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TOYAL TecFiller is a unique functional filler that can impart properties such as conductivity, thermal conductivity, and insulation. Among them, the THZ series is a ceramic powder that exhibits high thermal conductivity while having insulating properties, with thermal conductivity characteristics that are among the highest levels in ceramics. Our manufacturing process allows us to provide aluminum nitride powder in a wide particle size range of 1 to 100 μm as single particles. It has been adopted not only as a filler for heat dissipation materials, which is its main application, but also for applications such as flooring powder and composite materials, meeting various needs. 【Features】 〇 Highest level of thermal conductivity among ceramics 〇 Excellent insulation properties as fine ceramics of AlN 〇 Capable of producing powders with high fillability due to a unique manufacturing method
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Aluminum is a lightweight material with very high thermal conductivity. We offer aluminum alloy powder for 3D printers that has high sphericity and excellent fluidity. Pure aluminum is soft and not very strong, but its strength can be increased by alloying. We have successfully achieved a balance of high thermal conductivity and strength by adding 1.2% iron as a unique development alloy. Additionally, despite the addition of iron, it also possesses high corrosion resistance.
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We provide a comprehensive product catalog from our foil business division, which introduces not only aluminum foil but also packaging materials for food and pharmaceuticals that utilize aluminum's properties, as well as electronic components and design materials. Since the establishment of our aluminum foil manufacturing company in 1931, we have developed various products that contribute to society, industry, and daily life. By consolidating the advanced technologies cultivated in this process, we create unique, high-value-added products that cannot be imitated by other companies, which is the strength of Toyo Aluminum. We invite you to read it.
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Our aluminum foil has excellent surface gloss, few pinholes, and features suitable for multi-color printing, making it widely used in packaging for food, pharmaceuticals, tobacco, as well as for decorative and everyday items.
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- High smooth surface with a surface roughness of 10nm or less - Excellent reflective properties in the ultraviolet to visible to infrared range - Mirror-like design - Developed through our "aluminum foil material design technology" and "aluminum foil surface control technology" - Achieves a smooth surface solely through the manufacturing method of aluminum foil known as "rolling" - Aluminum monolayer structure (without anodized layer or enhanced reflective coating layer)
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"Toyaru Lotus" reproduces the surface structure of lotus leaves on various substrates (such as resin films) using our unique advanced technology. It is a functional material that provides superhydrophobic properties. 【Features】 ■ Through biomimetics, it replicates the physical microstructure and chemical properties of the lotus leaf surface on the substrate surface. This has achieved unprecedented superhydrophobicity. ■ It complies with the leaching test of the Ministry of Health, Labor and Welfare Notification No. 370 for domestic food hygiene testing. *For more details, please refer to the catalog, and feel free to contact us.
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"Toyaru Ultra Lotus" reproduces the surface structure of lotus leaves on various substrates (such as resin films) using our unique advanced technology. It is a groundbreaking functional material that repels both water and oil. 【Features】 ■ Through biomimetics, it replicates the physical microstructure and chemical properties of the lotus leaf surface on the substrate. It achieves unprecedented superhydrophobic and superoleophobic properties. ■ It complies with the leaching test of the Ministry of Health, Labour and Welfare Notification No. 370 for domestic food hygiene testing. *For more details, please refer to the catalog or feel free to contact us.
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- High resistance to weak acids, salt, and moisture (chemical resistance, electrolyte resistance) - High mechanical strength in both hard and soft forms - Developed using our "aluminum foil material design technology" - Achieved high corrosion resistance through optimization of alloy composition alone - Aluminum monolayer structure (without anodized layer or corrosion-resistant coating layer)
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The "Release Coating Base Material" achieves excellent release properties with contents and is a product that is safe for food hygiene. It does not stick to high-viscosity foods such as rice cakes. It can also be utilized for separation purposes within the manufacturing process. 【Features】 ■ Food hygiene-safe packaging material ■ Achieves excellent release properties with contents ■ Capable of high-speed packaging due to the crease retention of aluminum foil ■ Unique processing methods allow for thin and lightweight packaging design *For more details, please refer to the catalog or feel free to contact us.
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The abbreviation "Child Resistant Senior Friendly" refers to packaging that has features to prevent accidental ingestion by children while being user-friendly for the elderly. In Europe and the United States, regulations have been established to prevent accidental ingestion of children's medications, and in recent years, the importance of this has been pointed out by Japan's Ministry of Health, Labour and Welfare. Toyo Aluminum is one of the few manufacturers in Japan that produces and sells aluminum foil for CRSF PTP. 【Features】 We offer three lineups tailored to different applications. (1) Peel-off type BLISS-P: Instead of pushing out conventional tablets (push-through), this method involves peeling off the aluminum foil to retrieve the tablet. (2) Peel & Push type Child-ProofTM: This method involves peeling back the aluminum foil before pushing out the tablet. (3) Hard Push type PUSH-GUARD: This push-through method requires significant force to push out the tablet. *For more details, please refer to the catalog or feel free to contact us.
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PTP (Press Through Package) is a packaging form that has been widely used in the distribution of pharmaceuticals such as tablets and capsules since the 1960s, known for its protective, identifiable, convenient, and cost-effective features, and nothing has surpassed it to date. In recent years, there has been a growing demand for improved safety and diverse designs, and it continues to evolve with the times. Among these, Toyo Aluminum boasts a top-level share in the domestic market for PTP aluminum foil sales. 【Features】 ■ Multi-color printing is possible with double-sided registration. ■ Products compatible with infrared inspection machines and requests for melamine-free specifications can also be accommodated. ■ The lineup includes "READ-MAX," which allows barcode reading without a white coloring layer. ■ Low-temperature sealability and the ability to reduce cracks during packaging sealing and wear of cutting blades are also possible. ■ Functions such as child resistance, counterfeiting prevention, and medication support can also be incorporated. *For more details, please refer to the catalog, and feel free to contact us.
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"TOYAL POD" is a product that uses on-demand printing without the need for plate making. It eliminates the costs associated with gravure printing plates, allowing for the provision of only the necessary quantities. Additionally, the print quality is on par with gravure printed products. On-demand printing on aluminum foil for PTP, which has been considered difficult until now, is also possible. We are open to discussing sample provision in sheet format, so please feel free to contact us. 【Features】 ■ Capable of small lot production ■ Flexible design options ■ No inventory required ■ No plate making needed (zero lead time and cost for plate making) ■ Hybrid with gravure printed products ■ Colors are expressed by digitally combining CMYK four colors ■ Orders can be accepted from 100 meters *For more details, please refer to the catalog, and feel free to contact us.
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"Alpress" is a container film material for pharmaceutical packaging made from a composite material of aluminum foil. Due to the inclusion of aluminum foil, it excels in barrier properties against oxygen and moisture, as well as light shielding, compared to transparent films such as PVC and PP, allowing for the omission of pillow packaging. When combined with active films, it can provide moisture absorption and regulation, oxygen absorption, and non-adhesion properties. Our company has achieved deep drawing molding with unique technology, contributing to improved distinguishability through flexible design and miniaturization of sheets. *Samples are available, so please contact us.* 【Features】 ■ Composite material of plastic film and aluminum foil ■ Superior barrier and light shielding properties compared to transparent films ■ High moldability achieved through our unique technology ■ Ability to accommodate diverse designs due to established molding technology *For more details, please refer to the catalog or feel free to contact us.*
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"AL-Glass" is an aluminum lid material specifically developed for glass bottles, utilizing our long-established glass bottle sealing technology. It can be sealed directly onto glass bottles without primer treatment. It has a proven track record for food lids and offers various sealing methods (heat sealing, high-frequency sealing). 【Features】 ■ Stable sealing performance with easy peel capability ■ Compatible with heat sealing and high-frequency sealing ■ Complies with the leaching test of the Ministry of Health, Labour and Welfare Notification No. 370 for domestic food hygiene testing *For more details, please refer to the catalog or feel free to contact us.
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"Pittarido" is a film material that can reseal a lid once it has been opened. Since it can be resealed, you can store or transport the remaining contents after opening. *We can provide samples tailored to the material of the container (PE, PP, PET) and your requests, so please contact us. 【Features】 ■ The removed lid can be resealed repeatedly ■ Moderate initial opening strength ■ Compatible with various container materials (PE, PP, PET*) *Some materials may not be compatible. *For more details, please refer to the catalog or feel free to contact us.
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"Toyaru Protect" is a packaging material that minimizes the adsorption of active ingredients and other contents. Compared to polyethylene, which is commonly used in the sealant layer of packaging materials, it has overwhelmingly low adsorption, excellent chemical resistance, fragrance retention, and moisture barrier properties. It is also expected to extend the shelf life. We currently offer four types, so we can propose the most suitable option based on the contents you are considering. We also have peel-open options available. 【Features】 ■ Utilizes special materials to achieve excellent low adsorption ■ High chemical resistance, fragrance retention, and moisture barrier properties ■ Easy peel design is also possible ■ Expected to serve as an alternative to PAN film *For more details, please refer to the catalog or feel free to contact us.
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"Powder Laminated Foil" is a porous material made possible by the technology developed by Toyo Aluminum K.K., a manufacturer of aluminum foil and aluminum powder. The sintering process ensures that the powder does not peel off from the foil, and the surface area can be controlled by the powder particle size and the thickness of the layers. The porosity can also be adjusted according to the application. 【Features】 ■ Composite material of aluminum foil and aluminum powder ■ Can be produced in roll form ■ High mechanical strength ■ Surface area can be freely controlled ■ By selecting the coating method, it is possible to create layered sections with striped or decorative shapes *For more details, please refer to the catalog, and feel free to contact us.
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Chemical treatment is applied to the surface of aluminum foil to achieve oil-free foil. 'Ranafoil' is an aluminum foil that has been surface-roughened with acid. (1) In applications such as paint coating and lamination with films, it improves wettability and enhances adhesion due to surface roughness. (2) It improves adhesion with active materials such as LIB and EDLC, resulting in reduced resistance. 【Features】 ■TYPE-A: Foil that has been chemically cleaned ■TYPE-E: Foil that has been chemically roughened ■TYPE-CB: Foil that has been coated on the surface *For more details, please refer to the catalog or feel free to contact us.
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In the "High Design Aluminum Foil Series," we have maximized the aesthetic potential of aluminum through the application of roll polishing and rolling technologies, expressing it in a variety of styles. We have developed a wide range of options, from hairline to mirror finishes. The barrier properties and laminate processing suitability of aluminum foil are maintained, making it suitable for various applications. 【Features】 ■ A diverse range of design variations, including hairline, mirror finishes, and ultra-high gloss ■ Both thin and thick foils are available while retaining laminate processing suitability *For more details, please refer to the catalog or feel free to contact us.
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"Toyal Carbo" is an original product that successfully adheres carbon particles to the surface of aluminum foil without the presence of organic binders (adhesives) by applying a unique whisker generation technology. When used in the electrodes of capacitors, which are its main application, it achieves extremely low resistance and high capacitance. [Features] - Fixes carbon particles to the foil surface without a binder → Reduces electrical resistance - Excellent heat resistance → Maintains adhesion and bonding strength even at high temperatures *For more details, please refer to the catalog, and feel free to contact us.
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"Toyal Titan" is an original product that successfully applies unique whisker generation technology to adhere titania particles to the surface of aluminum foil without the presence of an organic binder (adhesive). When used as electrodes in capacitors, its main application, it can achieve higher capacitance compared to conventional etched foils. 【Features】 ■ Nano-scale titania particles fixed to the foil surface without a binder → Increased surface area of titania particles leads to higher capacitance ■ Excellent water resistance → Maintains high capacitance even after long immersion in pure water at 100°C *For more details, please refer to the catalog or feel free to contact us.
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Thanks to the accumulation of know-how from our long-established aluminum foil narrow slitting technology, we are now able to supply products with a minimum width of 2.0 mm in coil form. 【Product Specifications】 [AL Thickness: Minimum Slit Width: Roll Size] 6μ~10μ: 4mm: Outer diameter approximately φ200mm 11μ~50μ: 3mm: Outer diameter approximately φ250mm 50μ~100μ: 2mm: Outer diameter approximately φ250mm 100μ~150μ: 2mm: Outer diameter approximately φ150mm *For more details, please refer to the catalog or feel free to contact us.
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We are etching laminated materials of aluminum foil and film to form circuits. The thickness of the aluminum foil and the type and thickness of the film can be adjusted according to your requirements.
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Aluminum powder is made by spraying molten aluminum into a mist to create fine particles, and the shape of the particles is spherical or close to that shape.
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"CHROMASHINE" is a high-design aluminum flake pigment that achieves structural color by forming an interference film on its surface. The aluminum flakes are coated with a silica layer, and further plated with metallic particles. Strong interference colors are obtained due to the optical path difference between the reflected light from the plating layer and the reflected light from the aluminum flakes. It maximizes the "opacity" characteristic of aluminum, achieving high color development while covering the underlying color. 【Features】 ○ High saturation and metallic luster ○ Color flop property ○ High opacity based on aluminum flakes ○ Excellent chemical resistance and moisture resistance ○ Can be solvent-replaced for ink applications For more details, please contact us or download the catalog.
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Aluminum paste is an aluminum pigment made by crushing and grinding high-purity aluminum powder or foil into very thin, flake-like particles. Toyo Aluminum's aluminum paste has a flake shape and particle size that are well controlled, allowing for uniform distribution within the coating, which provides excellent protection against rust and other damages while also achieving a beautiful appearance, making it ideal as a pigment for paints and printing inks. In high-end metallic automotive coatings, a deep luster is achieved.
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This is our unique conductive adhesive that uses silver-plated silica filler. [Features] 〇 Good conductivity… It adheres well to various materials and exhibits excellent conductivity. 〇 Excellent migration resistance… By reducing the amount of silver, the risk of migration is minimized. 〇 Lightweight and inexpensive… By using inorganic materials for the core, it is a lightweight material with about one-third the specific gravity compared to silver.
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