アマダ（アマダグループ） Product Lineup

Amada's "Punching Dies" are shipped after undergoing a meticulous design process and manufacturing procedures backed by years of accumulated technology, experience, and know-how, followed by strict quality checks. Our lineup includes the "NEX III Die," "α (Alpha) Guide, α Blade Guide," and "Special Shape Dies (Semi-Standard)." We will continue to support manufacturing as a tool that offers appropriate solutions to our customers' challenges. 【Partial Lineup】 ■ NEX III Die ■ α (Alpha) Guide, α Blade Guide ■ Special Shape Dies ・ Special Shape Die Semi-Standard ・ Special Shape Die Semi-Standard NEX III Air Blow ・ Special Shape Die Semi-Standard Coil Spring Non-Air Blow *For more details, please refer to the related links or feel free to contact us.

• Other molds

We would like to introduce the fiber laser welding system "FLW ENSISe Series" proposed by Amada. With our newly developed in-house oscillator, we have equipped it with Amada's unique beam control system to solve various challenges faced by our customers. Additionally, due to its significantly higher heat exchange rate compared to conventional laser welding, running costs such as electricity bills can be greatly reduced. 【Features】 ■ High-speed, high-quality processing ■ Push-pull filler mechanism ■ Beam weaving mechanism ■ NC focal point control ■ Setup navigation *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

The "HG Series" is a high-speed, high-precision bending machine that broadly meets the needs of the field. With a highly rigid main frame and a new hybrid system, the processing range has been further expanded. It enables world-class high-speed and high-precision bending while achieving improved energy-saving performance and enhanced working environment compared to conventional machines. Additionally, various angle solutions support even inexperienced operators in achieving the target angle from the first piece without trial bending. 【Features】 ■ Broadly responds to the needs of the field ■ Highly rigid main frame and new hybrid system ■ Capable of world-class high-speed and high-precision bending ■ Improved energy-saving performance and working environment compared to conventional machines *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG-ATC Series" is a hybrid bending machine equipped with automatic tool change (ATC). By automating the tool change process, it can accommodate small-lot assembly production of various types. Additionally, with the installation of the angle sensor "Bi-S" (recommended option), it supports angle setting without trial bending from the first piece. 【Features】 ■ Reduces the workload by automating the tool setup process ■ Improves efficiency for small quantities of various types ■ Supports bending of a wide variety of products with ample tool storage ■ The NC control unit "AMNC 3i" features a multi-touch LCD panel *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HRB Series" is a bending machine that embodies the new input mode and retrofit of "AMNC 3i" for the efficiency of bending processes for a wider range of customers. The mode can be switched according to the skill level of the operator. In "LITE mode," functions are limited, and an operation guide is provided to support users until they become familiar with the operation. Once comfortable, they can transition to "FULL mode" for full utilization. Additionally, we offer options for immediate operational support, such as the angle sensor "Bi-S (automatic 1-axis/2-axis)," the laser safety device "AS-01," and the "L-axis shift function." 【Features】 ■ Mode switching according to the operator's skill level ■ Easy program creation with "LITE mode" ■ Screen and language switching for each operator ■ Compatible with the IoT solution "V-factory" *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

We will introduce how bending operations change with NC-equipped press brakes. From program creation to setup and processing, we will explain why anyone can handle it more easily and achieve high-precision processing. This information is beneficial not only for companies currently engaged in bending operations but also for those considering the introduction of press brakes. 【For those facing these issues in bending operations】 - It takes time to consider bending sequences and select molds. - Balancing safety and productivity is a challenge. - It takes time to achieve angles and precision. - Currently outsourcing bending operations but considering in-house production. 【Online Seminar Schedule】 【Broadcast Date】March 12 (Wednesday) 10:00 - 10:30 AM *Live questions will be accepted. 【Archive Broadcast Date】March 13 (Thursday) and 14 (Friday). *Those who respond to the post-viewing survey will receive a helpful document summarizing the seminar content for free. If you wish to participate, please download the materials, fill in the necessary information, and register in advance.

• Other processing machines

The "HRB-ATC Series" is a bending machine equipped with the AFH-ATC mold and automatic mold exchange system. This product automates the mold setup, which is typically influenced by individual skills, maximizing the productivity of bending operations. Additionally, with the optional automatic angle sensor, the target angle can be achieved from the first piece, enabling trial bending without waste in various scenarios. 【Features】 ■ Compatible with AFH standard molds (AFH-ATC molds required) ■ Not influenced by the skill level of the operator due to automatic mold exchange ■ Frees operators from dangerous tasks during mold changes ■ Allows focus on actual work without the need to handle heavy molds *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG-1303Rm" is a bending robot system designed to handle complex bending processes for rib and panel shapes. A 7-axis multi-joint robot capable of various movements performs material loading, bending material handling, and product unloading all in one unit, achieving setup-free and long-duration operation for rib and panel shape bending. Additionally, it incorporates a new hybrid drive system and a high-end bending machine "HG-1303" that allows for step bending layout. 【Features】 ■ Easy operation with a single robot ■ Stable processing (positioning device) ■ Accurate loading of rib and panel shaped workpieces ■ Setup reduction (auto gripper changer) *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG-2204Rh" is a fully automatic bending processing system for large and heavy objects, featuring a new hybrid drive system and a high-end bending machine "HG-2204" that allows for a step-bend layout. It achieves easy operation through dedicated CAM. Once the processing conditions (robot gripping position, mold, bending sequence) are set, the robot movements are generated, eliminating the need for teaching. Additionally, program creation can be done while confirming the robot's movements on a 3D screen. Please feel free to contact us when you need assistance. 【Features】 ■ Achieves setup-free and long-duration operation for bending large and heavy objects ■ Easy operation through dedicated CAM ■ Equipped with a multi-touch LCD panel ■ Consideration for improved operator usability *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "HG 2204 ARｍ" is a bending robot system designed to handle complex bending processes for rib and panel shapes. It features the high-end bending machine HG-ATC as its main unit. A 7-axis articulated robot capable of various movements performs material loading, bending material handling, and product unloading all in one machine, achieving setup-free and long-duration operation for rib and panel shape bending. 【Features】 ■ Achieves complex processing of rib and panel shapes with high speed and precision - Stable processing (positioning device) - Variety of trial bending processes ■ Realizes easy operation - Program creation is possible offline *For more details, please refer to the related links or feel free to contact us.

• Articulated Robot

Panel bending processing involves heavy labor, including material handling of large sheets, setup work for molds to process products of varying parametric sizes, and overhead tasks during bending operations. The panel bender "EP Series" frees you from the heavy labor of bending operations through automatic mold changes and automatic bending processing using a wiping bend method. Additionally, the dedicated program creation software "EP-CAM" allows for program creation using 3D product data created with AP100. 【Features】 ■ Fast automatic material handling on the brush table ■ No need for flipping materials or overhead tasks during bending ■ "EP-CAM" enables program creation using 3D product data created with AP100 ■ Capable of handling complex shapes, including closing shapes (including R bends) *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

Amada is a comprehensive manufacturer of metal processing machinery, offering a total range of products including molds, machines, software, and services. In this catalog, we introduce our "AFH molds," as well as "standard molds," "punch grips," and "1V die holders" under the category of 'bending molds.' Our molds are shipped after undergoing a meticulous design process and manufacturing procedures using new equipment, backed by the extensive technology, experience, and know-how accumulated over many years, followed by strict quality checks. [Contents (partial)] ■ Amada's bending molds ■ Amada modular tooling system ■ AFH molds ■ Standard molds ■ Punch grips *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• others

The "WILL Series" is a production management system developed by Amada, which is well-versed in the challenges of sheet metal processing and their solutions, and has packaged the voices from the field regarding customer production management. Leveraging its strengths as a total manufacturer of machines, peripheral devices, molds, and software, and reflecting the know-how accumulated in collaboration with customers in the manufacturing field, this product enables the creation of production plans that eliminate waste, inconsistency, and overburden by visualizing the workflow, thereby improving efficiency from order receipt to shipment in factories. Of course, our specialized staff will support you from setup to operation and maintenance. 【Features】 <Order Shipment Module + M> ■ A software solution for order shipment that packages the voices from the field regarding production management. <Estimation Module + LD> ■ An essential estimation software for the manufacturing and sheet metal processing industries in the era of short delivery times and cost reduction. <Image Module + S> ■ Centralized management of various files necessary for production management, allowing for quick access to drawings at any time. *For more details, please refer to the catalog or feel free to contact us.

• Production Management System

"SheetWorks for Unfold" is a specialized software for the sheet metal manufacturing industry, built on the kernel of the 3D CAD software "SOLIDWORKS," which has over 5 million users worldwide. It allows for detailed settings of parameters such as sheet thickness, inner radii, and gap values, enabling realistic shape representation. Dimension changes during drawing and shape editing by tracing back through history can be done effortlessly. Additionally, it can add positioning information between parts in an assembled model. Features like "dowels," "dubs," and "notches" can be easily inserted, significantly streamlining the assembly and welding processes by preventing misalignment between parts. [Operating Environment] ■ Supported OS: Microsoft Windows 10 (64-bit) ■ Recommended RAM: 8GB or more *For more details, please refer to the catalog or feel free to contact us.

• 3D CAD

The "ASIS100PCL" is a sheet metal processing network system that centralizes the information necessary for processing, allowing anyone to organize and "store" information in a user-friendly manner. The "SDD Data Progress Management Function" enables the organization, accumulation, and management of various NC data and setup information required for processing, as well as bending support information and bending data needed for bending operations. Additionally, we offer a variety of options such as "WinNEST (Nesting)" and "Order Shipment Module + M." 【Features】 ■ Centralized Information Management - SDD Data Progress Management Function - Schedule Creation Function - Performance Collection Function - Work Instruction Issuance Function with Barcode - Product Management Function (Parent-Child Information Management Function) - CD File Function *For more details, please refer to the related links or feel free to contact us.

• Other information systems

"GUNMAN III-NT" is a stud welding machine equipped with an AMNC/PC 12" touch panel. It can directly read shape data created with AP100 via a network, allowing for automatic setup of process information, stud bolt allocation, and welding conditions. This machine addresses the challenges of technical inheritance in welding processes faced by customers, contributing to higher productivity in manufacturing. 【Features】 ■ Equipped with AMNC/PC 12" touch panel ■ Network compatible ■ Equipped with surface polishing brush unit ■ Expanded processing area *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The "LC-VALSTER-6225AJ" is a laser machine for processing metal medium-thick plates and large plates by drilling holes and cutting with laser beams. To achieve high productivity through continuous stable processing, it features a robust, sturdy, and simple structure designed to be resistant to breakage, allowing it to withstand the impact of heavy materials and improving durability. 【Features】 ■ Laser processing for medium-thick plates in the steel industry - Approximately three times the energy efficiency of CO2 lasers - Reduced maintenance and operating costs - Equipped with a mode converter and long focal length lens ■ Enhanced functions for high productivity and automation peripheral devices

• Other processing machines

The "HK-1000W" is a band saw for cutting large structural steel that incorporates new technology in line with the trend of increasing large buildings and larger construction materials. It is capable of cutting column materials up to a maximum size of 1000 square. By reducing cutting burrs, the workload for operators in the next process is significantly decreased, improving work efficiency, productivity, and processing quality. 【Features】 ■ Reverse angle cutting method - Significantly reduces burrs on the underside of the product - Prevents the entrapment of chips on the top side of the product and inside the column material, improving cutting surface accuracy ■ CNC cutting control - Automatically sets high-speed optimal cutting conditions

• Other processing machines

The "DPG-150" is a digital profile grinding machine equipped with a 4K digital projector. With automatic measurement and correction processing functions, it creates a fully automated working environment, achieving high-precision processing and high productivity. Even fine shapes are displayed clearly. The operation feels like using a smartphone, making zooming, shrinking, and moving easy. 【Features】 ■ Equipped with a digital projector ■ DX machine - Distinguishes 1μm with digital measurement - Allows "anyone" to perform ultra-precision, high-accuracy processing

• Grinding Machine

Our press machines are continuously evolving from "high precision to ultra precision," including the development of the low-noise "Link Motion Press" and the "Digital Electric Servo Press," which has greatly expanded the possibilities of press processing. We offer a lineup tailored to customer needs, including the "Digital Electric Servo Press SDE-i3" series, which achieves improvements in formability, precision, and cost-effectiveness, as well as "Knuckle Link Press," "Crank Press," "Link Press," and automated press systems. You can select the most suitable press machines and their peripheral devices for your processing site, according to the products being processed or challenges such as improving lead times and reducing costs. *For more details, please refer to the PDF materials or feel free to contact us.

• Forging Machine

We have a well-established coil processing line system that flattens coil materials and feeds them to the press machine at fixed dimensions, as well as a work transport robot line between presses. These peripheral devices boast a rich lineup, ranging from precision parts to automotive skeletal components. Our ORII brand level feeders offer a variety of options, including "Eco Release," which achieves energy savings of approximately 30% to 50%, and "Analog Group Control," which synchronizes line speed with unwind speed. *For more details, please refer to the PDF materials or feel free to contact us.*

• Forging Machine

In the field of precision spring and tension spring forming machines, the top brand "MEC," which boasts industry-leading technology, is loved worldwide. The springs produced by MEC's spring forming machines are widely used, ranging from tiny springs that support the ball in ballpoint pens to precision components essential in semiconductor manufacturing processes, as well as guide wires for medical catheters. *For more details, please refer to the PDF document or feel free to contact us.*

• Other processing machines

Metal products processing uses equipment such as machine tools. It is not uncommon to face processing challenges in terms of processing quality and running costs, even with commonly used methods. This document introduces examples where productivity has been greatly improved by replacing metal processing through machining, structural steel, and casting with sheet metal processing. We encourage you to read it. [Contents] ■ Benefits of sheet metal processing ■ Examples of conversion to sheet metal processing - Conversion from machining - Conversion from angle material processing - Conversion from casting processing ■ Summary *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Metal products processing utilizes equipment such as machine tools. It is not uncommon to face processing challenges in terms of processing quality and running costs, even with commonly used methods. This document introduces cases where productivity has been significantly improved by replacing metal processing methods such as machining, structural steel, and casting with sheet metal processing. We encourage you to read it. [Contents] ■ Benefits of sheet metal processing ■ Cases of transitioning to sheet metal processing - Transition from machining - Transition from angle material processing - Transition from casting processing ■ Summary *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

The purpose of "energy-saving measures" is not only to reduce energy costs. In recent years, with the spread of the concept of SDGs, it has also become important from the perspective of corporate branding, and measures can be taken even through small daily accumulations. This document introduces examples of energy-saving measures, from operational changes that can be implemented immediately to equipment updates, so please take a moment to read it. [Contents] ■ What is energy saving? ■ The necessity of energy-saving measures in factories ■ Examples of energy-saving measures - Air conditioning - Electricity - Equipment *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce examples of laser cutting processing by Amada Co., Ltd. We can process a variety of products, including construction machinery parts, special vehicle frames, distribution boards, and desktop back panels. We can also accommodate quality confirmation samples and film burr processing, so please feel free to contact us when needed. 【Examples - Steel (Partial)】 ■ Construction machinery parts ■ Structural steel processing ■ Special vehicle frames ■ Machine parts ■ Distribution boards *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

In a bending machine, it is possible to perform processing using molds. "Hemming bending" has been used in products for a long time for reasons such as "to ensure safety," "to provide reinforcement," and "to improve appearance." Items processed by the bending machine are used in finished products such as printers, doors, and fixtures (sashes). 【Examples of processing (partial)】 ■ R bending: Operation panel cover ■ Hemming processing: Convenience store showcase parts ■ Step bending: Precision equipment parts *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce examples of fiber laser welding processing by Amada Co., Ltd. In addition to being able to create aluminum frames into machine base components, we can also handle various processes such as dissimilar welding of copper and stainless steel, as well as welding for laminated structures of stainless steel. Please feel free to contact us when you need our services. 【Examples (partial)】 ■ Aluminum Frame ・Material: A6063-T5 ・Thickness: 2.0mm ・Machine base component *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract