東洋アルミニウム List of Products and Services

"About brazing" - Brazing is one of the methods for joining metals. - It uses a filler material with a lower melting point than the base metal, allowing the filler to be melted and joined without melting the base metal. - In the case of aluminum, due to its lightweight and high thermal conductivity, it is widely used in many components in fields such as aerospace and automotive, including heat exchangers and heat sinks. As professionals in aluminum, we provide materials suitable for aluminum brazing. We are currently publishing a series of columns on brazing that you can read casually! Enjoy it as a companion during your coffee break♪

• aluminum

By using it for outdoor installations or solar carports, it can capture light from the back side as well, which is expected to increase power generation.

• Solar power generator

If lightweight solar modules are not required, we suggest this option for ground-mounted systems, solar carports, or when the roof has sufficient load-bearing capacity.

• Solar power generator

Silver, which is widely used in pendants, necklaces, and decorative items, has also been used for high-end tableware and spoons for a long time. Did you know that this "silver" is also extensively used in the field of electronic components? Silver is known for its excellent conductivity and is used in large quantities as a conductive filler in electronic components and as a material for solar power generation. The price of silver continues to rise, and the components that use silver are also experiencing soaring prices, leading to a strong demand for cost reduction. Our conductive silver plating filler, "TecFiller TFM Series," uses inexpensive materials such as copper and silica powder as the core material and achieves significant cost reduction by "plating silver only on the surface," ensuring conductivity while reducing the amount of silver used. The "TecFiller TFM Series" not only contributes to achieving the SDGs but also "helps our customers reduce costs."

• Electron tube
• Circuit board design and manufacturing

This is a high-performance pigment made from high-quality stainless steel (SUS316L) that has been flaked, offering excellent toughness and chemical resistance. By adding it to paints, it protects the painted surfaces from corrosion and prevents aging deterioration. Additionally, its superior durability and wear resistance can reduce the frequency and number of repainting. Furthermore, the deep color unique to stainless steel flakes has also been well-received for decorative applications. 【Features】 - Weather resistance - Saltwater resistance - Chemical resistance - Rust prevention - Wear resistance 【Search Keywords】 #RustPreventiveCoating #StainlessSteelPaint #StainlessSteelCoating #MaintenanceFree #HeavyMetallicFeel

• stainless

TOYAL TecFiller is a unique functional filler that can impart properties such as conductivity, thermal conductivity, and insulation. Among them, the TFZ series is a ceramic powder that exhibits high thermal conductivity while having insulating properties, with thermal conductivity characteristics that are among the highest levels in ceramics. 【Features】 ○ Thorough Quality Control We produce high-purity aluminum nitride powder through thorough quality control via consistent production from aluminum raw materials and impurity control at the raw material level. ○ Diverse Particle Size and Shape Control We have a wide particle size distribution of single particles ranging from 1 to 100 µm, which can be adjusted. ○ Water Resistance Treatment By applying appropriate surface treatments according to the application, it is possible to impart water resistance. 【Search Keywords】 #Heat Dissipation Sheet #Heat Dissipation Material #Ceramic Filler

• Non-ferrous metals

This is a conductive silver-plated filler with a silver plating applied to the surface of various core materials. Due to the low silver content, it is less prone to migration and also contributes to cost reduction. 【Features】 - Less prone to migration - Cost reduction 【Search Keywords】 #PowderCoating #SurfaceTreatmentTechnology #MultilayerCoating #HighPerformanceCoating #Plating #PowderPlating #MultilayerPlating #HighPerformancePlating

• Non-ferrous metals

We provide products with characteristics tailored to their intended uses by applying various surface treatments to aluminum paste. ■ Silica Coating - Gas Suppression… By applying a silica treatment to the surface of aluminum flakes, we prevent the reaction of aluminum flakes with water, which generates hydrogen gas. - Environmental Consideration… The silica treatment is compatible with water-based paints that have low organic solvent content. ■ Resin Coating - Chemical Resistance… Coating the surface of aluminum flakes with acrylic resin prevents reactions with acids and alkalis. - Adhesion… When untreated aluminum paste is used in plastic coatings or gravure printing, the paint film may peel off. However, by coating each aluminum flake with resin, we can improve adhesion to the target object. - Leak Resistance… During electrostatic painting, a high concentration of aluminum paste can cause current leakage, but the resin coating ensures insulation and prevents this. ■ Hybrid Technology These surface treatments can be combined. <Examples> - Silica Coating + Resin Coating - Silica Coating + Metal Coating + Silica Coating *For more details, please refer to the PDF document or feel free to contact us.

• aluminum

Brazing is one of the methods for joining metals. It involves using a filler material with a lower melting point than the base metal, allowing the filler to melt and join the base materials without melting them. Our filler material is a paste-type brazing material that is easy to apply to targeted areas. This allows for the application of the necessary amount of filler material to the required locations, preventing the base metal from melting, which enables complex joint shapes and simultaneous joining at multiple locations. Additionally, since the base metal does not melt, a clean appearance can be achieved. 【Features】 - Easy to apply paste-type filler material that allows for the application of only the necessary amount, preventing the base metal from melting. - Capable of joining complex shapes and multiple locations simultaneously. - Achieves a clean appearance. *We also offer brazing contract testing services. For more details, please refer to the PDF document or feel free to contact us. *Brazing column currently being serialized! https://pr.mono.ipros.com/toyal/product/detail/2001526726/

• Heat exchanger

This is a conductive paste (aluminum paste, aluminum ink) using aluminum powder. It can be printed or coated on various substrates where aluminum adhesion has been difficult until now! By firing, an aluminum layer can be formed, exhibiting excellent conductivity and heat dissipation. Recommended firing temperature: 550°C to 610°C [Features] ◆ Adheres to ceramics, glass, metals, MMD/CMC, and everything else. (Examples: alumina, aluminum nitride, barium titanate, etc.) ◆ Easily applicable by screen printing, dip coating, etc. ◆ Can be fired in the atmosphere. ◆ Lead-free and silver-free. It is friendly to both the human body and cost. [Search Keywords] #ExternalElectrode #AtmosphericEnvironment #ScreenPrinting #DipCoating #ConductiveAluminumPaste #FormationOfAluminumLayerOnCeramics #FormationOfAluminumLayerOnCeramics #Firing #Sintering #WithCeramics #WithMetals #WithMMC #WithCMC #WithGlass #AluminumInk

• Non-ferrous metals

The "PS-HB series," an aluminum metallic pigment for powder coatings, offers superior color tone compared to the conventional PCF series, as well as excellent chemical resistance and weather resistance. We provide two types: "PS-HB13S," which has a fine particle feel, and "PS-HB19S," which has a slightly more pronounced particle feel.

• aluminum
• Non-ferrous metals

"UTF" is a smooth, flake-like ultra-thin aluminum pigment. Due to its low tendency to break, it can exhibit high brightness colors. Additionally, the ultra-thin flakes provide a metallic luster without a gritty texture. It can be offered at a more reasonable price compared to conventional vapor-deposited aluminum, which is generally considered to be costly. 【Features】 ■ Metallic luster without a gritty texture ■ High brightness colors ■ Cost reduction possible by substituting for vapor deposition *For more details, please refer to the external link page or feel free to contact us.

• paint

Meta Shine is an effect pigment that coats glass with silver. By coating glass flakes with silver on a smooth surface, it achieves a very strong luster. Furthermore, applying a silica treatment on top enhances its weather resistance. 【Features】 ○ Strong brightness with a shining effect ○ Excellent weather resistance Please feel free to contact us for more details.

• Glass

This is a heat-insulating aluminum pigment (flake type) that utilizes the high electromagnetic wave reflection of metallic aluminum. It effectively reflects in the near-infrared region, suppressing temperature increases in buildings and enclosures due to its heat insulation effect. It is effective for energy conservation and environmental improvement! 【Features】 - High reflectivity… High reflection across a wide wavelength range. It reflects most of the light and thermal energy. - Low thermal absorption… Efficiently dissipates heat, preventing heat from accumulating on the surface. - High hiding power… Strong ability to cover the substrate, allowing effectiveness even with a small amount. - Wide range of applications… Usable in a variety of applications such as paints, printing, and compounding.

• Non-ferrous metals

It is characterized by high fluidity and molding density. Depending on your application, we can adjust the particle size, and we can also blend various metals such as scandium, zirconium, titanium, silicon, nickel, copper, iron, and zinc based on aluminum. We propose custom-made solutions through collaboration among our customers, 3D printer manufacturers, and our company. Please feel free to consult us. 【Search Keywords】 #Spheralloy #SPHERALLOY #3DPrinting #3DPrinter #3DPrint #Metal3DPrinter #Microstructure3DPrinter

• 3D Printer

The TOYAL TecFiller series is a unique functional filler that can impart properties such as conductivity, thermal conductivity, and insulation. Among them, the TFH series is an aluminum filler for heat dissipation. The TFH series consists of spherical powder with controlled particle size distribution, making it suitable for thermal control materials for electronic components, such as heat dissipation sheets and thermal grease.

• Wafer

This is an aluminum pigment with an aluminum flake surface uniformly coated with colored pigments. It enables highly saturated and decorative metallic embellishments compared to simply mixing aluminum paste with colored pigments.

• Non-ferrous metals

Chromashine is a metallic interference color pigment that allows you to enjoy changes in interference colors similar to soap bubbles and seashells. It can be dispersed in a binder, making it suitable for various applications such as paints, pigments, printing inks, and plastic molding.

• Non-ferrous metals

"Toyaru Night" is a sintering-grade aluminum nitride powder that combines high thermal conductivity and insulation properties. It is a unique material with high thermal conductivity and insulation, primarily used in electronic devices and semiconductor manufacturing equipment. Due to its ultra-high purity, it is characterized by high thermal conductivity after sintering. Additionally, it is possible to adjust the particle size distribution during the grinding process, which allows for a higher density of the molded body, resulting in a smaller shrinkage rate and increased strength of the sintered body. [Features] ■ Achieves ultra-high purity by minimizing impurities ■ Ability to adjust particle size distribution during the grinding process ■ Thorough quality control through consistent production from aluminum raw material procurement *For more details, please refer to the PDF document or feel free to contact us. [Search Keywords] #HighPurityAluminumNitridePowder #Hydrolysis #Substrate #ThermalConductivity #ThermalExpansion

• Other semiconductors

This is a vacuum-deposited aluminum pigment that achieves a mirror-like effect by smoothly grinding a very thin aluminum film. It can produce a metallic luster in coatings and printing. Do you have any of these concerns? "I want to achieve a metallic luster on materials or areas where plating is not possible." "I want to reduce environmental impact by stopping plating." Since partial decoration is possible with coatings, we can accommodate detailed needs. Unlike plating, it does not generate toxic components, making it environmentally friendly. Coatings can be reapplied, making them suitable for repair purposes as well. We also offer a water-based type of EMERALSHINE, which has a silica treatment on the surface for use in water-based coatings and inks. 【Features】 ○ Achieves a mirror-like finish ○ Environmentally friendly as it does not use plating ○ Suitable for coatings and printing applications For more details, please contact us or download the catalog.

• paint

- Brazing is one of the methods for joining metals. - It is a method that uses a "brazing filler" with a lower melting point than the base metal, allowing for the joining of materials by melting only the filler without melting the base metal. - In the case of aluminum, due to its light weight and high thermal conductivity, it is widely used in many components in fields such as aerospace and automotive, including heat exchangers and heat sinks. As professionals in aluminum, we will support the development of your new products. *Currently serializing a column on brazing! https://pr.mono.ipros.com/toyal/product/detail/2001526726/

• Temperature and Humidity Control

Aluminum foil is expanding its role in the field of electronics, including lithium-ion batteries, lithium-ion capacitors, aluminum electrolytic capacitors, and organic EL, in line with advancements and developments in the industry. Toyo Aluminum has developed and provided groundbreaking aluminum foil materials that enable further leaps in the electronics field, not just supplying materials. With our unique technology that cannot be replicated by others, we have contributed to the development of this field for many years. Please take a moment to read this.

• Capacitor

Typically, the surface of aluminum foil retains rolling oil (mineral oil) used as a lubricant during the rolling process. This is removed during the heat treatment and annealing process when the aluminum foil is softened. On the other hand, if the conditions are not set properly, various issues may arise. This document will introduce the phenomena and causes of the issues that occur in this process.

• Non-ferrous metals

[Technical Document] The coating technology for active materials on current collector aluminum foil is a technical document related to the coating technology of active materials, which is essential for the rapidly growing markets of lithium-ion batteries and EDLCs. Toyo Aluminum not only manufactures aluminum foil but also possesses various processing technologies, including coating on aluminum foil. This document will introduce the coating technologies used in die coaters and comma coaters.

• Non-ferrous metals

NBCR soft aluminum foil is a developed alloy aluminum foil used for deep and sharp molded products that could not be achieved with conventional packaging grade aluminum foil. This document provides technical information regarding the high moldability and laminate suitability of NBCR soft aluminum foil.

• Non-ferrous metals

Toyal Carbon is a material that adheres carbon particles to aluminum foil without a binder, leveraging its characteristic of achieving extremely low resistance values. It has been used as the cathode in functional solid capacitors. To expand its applications, we will report on the electrical characteristics when used as a collector in EDLCs (Electric Double Layer Capacitors).

• Non-ferrous metals

- Improved high-smooth aluminum foil "LUXAL" that pursues UV reflection characteristics - Excellent reflection properties in the UV range - Reflection rate of over 80% particularly in the UV-C range - Developed through our "aluminum foil material design technology" and "aluminum foil surface control technology" - Aluminum monolayer structure (no anodized layer or enhanced reflection coating layer) - We can also propose waterproof coating, protective film processing, adhesive processing, and lamination with other substrates.

• Non-ferrous metals

Sepanium is a release agent used in processes such as printed lamination, treated with a special release coating on the surface of aluminum foil. Since aluminum foil is the base material, it has excellent gas barrier properties and prevents contamination of mirror plates used in the lamination process. Additionally, it generates little static electricity, which is effective in preventing foreign matter contamination.

• Non-ferrous metals

Toyo Aluminum has been engaged in the development of high-performance packaging and packaging products primarily in the food and pharmaceutical packaging sectors. Recent developments include pharmaceutical packaging materials with child-resistant features and food packaging materials that prevent yogurt and cream from sticking, which increasingly meet the needs of end consumers. Additionally, the super water-repellent and super oil-repellent technologies can be applied not only in the food sector but also in building materials and industrial materials, and Toyo Aluminum's Only One technology is expected to contribute even more to industries and society in the future. Please take a moment to read it.

• Composite Materials

Although aluminum foil itself does not have release properties, special rolling techniques and Oriental Aluminum's unique coating technology can add release and adhesion prevention functions. It is used in various fields, including the manufacturing processes of printed circuit boards and other electronic components, as well as in preventing adhesion in food and special resins. By using aluminum foil as the base material, it offers excellent heat resistance, strength, and dimensional stability. It can be customized to various sizes according to customer requests, so please feel free to contact us.

• aluminum

Aluminum foil is produced by "rolling" a coil of aluminum sheet, known as foil stock, multiple times. In addition, it goes through processes such as "separation," "annealing," "slitting," and "inspection" before being shipped. We have created simple and easy-to-understand materials that can be understood even by those who have never handled aluminum foil.

• aluminum

Hairline aluminum foil can be used as a design material on its own, but it is also possible to combine it with coloring or films. ■ Proposal Examples 【Laminating with Colored Film】 Application: Home Appliances, Building Materials By combining hairline aluminum foil with colored film, you can create a luxurious design that adds vibrancy and individuality to products for home appliances and building materials. 【New Possibilities】 Application: Automotive Interior Using hairline aluminum foil in automotive interiors can achieve a high-quality atmosphere and sophisticated design. By applying it to dashboards and door panels, you can showcase the high quality. In this way, hairline aluminum foil is adaptable to various applications and contributes to enhancing design quality. Please try various applications according to your needs and product characteristics. #Hairline #HR #Lightweight #Stainless #SUS #Alternative #AL #Interior #Design #Product ★ For design quality, we also recommend Chromashine!!

• aluminum

Materials with characteristics such as "non-stick," "non-adhesive," "easy to peel," and "peels off cleanly" are in demand across various industrial sectors. At Toyo Aluminum, we have developed aluminum foil with such properties. From hygienic materials used in the food sector to those requiring heat resistance and strength for industrial and chemical applications, we will introduce them in a collection of case studies. We invite you to take a look.

• aluminum

Eco Life Stick is a revolutionary packaging material that achieves excellent release properties with its contents. The level of release can be controlled, and it also maintains food hygiene. It has aluminum crease retention and can accommodate high-speed filling. As aluminum packaging for baked goods, it prevents the contents from sticking to the aluminum foil, contributing to increased edible volume and improved aesthetics.

• aluminum

Release agents are frequently used in electronic components and in the production of resin and film coatings. In particular, heat resistance is required when producing and releasing thermosetting resins and thermoplastic resins. The melting point of aluminum is over 600°C, which provides high heat resistance, making it ideal for applications involving the production and release of thermosetting and thermoplastic resins. In this field, Toyo Aluminum offers development aluminum foils for release agents, including Sepanium, LUXAL, and Ranafoil. Please take a look at our catalog.

• aluminum

This is a release material that has a release film applied to an aluminum foil, which is currently used as a release material in the printed circuit board lamination process! It is available in both roll and sheet formats.

• aluminum

LUXAL is an aluminum foil that boasts exceptional surface smoothness, with an ultra-high smoothness of Ra: 10nm or less. By using it as a carrier material during film formation, its smooth surface can be transferred onto the film. Additionally, due to its smoothness, it also has good release properties with the film. Furthermore, LUXAL is available in coil form and, being an aluminum-based material, it also features heat resistance.

• aluminum

Aluminum is used as a versatile material in various applications and industries, taking advantage of its excellent properties such as being "light," "strong," "highly resistant to corrosion," "easy to process," "good at conducting electricity," and "reflective of light and heat."

• aluminum

"Miral" is a high-design aluminum sheet that is based on high-smoothness aluminum foil "LUXAL," which has been anodized and colored. It possesses high hardness and excellent scratch resistance comparable to or exceeding that of stainless steel, as well as a mirror-like reflectivity, high bendability that could not be achieved with conventional anodizing technology, and high corrosion resistance. It can be used for a variety of applications, including decorative panels, design components for home appliances and automobiles, and building materials.

• aluminum

We have successfully developed 'LUXAL-Type IR,' an improved version of the ultra-smooth aluminum foil 'LUXAL,' boasting over 90% infrared reflection. LUXAL-Type IR not only has a high reflectivity in the infrared range but also features minimal reduction in reflectivity over time compared to vapor-deposited materials. Additionally, LUXAL-Type IR can be coated to provide water resistance without compromising its reflective performance, and it can also be processed for adhesion or laminated, allowing for applications that were not feasible with conventional reflectors to be considered.

• aluminum

【Features】 - Super hydrophobic cup that repels bodily fluids! It is possible to collect semen and other fluids that could not be collected with conventional methods at a high yield! - The high yield of samples also improves testing accuracy!!

• Other polymer materials

A chemical treatment is applied to the surface of aluminum foil to remove oil, resulting in a foil product. 'Ranafoil' is an aluminum foil that has been roughened with acid on its surface. (1) In applications such as paint coating and lamination with films, it provides improved wettability and adhesion due to surface roughness. (2) It enhances adhesion with active materials such as LIB and EDLC, resulting in reduced resistance. 【Features】 ■ A TYPE: Chemically cleaned foil ■ E TYPE: Chemically roughened foil

• Secondary Cells/Batteries

<Features> ○ Molding containers made of resin with super water-repellent and oil-repellent properties Water-repellent container (TOYAL LOTUS) Water-repellent and oil-repellent container (TOYAL ULTRA LOTUS) ○ High recovery rates for contents that could not be fully collected previously Applicable in food, industrial, and pharmaceutical fields depending on the idea ○ Packaging materials designed with safety and hygiene in mind (Compliant with Ministry of Health, Labour and Welfare Notification No. 370, oral toxicity tests on mice, etc.) ○ Super water-repellent and oil-repellent processing possible for various resin materials (consultation required)

• Other polymer materials

- Flexible and highly customizable design cuts are possible - Wide-width processing in roll-to-roll format (up to 1050 mm) - Maintains barrier properties by not cutting the aluminum foil - Marking of variable information such as numbering and dates - Supports small lot production (no mold manufacturing required)

• others

"Toyaru Night" is an aluminum nitride powder that combines high thermal conductivity and insulation properties. It is a unique material with high thermal conductivity and insulation, primarily used in electronic devices and semiconductor manufacturing equipment. Additionally, it is possible to adjust the particle size distribution during the grinding process, and due to its high density in the molded body, the shrinkage rate is reduced, resulting in higher strength of the sintered body. [Features] ■ Achieves ultra-high purity by minimizing impurities in the raw material AIN process ■ Ability to adjust particle size distribution during the grinding process ■ Thorough quality control through consistent production from aluminum raw materials *For more details, please refer to the PDF materials or feel free to contact us.

• aluminum