アマダ（アマダグループ） List of Products and Services

In recent years, the manufacturing industry has deemed quality improvement and efficiency enhancement essential. In the welding process, finishing work has become a bottleneck, and while distortion removal and bead removal are crucial for quality improvement, they have been time-consuming challenges. The handheld fiber laser welding machine "FLW-1500MT" features high energy density, which leads to improved welding speed and rapid melting of the base material. As a result, there is less burning and distortion, significantly reducing the time required for distortion removal and bead removal, thereby achieving both quality improvement and efficiency simultaneously. The handheld fiber laser welding machine allows for high-speed and stable filler welding, leading to substantial reductions in work time and processing costs. Sample processing is also available at our facility, so please feel free to contact us. 【Features】 - Minimal thermal impact on materials, significantly reducing burning and distortion - Easier to handle compared to TIG welding and semi-automatic welding - Improved adaptability to gaps, achieving stable filler welding *For more details, please refer to the catalog or contact us.

Many people may think that laser machines take up space and consume a lot of power, so they won't introduce them into their own factories. For those individuals, I would like to recommend the "BREVIS-AJ" as a laser processing machine that solves factory challenges. The BREVIS-AJ is designed to achieve low cost, space-saving, and easy operation. *For more details, please refer to the catalog or contact us.*

【Features】 ■ Reduces punch change time with an intermediate plate that allows clamping of the punch with a single switch ■ Easy operation that does not require skilled operators, thanks to AMNC 4ie ■ Supports angle setting without trial bending using an angle sensor ■ Simple operation and ease of angle setting make it immediately usable even for beginners *For more details, please refer to the catalog or feel free to contact us.

Many factories may rely on manual process management due to the complexity of material and process management in sheet metal processing. - Visiting the factory every time to check progress from clients - Not being able to grasp accurate processing times and processing costs - Taking time to create estimates and manufacturing plans, etc. Reducing waste in the manufacturing site leads to improved productivity. LIVLOTS is software that realizes manufacturing DX for the entire factory by visualizing process information and manufacturing progress, including manual work. It allows for the accumulation of manufacturing results based on the actual operation of processing machines, enabling timely traceability and accurate cost calculation. It not only helps to understand the workload for each process and equipment but also analyzes and comprehends the overall manufacturing status and load conditions of the factory. It enables not only daily order and procurement management but also the standardization of estimation work and the creation of manufacturing plans that take workload into account. *For more details, please refer to the catalog or feel free to contact us.

The materials that require processing are diverse. Among them, there are materials like stainless steel and aluminum, which tend to produce dross and are difficult to process. Even if one wants to expand their range of work, there are challenges in ensuring quality while making the business viable. One of the causes of dross generation is insufficient heat on the underside of the material. The solution to this is the fiber laser machine 'VENTIS-AJe series.' 【Features】 ■ Improved cutting surface quality ■ Significant enhancement of aluminum processing capability ■ High-speed, low-cost processing of stainless steel ■ Significant reduction of stainless steel dross *For more details, please refer to the catalog or feel free to contact us.

Aluminum is said to be difficult to weld because it has a high thermal conductivity, making it easy for heat to spread beyond the welding area. In TIG welding, defects such as distortion, melting, and cracking are likely to occur, and post-processing like burn removal may also be necessary after welding. Fiber laser welding can reduce welding defects by minimizing thermal impact on the surroundings, as it allows for welding with highly focused light. This enables quick, easy, and high-quality welding of aluminum. Amada's fiber laser welding machines come with pre-set optimal conditions for various materials and plate thicknesses to ensure ease of use for anyone. The latest model, the "FLW-1500MT," equipped with a high-output 1500W oscillator, has a penetration plate thickness that exceeds conventional machines at 4mm. Even beginners can easily perform high-speed, high-quality aluminum welding that is difficult with TIG. *For more details, please refer to the catalog or feel free to contact us.

■Challenges Faced There is a low gripping area for the workpiece, which increases the risk of accidentally pinching fingers or other body parts in the mold during bending operations, potentially leading to injuries. ■Solution Provided Bending Robot System "EGB-6013ARce" ■Method By automating the bending operations of small items that pose risks such as fingers approaching the mold and are difficult to grip, this system can be utilized as a solution to customer challenges such as labor shortages and the transfer of skills. *For more details, please download the PDF or feel free to contact us.

■Challenges Faced We want to manage and streamline the entire manufacturing process with data. We want to create unfolding diagrams and processing data for each stage from existing CAD data. We want to digitize the skills of experienced workers. ■Solution Provided Sheet Metal Engineering System "VPSS 4ie" *For more details, please download the PDF or feel free to contact us.*

Introducing the all-around fiber laser machine "BREVIS-1212AJ." 【Are you facing these issues?】 Want to process various materials and thicknesses Considering switching from CO2 laser to fiber laser The "BREVIS-1212AJ" is recommended for customers who want to process a variety of materials and thicknesses. By equipping a 3kW oscillator, it enables a wide range of processing from thin plates to thick plates. Additionally, the fiber laser achieves stable processing of highly reflective materials, which was difficult with CO2 lasers. This oscillator consumes about one-third of the power compared to CO2 lasers, and due to its simple structure, maintenance costs are low, helping to reduce operational costs. 【Features】 ■ Wide processing range from thin to thick plates ■ Stable processing of highly reflective materials, which was difficult with CO2 lasers ■ Reduced operational costs (about one-third power consumption compared to CO2 lasers, low maintenance costs) *For more details, please download the PDF or feel free to contact us.

The ATC-equipped bending machine is larger than a standard bending machine due to the mold stocker, requiring a spacious area for installation. This product features the electric servo bending machine EGB-6020e equipped with ATC. With a new design, it incorporates ATC into a 2-meter-sized machine, achieving significant compactness. It can be installed in a minimal space for ATC, reducing the workload by automating the mold exchange process. Additionally, the shutter opening and closing during mold exchange is fully automated, and it includes a pinch prevention feature, ensuring both safety and work efficiency. 【Features】 ■ Significantly compact new design 2m ATC (machine width 3890mm) ■ Capable of accommodating molds up to 7m for punches and 8.5m for dies, suitable for various processing needs ■ The shutter automatically opens and closes during mold exchange, and it also includes a pinch prevention feature, balancing safety and work efficiency. *For more details, please download the PDF or feel free to contact us.

The NC device AMNC 3i, equipped in the bending machine "HRB Series," allows for easy operation with intuitive screen controls. Bending processes often require skill and experience, making them difficult for beginners. However, with this product, the NC device AMNC 3i enables intuitive screen operation similar to that of a smartphone, and the vertical 18.5-inch wide display allows users to easily check the information necessary for bending at a glance. Additionally, it is easy to switch operation modes according to the operator's skill level, and to change the screen and language for each operator. The LITE mode for beginners includes an operation navigation feature, making it easy for anyone to understand and create programs. 【Features】 ■ Intuitive screen operation with a smartphone-like feel ■ Easy program creation and operation for anyone to understand ■ When used by multiple people, operation permissions can be changed for each operator, ensuring safe operation *For more details, please download the PDF or feel free to contact us.

When performing bending processing of thick plates, it is necessary to select a bending machine with high pressing capacity. Additionally, the materials being processed are heavy, requiring the exchange of large and heavy molds, which increases the burden during processing. The HRB large series offers machines with high pressing capacities necessary for processing thick plates, such as 3500kN, 5000kN, and 6000kN. It is also capable of processing large products up to 7 meters in size. The machines can be equipped with follow-up devices that support the processing of heavy materials and a die base with free bearings that reduce the burden when exchanging heavy molds, thereby alleviating the load of processing thick plates and large products. 【Features】 - A lineup of machines with high pressing capacities of 3500kN, 5000kN, and 6000kN - Capability to equip follow-up devices that support the processing of heavy materials (maximum: plate thickness 6mm, 150kg) - Reduction of burden when exchanging heavy molds with a die base equipped with free bearings *For more details, please download the PDF or feel free to contact us.

Essential "Degreasing and Cleaning Operations" in Manufacturing Sites. However, many still use organic solvents, which pose health risks to workers and environmental burdens. This seminar will introduce "Challenges in the Degreasing Process," "The Amazing Nature of Water," and "Customer Interviews: On-Site Issues and Implementation Effects." We will clearly explain the "New Common Sense" of degreasing and cleaning. 【Recommended for】 1. Those troubled by skin irritation and odors from thinners. 2. Those who want to reduce rework time due to wiping issues. 3. Those looking to lower the costs of degreasing and cleaning. 【Online Seminar Date】 November 11 (Tuesday) 10:00 AM - 10:40 AM *Participants who respond to the post-viewing survey will receive free materials and a sample of the super alkaline ionized water introduced in the seminar. If you wish to participate, please download the materials, fill in the necessary information, and register in advance.

When performing welding on products with a large number of lots by oneself, the operator's burden becomes very significant. Many may feel that they want to advance factory automation but are unsure of where to start or find it difficult to invest in expensive equipment. The "CR-700W" is a collaborative robot that can be used in combination with Amada's handheld fiber laser welding machines "FLW-1500MT" and "FLW-1500MTS." It allows for flexible differentiation between human and robot usage depending on the situation. 〇 Advantages of Collaborative Robots - Capable of long hours of work - Achieves high-quality processing for products with long welding lengths, regardless of the operator - Easy program creation with direct teaching - Increased work efficiency *For more details, please refer to the PDF materials or feel free to contact us.

In recent years, the manufacturing industry has been facing a serious labor shortage, making the establishment of an "efficient production system" an urgent task. Welding, in particular, is difficult to automate and heavily relies on manual labor, leading to increased interest in welding robots that can achieve greater efficiency. The fiber laser welding machine "FLW-ENSISe" incorporates AI functions into the robot, enabling higher quality and more efficient welding. 〇 Benefits of Fiber Laser Welding Robots - Reduction in man-hours and stable quality - Less burning and distortion - Shorter finishing work time 〇 Benefits of AI - AI that has learned joint shapes automatically corrects welding position deviations - Significantly reduces program modification time - Increases setup efficiency *For more details, please refer to the PDF document or feel free to contact us.

Are there any such issues with factory automation? - There is not enough installation space in the factory. - The cost of introducing robots is too high. Therefore, we would like to introduce the "CR-010B," which makes bending automation easier to achieve. This product does not require safety fences and has a space-saving design. Additionally, it is easy to attach and detach, allowing for use according to the situation. For example, during the day, manual work can be performed, while at night, robots can be used for automated tasks or for bending small parts that are dangerous to handle manually, enabling flexible operation according to the application. *For more details, please download the PDF or feel free to contact us.