve stable operation. 【Case Overview】 ■Challenges - The allowable downtime for operation is overnight from evening to the next morning, during which the removal and installation of the equipment must be completed. ■Proposal and Implementation Details - By assembling units that can be pre-assembled before delivery, we shortened the work time. - To ensure that adjustment work does not take much time on-site, thorough adjustments were made before shipment. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received an inquiry from a customer manufacturing liquid foods regarding the automation of their product packaging line. The company faced a challenge where using a robot that fits within the layout could not meet the required takt time of 60 boxes per minute. As a solution, we proposed and implemented an overhead circulating transport system that integrated conveying and product insertion into a single piece of equipment, successfully fitting it into an effective layout. [Case Overview] ■ Challenges - During insertion into boxes, collisions occurred with the conveyor at the bottom of the boxes, leading to workpiece damage. - Misalignment during box assembly caused assembly defects, and interference between the box sides and products during insertion caused the products to float. ■ Proposal and Implementation - Changed the material of the rollers to rubber rollers to absorb impact during insertion, preventing damage. - Installed correction guides on the conveying conveyor for the bottom flap assembly and the insertion points on the top surface to ensure proper positioning. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received a request for an automatic packaging and boxing line from a customer manufacturing eye drops. The company faced the challenge of reducing outsourcing management workload by entrusting the entire process from product input to packaging, boxing, and palletizing to a manufacturer capable of handling it all. To address this, we reduced the customer's management workload by constructing the line with our company as the point of contact while utilizing some equipment from other companies. 【Case Overview】 ■ Challenges - The introduction of a new line is required, but factory expansion is not possible. - Maximize automation of setup changes to improve productivity. ■ Proposal and Implementation - Constructed the line to be delivered without factory expansion. - Managed all processes with a single main control panel. *For more details, please refer to the related links or feel free to contact us.

Nihon Jidou Seiki has contributed to improving productivity in medical and pharmaceutical factories by introducing automated packaging lines for small box packaging and boxing using custom cartoners and casers for customers in the medical and pharmaceutical industries. In this case study collection, we present our problem-solving and implementation examples for medical and pharmaceutical factories. We have also included drawings of the implemented boxing packaging lines, making this a very informative volume, so please take a look. [Featured Cases] ■ Diabetes test reagent boxing packaging line ■ Pharmaceutical boxing packaging line ■ Medical bundled rubber boxing packaging line ■ Eye drop boxing packaging line for 1 to 50 bottles ■ Contact lens cleaning solution boxing *For more details, please download the PDF or feel free to contact us.

In this document, we introduce case studies of problem-solving using horizontal cartoners. We provide a detailed explanation of the proposals we made and the drawings and configurations of the lines we implemented in response to various challenges associated with the automation of packing and packaging lines. If you are looking for a partner to automate small box packaging and packing lines in food factories, please take a look. 【Featured Case Studies (Partial)】 ■ Diabetes test reagent packing and packaging line ■ Fish sausage small box packaging and packing line ■ Eye drop packaging line for 1 to 50 bottles ■ Eye drop packaging line for 1 to 10 bottles ■ Powder soup packing line ■ Small box packaging line for pharmaceuticals ■ Medical rubber products packing and packaging line *For more details, please download the PDF or feel free to contact us.

In this document, we introduce case studies of problem-solving using vertical cartoners. We begin with examples of automation challenges related to product and individual packaging lines from customers manufacturing liquid foods, and we provide a detailed explanation of the proposals our company made regarding issues associated with semi-automating the line. If you are looking for a partner for the automation of small box packaging and boxing lines in food factories, please take a look. [Featured Case Studies] ■ Individual packaging line for liquid food (PET bottles) ■ Small box packaging line for filter components ■ Boxing line for makeup remover face wash *For more details, please download the PDF or feel free to contact us.

This document is a guidebook for food manufacturers that includes case studies and implementation examples from Japan Automatic Machine Co., Ltd. It contains not only proposals for addressing challenges but also drawings of the implemented packaging lines, making it a highly informative resource. In food manufacturing lines, the small box packaging and boxing processes require a significant amount of manual labor. To achieve labor savings and improve productivity, the automation of these processes is essential. Automation can enhance productivity while also improving quality by minimizing human intervention. Please feel free to download and read it. [Included Examples] - Fish sausage small box packaging and boxing line - Trout sushi automatic packaging and boxing equipment for special boxes - Drip coffee boxing line - Packaging and boxing line for blister packs of gum - Powder soup boxing line *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case in which we received an inquiry regarding packaging and boxing lines from a customer who manufactures eye drops. Initially, the company requested automation for packaging and boxing lines for only 10-bottle and 50-bottle packs, but they faced the challenge of improving productivity by also automating the packaging and boxing for 1-bottle and 5-bottle packs. To address this, we constructed two lines: A/ a combined line for 1-bottle and 5-bottle packs, and B/ a combined line for 10-bottle and 50-bottle packs. Both lines are designed to be interchangeable up to the accumulation process, after which they are laid out to branch off. 【Case Overview】 ■Challenges - There are four types of boxes for 1-bottle, 5-bottle, 10-bottle, and 50-bottle packs, but the goal is to maximize compatibility while keeping the introduction costs low. ■Proposal and Implementation - In addition to allowing compatibility up to the accumulation process, we have also designed the cardboard case and labeler used for box printing to be interchangeable, thereby reducing the introduction costs. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case in which we received an inquiry from a customer manufacturing sausages regarding the introduction of a new packing and packaging line. In this company, sausages are packaged in sets of four, and it is necessary to box them together. However, due to the characteristics of the sausages, aligning and accumulating them is difficult. They requested a solution to this challenge to achieve labor savings. We proposed a system where sausages are manually fed onto a conveyor at arbitrary timings, transported to a horizontal conveyor, accumulated on the horizontal conveyor, and then collected into sets of four using a star wheel, thereby achieving stable operation. 【Case Overview】 ■Challenges - There were limitations on the effective space available for constructing an automated line in the area where the existing line was installed. By installing a new line in that space, we aimed to improve space productivity. ■Proposal and Implementation Details - Since it was necessary to construct a new line in the existing line's installation space, we designed the supply line to the cartoner in an L-shape to fit within the effective space. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where we received inquiries about packaging and boxing lines from a customer manufacturing medical testing supplies (four-sided seals). The company faces the challenge of improving productivity by introducing a boxing and packaging line that can increase yield without defects, despite the difficulty of inserting products and accompanying documents into small boxes that are only 11mm high. During tests conducted by other companies, the thinness of the boxes affected the insertion of products, leading to rejections, which was a major concern for the customer. However, by optimizing the specifications for box insertion, banding, and accumulation and transportation, we have achieved stable boxing. [Case Overview] ■ Challenges - The box size will change, but by adopting a dual-purpose specification, we can keep the introduction costs down. - Build a line that can reliably discharge defective products, ensuring brand value. ■ Proposal and Implementation - Packaging and boxing that minimizes defects to the greatest extent possible has been made possible. - Inspection machines have been installed at each stage to address issues such as weight checks and box type inspections using barcodes. *For more details, please refer to the related links or feel free to contact us.