アマダ（アマダグループ） List of Products and Services

The "HG-1303Rm" is a bending robot system designed to handle complex bending processes for rib and panel shapes. A 7-axis multi-joint robot capable of various movements performs material loading, bending material handling, and product unloading all in one unit, achieving setup-free and long-duration operation for rib and panel shape bending. Additionally, it incorporates a new hybrid drive system and a high-end bending machine "HG-1303" that allows for step bending layout. 【Features】 ■ Easy operation with a single robot ■ Stable processing (positioning device) ■ Accurate loading of rib and panel shaped workpieces ■ Setup reduction (auto gripper changer) *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG-2204Rh" is a fully automatic bending processing system for large and heavy objects, featuring a new hybrid drive system and a high-end bending machine "HG-2204" that allows for a step-bend layout. It achieves easy operation through dedicated CAM. Once the processing conditions (robot gripping position, mold, bending sequence) are set, the robot movements are generated, eliminating the need for teaching. Additionally, program creation can be done while confirming the robot's movements on a 3D screen. Please feel free to contact us when you need assistance. 【Features】 ■ Achieves setup-free and long-duration operation for bending large and heavy objects ■ Easy operation through dedicated CAM ■ Equipped with a multi-touch LCD panel ■ Consideration for improved operator usability *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG 2204 ARｍ" is a bending robot system designed to handle complex bending processes for rib and panel shapes. It features the high-end bending machine HG-ATC as its main unit. A 7-axis articulated robot capable of various movements performs material loading, bending material handling, and product unloading all in one machine, achieving setup-free and long-duration operation for rib and panel shape bending. 【Features】 ■ Achieves complex processing of rib and panel shapes with high speed and precision - Stable processing (positioning device) - Variety of trial bending processes ■ Realizes easy operation - Program creation is possible offline *For more details, please refer to the related links or feel free to contact us.

• Articulated Robot

Panel bending processing involves heavy labor, including material handling of large sheets, setup work for molds to process products of varying parametric sizes, and overhead tasks during bending operations. The panel bender "EP Series" frees you from the heavy labor of bending operations through automatic mold changes and automatic bending processing using a wiping bend method. Additionally, the dedicated program creation software "EP-CAM" allows for program creation using 3D product data created with AP100. 【Features】 ■ Fast automatic material handling on the brush table ■ No need for flipping materials or overhead tasks during bending ■ "EP-CAM" enables program creation using 3D product data created with AP100 ■ Capable of handling complex shapes, including closing shapes (including R bends) *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

Amada is a comprehensive manufacturer of metal processing machinery, offering a total range of products including molds, machines, software, and services. In this catalog, we introduce our "AFH molds," as well as "standard molds," "punch grips," and "1V die holders" under the category of 'bending molds.' Our molds are shipped after undergoing a meticulous design process and manufacturing procedures using new equipment, backed by the extensive technology, experience, and know-how accumulated over many years, followed by strict quality checks. [Contents (partial)] ■ Amada's bending molds ■ Amada modular tooling system ■ AFH molds ■ Standard molds ■ Punch grips *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• others

The "WILL Series" is a production management system developed by Amada, which is well-versed in the challenges of sheet metal processing and their solutions, and has packaged the voices from the field regarding customer production management. Leveraging its strengths as a total manufacturer of machines, peripheral devices, molds, and software, and reflecting the know-how accumulated in collaboration with customers in the manufacturing field, this product enables the creation of production plans that eliminate waste, inconsistency, and overburden by visualizing the workflow, thereby improving efficiency from order receipt to shipment in factories. Of course, our specialized staff will support you from setup to operation and maintenance. 【Features】 <Order Shipment Module + M> ■ A software solution for order shipment that packages the voices from the field regarding production management. <Estimation Module + LD> ■ An essential estimation software for the manufacturing and sheet metal processing industries in the era of short delivery times and cost reduction. <Image Module + S> ■ Centralized management of various files necessary for production management, allowing for quick access to drawings at any time. *For more details, please refer to the catalog or feel free to contact us.

• Production Management System

"APC21" is a production management system developed by Amada, which is well-versed in the challenges and solutions in metal processing, tailored to meet the needs of each individual customer. Leveraging its strengths as a total manufacturer of machines, peripheral equipment, molds, and software, along with the know-how accumulated in collaboration with customers on the manufacturing floor, this product enables the visualization of work processes, allowing for production planning that eliminates waste, inefficiency, and inconsistency, thereby improving factory production efficiency. Of course, our specialized staff will support you from setup to operation and maintenance, contributing to increased profits. 【Lineup】 ■ Inbound/Outbound Management Coordination ■ Standard Coordination ■ Professional Coordination *For more details, please refer to the catalog or feel free to contact us.

• Production Management System

The "vLot Manager" is a new software that enables real-time confirmation of arrangements, schedules, and progress in manufacturing, regardless of location, while simultaneously supporting on-site workers to enhance efficiency and realize a smart factory. The ever-changing manufacturing schedule is instantly optimized, achieving a reduction in overtime by leveling the workload. By capturing processing and working times of products, it also aids in understanding labor hours and creating estimates. 【Administrator Support Tool "vLot Manager" Features】 ■ Reduces the man-hours required for production planning ■ Enables appropriate manufacturing instructions ■ Reduces overtime through workload leveling *For more details, please refer to the catalog or feel free to contact us.

• Production Management System

"SheetWorks for Unfold" is a specialized software for the sheet metal manufacturing industry, built on the kernel of the 3D CAD software "SOLIDWORKS," which has over 5 million users worldwide. It allows for detailed settings of parameters such as sheet thickness, inner radii, and gap values, enabling realistic shape representation. Dimension changes during drawing and shape editing by tracing back through history can be done effortlessly. Additionally, it can add positioning information between parts in an assembled model. Features like "dowels," "dubs," and "notches" can be easily inserted, significantly streamlining the assembly and welding processes by preventing misalignment between parts. [Operating Environment] ■ Supported OS: Microsoft Windows 10 (64-bit) ■ Recommended RAM: 8GB or more *For more details, please refer to the catalog or feel free to contact us.

• 3D CAD

The "ASIS100PCL" is a sheet metal processing network system that centralizes the information necessary for processing, allowing anyone to organize and "store" information in a user-friendly manner. The "SDD Data Progress Management Function" enables the organization, accumulation, and management of various NC data and setup information required for processing, as well as bending support information and bending data needed for bending operations. Additionally, we offer a variety of options such as "WinNEST (Nesting)" and "Order Shipment Module + M." 【Features】 ■ Centralized Information Management - SDD Data Progress Management Function - Schedule Creation Function - Performance Collection Function - Work Instruction Issuance Function with Barcode - Product Management Function (Parent-Child Information Management Function) - CD File Function *For more details, please refer to the related links or feel free to contact us.

• Other information systems

"GUNMAN III-NT" is a stud welding machine equipped with an AMNC/PC 12" touch panel. It can directly read shape data created with AP100 via a network, allowing for automatic setup of process information, stud bolt allocation, and welding conditions. This machine addresses the challenges of technical inheritance in welding processes faced by customers, contributing to higher productivity in manufacturing. 【Features】 ■ Equipped with AMNC/PC 12" touch panel ■ Network compatible ■ Equipped with surface polishing brush unit ■ Expanded processing area *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The "LC-VALSTER-6225AJ" is a laser machine for processing metal medium-thick plates and large plates by drilling holes and cutting with laser beams. To achieve high productivity through continuous stable processing, it features a robust, sturdy, and simple structure designed to be resistant to breakage, allowing it to withstand the impact of heavy materials and improving durability. 【Features】 ■ Laser processing for medium-thick plates in the steel industry - Approximately three times the energy efficiency of CO2 lasers - Reduced maintenance and operating costs - Equipped with a mode converter and long focal length lens ■ Enhanced functions for high productivity and automation peripheral devices

• Other processing machines

The "HK-1000W" is a band saw for cutting large structural steel that incorporates new technology in line with the trend of increasing large buildings and larger construction materials. It is capable of cutting column materials up to a maximum size of 1000 square. By reducing cutting burrs, the workload for operators in the next process is significantly decreased, improving work efficiency, productivity, and processing quality. 【Features】 ■ Reverse angle cutting method - Significantly reduces burrs on the underside of the product - Prevents the entrapment of chips on the top side of the product and inside the column material, improving cutting surface accuracy ■ CNC cutting control - Automatically sets high-speed optimal cutting conditions

• Other processing machines

The "DPG-150" is a digital profile grinding machine equipped with a 4K digital projector. With automatic measurement and correction processing functions, it creates a fully automated working environment, achieving high-precision processing and high productivity. Even fine shapes are displayed clearly. The operation feels like using a smartphone, making zooming, shrinking, and moving easy. 【Features】 ■ Equipped with a digital projector ■ DX machine - Distinguishes 1μm with digital measurement - Allows "anyone" to perform ultra-precision, high-accuracy processing

• Grinding Machine

Our press machines are continuously evolving from "high precision to ultra precision," including the development of the low-noise "Link Motion Press" and the "Digital Electric Servo Press," which has greatly expanded the possibilities of press processing. We offer a lineup tailored to customer needs, including the "Digital Electric Servo Press SDE-i3" series, which achieves improvements in formability, precision, and cost-effectiveness, as well as "Knuckle Link Press," "Crank Press," "Link Press," and automated press systems. You can select the most suitable press machines and their peripheral devices for your processing site, according to the products being processed or challenges such as improving lead times and reducing costs. *For more details, please refer to the PDF materials or feel free to contact us.

• Forging Machine

We have a well-established coil processing line system that flattens coil materials and feeds them to the press machine at fixed dimensions, as well as a work transport robot line between presses. These peripheral devices boast a rich lineup, ranging from precision parts to automotive skeletal components. Our ORII brand level feeders offer a variety of options, including "Eco Release," which achieves energy savings of approximately 30% to 50%, and "Analog Group Control," which synchronizes line speed with unwind speed. *For more details, please refer to the PDF materials or feel free to contact us.*

• Forging Machine

In the field of precision spring and tension spring forming machines, the top brand "MEC," which boasts industry-leading technology, is loved worldwide. The springs produced by MEC's spring forming machines are widely used, ranging from tiny springs that support the ball in ballpoint pens to precision components essential in semiconductor manufacturing processes, as well as guide wires for medical catheters. *For more details, please refer to the PDF document or feel free to contact us.*

• Other processing machines

The LM-16A wire rotation torsion machine with 15-axis control adopts a unique double swing axis, contributing to an expanded processing area. In addition to high reproducibility through programming, it allows for the avoidance of workpiece interference that may occur during finer adjustments and the processing of complex shapes. Furthermore, the reduction of setup time and workload leads to increased productivity. 【Features】 ■ Increased productivity through reduced setup time and workload ■ Improved operability with the spring forming dedicated program MNO2 *For more details, please refer to the related links or feel free to contact us.

• Other machine elements
• Other processing machines

Metal products processing utilizes equipment such as machine tools. It is not uncommon to face processing challenges in terms of processing quality and running costs, even with commonly used methods. This document introduces cases where productivity has been significantly improved by replacing metal processing methods such as machining, structural steel, and casting with sheet metal processing. We encourage you to read it. [Contents] ■ Benefits of sheet metal processing ■ Cases of transitioning to sheet metal processing - Transition from machining - Transition from angle material processing - Transition from casting processing ■ Summary *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

The purpose of "energy-saving measures" is not only to reduce energy costs. In recent years, with the spread of the concept of SDGs, it has also become important from the perspective of corporate branding, and measures can be taken even through small daily accumulations. This document introduces examples of energy-saving measures, from operational changes that can be implemented immediately to equipment updates, so please take a moment to read it. [Contents] ■ What is energy saving? ■ The necessity of energy-saving measures in factories ■ Examples of energy-saving measures - Air conditioning - Electricity - Equipment *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce examples of laser cutting processing by Amada Co., Ltd. We can process a variety of products, including construction machinery parts, special vehicle frames, distribution boards, and desktop back panels. We can also accommodate quality confirmation samples and film burr processing, so please feel free to contact us when needed. 【Examples - Steel (Partial)】 ■ Construction machinery parts ■ Structural steel processing ■ Special vehicle frames ■ Machine parts ■ Distribution boards *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

In a bending machine, it is possible to perform processing using molds. "Hemming bending" has been used in products for a long time for reasons such as "to ensure safety," "to provide reinforcement," and "to improve appearance." Items processed by the bending machine are used in finished products such as printers, doors, and fixtures (sashes). 【Examples of processing (partial)】 ■ R bending: Operation panel cover ■ Hemming processing: Convenience store showcase parts ■ Step bending: Precision equipment parts *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce examples of fiber laser welding processing by Amada Co., Ltd. In addition to being able to create aluminum frames into machine base components, we can also handle various processes such as dissimilar welding of copper and stainless steel, as well as welding for laminated structures of stainless steel. Please feel free to contact us when you need our services. 【Examples (partial)】 ■ Aluminum Frame ・Material: A6063-T5 ・Thickness: 2.0mm ・Machine base component *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract