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Resin/Plastic
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大番

EstablishmentFebruary 1957
capital1000Ten thousand
number of employees35
addressOsaka/Suita-shi/2-2-8 Esaka-cho
phone06-6378-9885
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last updated:Feb 16, 2019
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"Collection of Examples of Processing Cushioning Materials" *Presented as a set of 2 books.

We are currently offering a collection of case studies that include examples of a 20% cost reduction achieved through improved work efficiency and know-how for reducing the cost of cushioning materials!

Our company is a manufacturer of sponge and rubber processing. With over 60 years of experience and advanced technology, we flexibly respond to our customers' needs. We produce a wide range of products, including cushioning materials, sound-absorbing materials, thermal insulation materials, and packing for precision parts, starting from just one piece. We also offer mold-less production, which helps keep costs down even for small lots, and we accept production based on hand-drawn sketches or without any drawings. We are currently offering two booklets: our "Processing Case Collection" and "Material-Specific Processing Case Collection." Please take a look, and feel free to contact us with any inquiries. We also distribute a process chart that eliminates waste through process management and review of work procedures. 【Contents (excerpt)】 <Processing Case Collection> ◎ Portable glass cushioning material ◎ Desktop 5S tools ◎ Cushions for health equipment <Material-Specific Processing Case Collection> ◎ NBR (nitrile rubber) sponge processed products ◎ EPDM sponge processed products ◎ Urethane processed products *The processing case collection can be viewed immediately via "PDF Download."

  • Cushioning material
  • others

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"Collection of Processing Examples for Sponge Rubber, etc." *Presented as a set of 2 books.

Order from just one piece of cushioning material, sound-absorbing material, insulation material, etc.! We also accommodate production without drawings.

Our company is a manufacturer of sponge and rubber processing. With over 60 years of experience and advanced technology, we flexibly respond to our customers' needs. We produce a wide range of products from a single piece, including cushioning materials and sound-absorbing materials for precision parts cases, insulation materials, and packing. We also offer mold-less production, which helps keep costs down even for small lots, and we accept orders based on handwritten drawings or even without any drawings. We are currently offering two booklets: "Processing Case Collection" and "Material-Specific Processing Case Collection." Please take a look, and feel free to contact us. [Contents (excerpt)] <Processing Case Collection> ◎ Portable glass cushioning material ◎ Desktop 5S tools ◎ Cushions for health equipment <Material-Specific Processing Case Collection> ◎ NBR (Nitrile Rubber) sponge processed products ◎ EPDM sponge processed products ◎ Urethane processed products *The processing case collection can be viewed immediately via "PDF Download."

  • Cushioning material
  • others

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Production of a giant urethane sponge model display.

Pioneer in the production of models, exhibits, and displays made of urethane foam.

Overview: The "Niconico Chokaigi 2018" hosted by Dwango Co., Ltd. will take place from April 28 (Saturday) to 29 (Sunday) at Makuhari Messe. Our sponge building was displayed and adopted in a corner of this booth, the "Super Anime Area." It was a groundbreaking event where customers could tear apart and destroy the sponge building. The sponge has a softness that allows it to be torn by hand, and its size is 4 meters wide and 7 meters tall, requiring strength to withstand its size and weight. After several tests, our urethane sponge was able to meet these conditions and was selected. For inquiries about the production of urethane sponge models and exhibits, please contact Oban.

  • Contract manufacturing
  • Mechanical Design

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[Production Example] Custom-made Original Drone Case

An example of an original case designed to store a drone and accessories such as a remote control together.

This is an introduction to a case study where we created an original case that can store the drone currently in use, along with accessories such as the remote control and cables. The process begins with taking measurements. After measuring, we proceed to design and create the drawings. In this case, we only listened to the customer's requests and took care of the design ourselves, ensuring it was easy to use while maintaining strength. Since we needed to store two drones in one plastic case, we used hard urethane for the bottom plate and soft urethane for the top. As per the customer's wishes, we also secured a space for the accessories. [Case Study] ■ Product Name: Custom-made Original Drone Case ■ Customer's Request: To store the drone along with accessories like the remote control. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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Custom-made polyurethane foam cutting sales system

Cut freely from a huge block! Custom cuts available in 1mm increments!

At Daiban, we offer custom-cut polyurethane foam for sale. From single units to mass production, Daiban can accommodate your needs using specialized diagonal cutting machines, of which there are only a few in Japan, as well as fully automated cutting machines, cutting from large blocks. Placing an order is simple: just choose your preferred material and specify the thickness (mm), length (mm), width (mm), and quantity (pieces)! Our operators will provide you with a quote right away. 【Features】 ■ Custom-cut polyurethane foam can be ordered in 1mm increments using Daiban's cutting machines. ■ We can handle orders from single units to mass production. ■ The ordering process is easy, and same-day shipping is available. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Sponge processing, small lot, short delivery time.

Leave all sponge processing to us.

We will process the sponge into various shapes according to the customer's requests. Hand-drawn designs are also acceptable; we will start from the design of the drawings. Materials: Rubber, rubber sponge, polyethylene foam, EVA foam, Eptsealer, urethane foam, silicone sponge Specifications and Uses: Low voltage air conditioning: Insulation materials, packing materials, sealing materials, vibration-damping materials Packaging: Packaging materials, cushioning materials Construction: Interior materials, construction joint materials, insulation materials, sound-absorbing materials Sports: Competition mats, school gym mats Medical: Pillows, mattresses, body pads, cushions *For more details, please refer to the PDF materials or feel free to contact us.

  • Cushioning material
  • others

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Large-scale air conditioning insulation [Design and processing of sponge, rubber, and plastic]

"Responding to small lots, diverse varieties, and short delivery times" - We offer over 7 million insulation items. With 60 years of experience and achievements, we respond flexibly!

Since 1957, Daiban has specialized in processing insulation materials for air conditioning. With a rich inventory of materials and in-house production, we can accommodate short delivery times. We also have a wide variety of processing machines and specialized equipment to flexibly respond to various situations. 【60 Years of History and Experience】 Since the foam was introduced to Japan from Germany, we have been dedicated to air conditioning insulation processing! Our team of professionals in sponge, rubber, and plastic processing has condensed their ideas and ingenuity into our products. "Project consultation → Material selection → Prototyping → Mass production" – leave everything to us. Our specialized staff will provide you with proposals. Please feel free to consult with us. ■ Processing specialized in air conditioning insulation materials Over 7 million items available ■ Supports small lots, diverse varieties, and short delivery times ■ Abundant material inventory ■ Possesses a wide variety of processing machines and specialized equipment *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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Original Tool Case and 5S Tool Manufacturing [Processing Case Collection Available!]

If you have the materials, it's all good; the possibilities are endless depending on the idea! An original tool case will dramatically improve work efficiency!

At Daiban Co., Ltd., we can create original tool cases and 5S tools starting from just one piece. Even without a drawing, we can create a design based on a physical item or just an image, and we will propose a user-friendly solution. You can choose the hardness of the materials and colors according to your preferences. 【Features】 ■ Accepting orders from one piece ■ No mold required ■ Same-day shipping ■ Custom shapes and sizes *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Other work tools

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Manufacturing of precision machinery packing and seals [Case study collection available!]

Proposals based on materials tailored to the application! Precision equipment packing and seals can be produced from a single prototype.

At Oban Co., Ltd., we have been involved in the production of rubber, rubber sponge, and resin components used in industrial equipment from an early stage. Our staff, who have accumulated extensive experience and technical know-how, can provide material suggestions based on the intended use. We can manufacture from a single prototype, so please feel free to consult with us. 【Features】 ■ Extensive experience and technical know-how ■ Material suggestions based on intended use ■ Capable of manufacturing from a single prototype *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Sealing

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Presentation of a collection of case studies on the production of protective cushioning materials for precision machinery, instruments, and tools!

No problem if you don't have a blueprint! We can create a design without a mold, starting from just one piece, and propose and manufacture cushioning materials that fit your object perfectly.

We manufacture protective cushioning materials for precision machinery, instruments, tools, and more. We propose the optimal cushioning material for each type of protected item and can produce from just one piece. 【Features】 ■ No drawings are necessary. ■ We will take measurements from the actual item and handle the design. ■ We can produce from one piece without the need for molds. *For more details, please refer to the PDF document or feel free to contact us.

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Sponge-made display decoration 【Case study collection available!】

"Can be produced without a mold" The uses are limitless depending on your ideas! Display decorations that take advantage of the unique flexibility and lightness of sponge.

At Daiban Co., Ltd., we can utilize the unique flexibility and lightness of sponge to create storage cases for portability, promotional cases, display models, and more. Sponge is used in various fields such as displays, decorations, and signs. The applications are limitless depending on your ideas. You can also freely choose the color and hardness. Additionally, we can produce items without molds, allowing us to accommodate orders starting from just one piece. 【Features】 ■ Free choice of color and hardness ■ No molds required ■ Orders can be placed starting from one piece *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • others

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Introduction to integrated molded products made of rubber, silicone, and urethane.

It is possible to manufacture integrated molded products made of materials such as rubber, silicone, and urethane without drawings! Various applications include pipe covers, mobile phone covers, and packing.

Oban Co., Ltd. is a company that designs and processes foamed materials and industrial rubber products. We can create special molded products from materials such as cold-resistant rubber, conductive rubber, silicone, and urethane as a single piece. Applications include pipe covers, mobile phone covers, vulcanized tubes, prosthetic covers, and packing, and we can manufacture without drawings. We can produce items of any size. 【Features】 ■ Can be manufactured without drawings ■ Can be produced in any size *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
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Convenience of joint parts

Supports small lot and short delivery times! Over 3,000 types of molds for coins and rings available.

Oban Co., Ltd. is a company that designs and processes foamed materials and industrial rubber products. We have over 3,000 types of molds for circles and rings available at all times. We can accommodate all sizes and are capable of handling small lots with short delivery times. Additionally, for ring processing, we can respond to infinite sizes by slicing extruded molded pipes, not just through mold pressing. 【Features】 ■ Pressing of thick resin is also possible ■ Over 3,000 types of molds for circles and rings available at all times ■ Accommodates all sizes ■ Capable of handling small lots with short delivery times ■ Cost reduction possible without waste *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Plastic utensils and containers
  • others

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[Case Study Example 1] Portable Glass Case

Available from one piece! Introducing examples of processing for portable glass cushioning materials.

Daiban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foam tailored for a wide variety of applications. We received a request from Hishiya Seiko for the processing of "portable glass cushioning material." They chose our company because we can accommodate orders starting from one piece and because we provide short lead times and careful production, and they were very satisfied with the final product. *For detailed examples, please refer to the PDF document or feel free to contact us.

  • Cushioning material
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[Case Study Example 2] Storage Case for Mobile Fixtures

Designed for easy access! Introducing examples of processing for storage cases for mobile fixtures.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foams tailored for a variety of applications. We received a request from Shin Co., Ltd. for a "storage case for mobile fixtures." They expressed the need for a mobile storage case that would prevent the fixtures from getting damaged during transport and allow for easy access. Since there are six layers of cushioning material inside, we started with the design of the plastic board to ensure ease of retrieval and made fine adjustments to fit the size. *For detailed examples, please refer to the PDF materials or feel free to contact us.*

  • Cushioning material
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[Case Study Introduction 3] Desktop 5S Tool

Flexible design according to usage! Introducing examples of processing for tabletop 5S tools.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foam materials tailored for a wide variety of applications. We received a request from a customer to process a "desktop 5S tool." The customer expressed a desire to make inspection and quality control tasks more efficient, so we listened carefully to their current usage situation and designed a user-friendly layout. Since it is something that will be used frequently, we designed it to be slightly loose for easy access. We can also flexibly adapt our designs according to the intended use. *For detailed examples, please refer to the PDF materials or feel free to contact us.*

  • Cushioning material
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[Case Study Example 4] Portable Case for Sales Promotion

Easy to use and beautifully laid out! Introducing examples of processing for carrying cases.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processing foam materials for a wide variety of applications. We received a request from a customer to process a "portable case for sales promotion." This time, we designed it quite tightly to ensure that the product does not move during transportation of precision equipment, and based on the customer's requirements, we arranged it to be user-friendly and visually appealing. *For detailed examples, please refer to the PDF materials or feel free to contact us.

  • Cushioning material
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[Case Study Introduction 5-1] Presentation of Case Studies on Cushioning Material for Health Equipment!

Introduction of case studies for solving problems with cushioning materials for health equipment seat cushions!

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foam tailored for a wide variety of applications. We received a request from Selpower Co., Ltd. for the processing of "cushions for health equipment." They requested a cover made of sponge, similar to a cushion, that would be gentle on the body when lying directly on health equipment or sitting on it. We proposed two types of polyethylene foam, with densities of 15 times and 30 times, to ensure that it does not collapse under weight. The size was designed to be slightly tight to ensure a secure fit. *For detailed examples, please refer to the PDF materials or feel free to contact us.*

  • Cushioning material
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【Case Study Introduction 5-2】Mass Production of Cushions for Health Equipment

Support from prototype and verification to mass production! Introducing processing examples of cushions for health equipment.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processing foam for a wide variety of applications. We received a request from Selpower Co., Ltd. for the processing of "cushions for health equipment." In the prototype stage, we used a reciprocating cutter, but for mass production, it takes too much time and costs are high, so we will create a mold and switch to press processing. After pressing, we will bond and mold it with the base plate. Our company provides total support from prototyping to mass production through repeated trials and verifications with our customers. *For detailed examples, please refer to the PDF materials or feel free to contact us.

  • Cushioning material
  • others

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[Case Study Example 6] Inspection Tool Storage Case

Easy to use and beautifully laid out! Introducing examples of processing for inspection instrument storage cases.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foam tailored to a wide variety of applications. We received a request for the processing of a "storage case for inspection instruments." The request was to create a storage case that would prevent the inspection instruments from getting damaged while also improving usability. In this case, we designed the case to be snug to prevent the products from moving during transport, based on the customer's request, and arranged it to be user-friendly and visually appealing. We also changed the colors by type of instrument to make it easier to understand. *For detailed examples, please refer to the PDF materials or feel free to contact us.*

  • Cushioning material
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[Case Study Introduction 7] About Sound Absorbing Materials

Introducing the processing of urethane foam sound-absorbing materials! We are also involved in material development.

At Oban, which specializes in urethane foam processing, we have been engaged in sound-absorbing material processing since our founding. "Sound-absorbing materials" convert sound energy into thermal energy when sound energy enters the countless pores within the material. This energy conversion reduces sound. Our urethane foam is suitable for sound absorption. Furthermore, we collaborate with material manufacturers to develop materials. For example, we have various achievements and know-how, such as "applying non-woven fabric to the surface of sound-absorbing materials to increase strength" and "applying a coating to make it easy to wipe off dirt." *For detailed examples, please refer to the PDF materials or feel free to contact us.

  • Cushioning material
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[Case Study Introduction 8] Cone Processing Challenge

Introducing a case where we challenged ourselves with "cone processing," which we had no prior experience in.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processed foam for a variety of applications. We received a request to create a conical pole made of urethane as a safety device. Although we did not have any previous experience with conical shapes of this size, we conducted several tests and managed to shape it successfully. We will continue to challenge ourselves with various processing tasks in the future. *For detailed examples, please refer to the PDF materials or feel free to contact us.

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[Case Study Introduction 9] Presentation of Case Studies for Drone Cases & Cushioning Materials!

For those who are having trouble without a dedicated case. Custom production available from one piece! Introducing examples of drone cases and cushioning material processing.

Oban Co., Ltd. is a manufacturer of sponge, rubber, and plastic processing. We would like to introduce examples of processing foam materials for a wide variety of applications. We received a request from Muramura LLC for the processing of "drone cases and cushioning materials." They were having trouble transporting their drones and wanted a dedicated case that could also store the remote controls and iPads together. First, we took measurements, and then we proceeded with the design and drafting of the plans. We designed it to be user-friendly while maintaining strength. Considering costs, we minimized the amount of cushioning material used and designed it to be supported at key points. As per the customer's request, we were able to store two remote controls and two iPads under the drone. *For detailed examples, please refer to the PDF materials or feel free to contact us.*

  • Cushioning material
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NBR (nitrile rubber) sponge processed products

We offer processing of NBR sponge with short lead times and small lot sizes.

This is an independent bubble rubber sponge made from nitrile rubber. It has relatively excellent oil resistance, abrasion resistance, and tear strength, but its ozone resistance and cold resistance are inferior to other rubbers. With independent bubbles, it has almost no water absorption or breathability, and it can achieve water sealing with a low compression ratio. Manufacturers handling this product: Inoac Corporation, Daiwabo Progress Corporation, Heiwa Corporation, Sanwa Chemical Corporation Specifications and applications: Automotive parts for oil resistance Industrial products such as hoses, gaskets, O-rings, oil seals, and diaphragms Rubber cover rolls Footwear (shoe soles) *For more details, please refer to the PDF materials or feel free to contact us.

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EPDM sponge processed products (ethylene propylene diene rubber)

Short delivery times and small lot processing for EPDM sponge! [Material-specific processing case collection available now!]

This is an independent bubble rubber sponge made from EPDM. The biggest advantage of selecting EPDM is its excellent weather resistance. It has moderate oil resistance and good ozone resistance. Being an independent bubble structure, it has almost no water absorption or breathability, and it can achieve water sealing with a low compression rate. Manufacturers handling this product include: Inoac Corporation, Daiwabo Progress Corporation, Heiwa Corporation, and Sanwa Chemical Corporation. Specifications and applications: Vehicles and ships... window frame rubber, steam hoses, wire coverings, conveyor belt bumpers Insulation and heat retention... insulation seal materials for coolers and air conditioners Soundproofing and moisture resistance... various machine noise prevention seal materials, residential soundproof wall packing materials, various electrical equipment waterproof and moisture-proof packing materials *For more details, please refer to the PDF document or feel free to contact us.

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Urethane processing, small lot, short delivery time 【Material-specific processing case collection available!】

Leave difficult processing of urethane foam to us! No drawings needed, we will solve your problems.

Leave the processing of urethane foam to us. By combining various specialized processing machines, we can expand infinite possibilities. We also accommodate small lot orders with short delivery times. Material manufacturers: Toyo Sofrantech Co., Ltd., Inoac Corporation, Achilles Corporation Specifications and applications: Various sound-absorbing materials, air conditioning filters, liquid and gas sealing materials, soundproof flooring materials, mattresses, comforters and futons, pillows, bed pads, precision equipment, food and fruit packaging materials, fresh fish tray liners, seedling and horticultural soil, hydroponic materials, fence impact-absorbing walls, sports landing mats, mannequin bodies. *For more details, please refer to the PDF document or feel free to contact us.

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Eptsealer processing, small lot, short delivery time.

Leave the processing of Eptsealer to us.

The main component is EPDM rubber, which has excellent properties among general-purpose rubbers, including heat resistance, weather resistance, and chemical resistance (acid and alkali). It is packed with 30 years of know-how in cutting, custom cutting, bonding, and Eptsealer processing. Low prices are achieved through bulk purchases, and we have a full range of product numbers available. Specifications and Uses: Fills all gaps and shuts out heat, water, sound, and vibration. Electrical appliances: Packing and sealing materials for refrigerators, washing machines, room air conditioners, showcases, etc. Construction and civil engineering: Joint sealing for various exterior wall joints (PC boards, ALC boards) and roof panel joints. Marine and automotive: Weather strip retainer seals, filling at joints, and sealing. *For more details, please refer to the PDF document or feel free to contact us.

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CR (Chloroprene Rubber) Sponge Processed Products

We offer processing of CR sponge with short delivery times and small lot sizes.

This is an independent bubble rubber sponge made from chloroprene rubber. It has moderate oil resistance and good weather and ozone resistance. With independent bubbles, it has almost no water absorption or breathability and can achieve water sealing with low compression rates. Manufacturers handling this product: Inoac Corporation, Daiwabo Progress Corporation, Heiwa Corporation, Sanwa Chemical Corporation. Specifications and applications: Vehicles and ships: Hood cushioning pads / various duct seals and lamp gaskets Insulation and heat retention: Insulation sealing materials for coolers and air conditioners Soundproofing and moisture-proofing: Various machine noise prevention sealing materials / residential soundproof wall packing materials / various electrical equipment waterproof and moisture-proof packing materials *For more details, please refer to the PDF document or feel free to contact us.

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Custom-made pradan case and cushioning material

We will manufacture custom-made plastic cases and cushioning materials starting from one piece.

We manufacture custom-made plastic corrugated cases from one piece to mass production. You can freely choose the color and thickness of the corrugated plastic. You can also select the shape, such as folding type or container type, as you wish. The cushioning material inside is available in a variety of options, including hard and soft types. Usage specifications: - Transport boxes - Product storage - Carrying cases for exhibitions and more *For more details, please refer to the PDF document or feel free to contact us.

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Glass cushioning material, small lot, short delivery time.

For fragile items like glass, cushioning material is essential.

For fragile items such as glass, cushioning material is essential. By inserting materials like polyethylene foam, EVA foam, or rubber, they can be transported safely. We have various achievements, including our unique material blend, such as super EVA that does not transfer to glass. Specifications and Uses: It is used by placing it between items when transporting breakable goods like glass. It is laid under pallets to prevent damage to the items placed on them. *For more details, please refer to the PDF document or feel free to contact us.

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Silicone sponge processed products

We offer processing of silicone sponge with short delivery times and small lot sizes.

This is an independent bubble sponge made of silicone rubber. It has excellent thermal insulation and rebound elasticity. Depending on the degree of compression, it can generally be used from -60 to +200°C. Manufacturers: Tiger Polymer Corporation, Kureha Elastomer Corporation Specifications and applications: Various gaskets Packing materials Heat-resistant cushioning materials Insulation materials Electronic components, electrical components, automotive parts *For more details, please refer to the PDF document or feel free to contact us.

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Original aluminum case processing

Leave the custom aluminum cases and cushioning materials to us, from one piece to mass production.

Please leave the production of custom aluminum cases and cushioning materials to us, from one piece to mass production. We will manufacture them to your preferred size specifications. Additionally, we will propose the most suitable materials for cushioning, including hard types, soft types, colors, and various options. Specifications and Uses: - Large cases for transportation and handling - For storage and transportation of personal information documents - Slim cases suitable for precision equipment, LCDs, and documents - Transport cases for figures, mocks, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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[Processing Example] Sponge Gear Model

By storing materials in-house and processing them through slicing, we can procure materials at an overwhelming speed!

We would like to introduce a case where we responded to the request to "create a gear model using sponge" at an exhibition. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere the pieces with tape, conduct inspection, and ship the final product. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: Polyethylene foam A-8 gray laminated product ■ Chamfering processing included *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Aluminum Case for Shotguns

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request of wanting to transport the hunting rifle itself along with its surrounding parts. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and then ship. Our company stores materials and performs slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Hunting rifle aluminum case with one handle on the top ■ Internal cushioning material: PE foam A-8 black with varying depths ■ Lid cushioning material: urethane foam 20MBK *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Aluminum Case for Carrying Weights

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case where we responded to the request for a custom weight case. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we carry out cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and ship the product. At our company, we store materials and perform slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Aluminum case with one handle on the ceiling part: 1 unit ■ Cushioning material: PE foam black, tape adhered ■ Lid part: Cushioning material polyurethane foam profile 30/15 *For detailed examples, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Cushioning Material for Parts Transport

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request to "safely transport products without causing any damage." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and then ship. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: 15 times expanded polyethylene foam ■ Attached to the box with adhesive and 608 tape *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Cushioning Material for Aluminum Cases for Sales Promotion

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request for a stylish way to showcase products at sales locations. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and ship. Our company stores materials and performs slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Aluminum case with two handles ■ Cushioning material: PE foam A-8 black, adhered and cut ■ Lid: Wave sponge, measured separately, programmed *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Inspection Tool Storage Case Cushioning Material

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case where we responded to the request to "store inspection tools for screws according to our company's specifications." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, inspect, and ship. Since we store materials and perform slicing processing in-house, we can procure materials with overwhelming speed. 【Specifications】 ■ Storage case: 3 tiers, semi-transparent plastic interior ■ Material: PE foam A-8 black 1, IPW2 GPW2 36x314x217, 18 holes + 1 nut ■ Material: PE foam A-8 black Iw2 GW2 36x314x217, 22 holes + 1 nut *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Processing Example] Sound Absorbing Material Processed Products

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request to use sound-absorbing materials for server racks. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (foam). We then perform profile processing using a slicing machine and cutting processing with a vertical cutter machine. After inspection and quality checks, the products are packaged and shipped. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: Sound-absorbing foam, Toyo Soflantech sound-absorbing material LBM *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Motor Case Cushioning Material

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request for "an original case is necessary when selling as a set." After confirming the product specifications and usage conditions requested by the customer, we check and create processing drawings, select and develop appropriate materials (foam). Then, we perform cutting processing using a press machine, adhere with tape, and proceed to inspection and shipping. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: 15 times expanded black polyethylene foam ■ 9 holes included *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Spring Model

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case in response to the request for a large model to explain the structure at exhibitions. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (foam). Then, we perform cutting processing using a reciprocating cutter machine, adhere the pieces with tape, conduct inspection, and ship the product. Our company stores materials and performs slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Material: PE Foam A-8 Gray, Blue, Black ■ Adhesion: Manual processing available *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Cushioning Material for Partitions

By storing materials in-house and processing them through slicing, we can procure materials at an overwhelming speed!

We would like to introduce a case in response to the request to add protective sponge to movable partitions. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing and deburring using a wire machine, and ship the products after inspection. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: PE Foam A-8 Yellow, Red, Blue, Green ■ Wire Processing: Grooved *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Drone Case Cushioning Material

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request for "a case to store the drone and its accessories together." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (foam). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and ship the product. At our company, we store materials and perform slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Plastic corrugated gray with belt handle ■ Cushioning material A-8 urethane foam EMO mixed *For detailed examples, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Water Stop Eptseal Packing

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that meets the purpose of use for "metal component connection parts." After confirming the product specifications and usage conditions requested by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Following that, we proceed with prototyping, cutting processing using a reciprocating cutter machine, mass production pressing, inspection, packaging, and shipping. At our company, we store materials and perform slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Nitto Denko Eptsealer 1010 with single-sided adhesive *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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[Processing Example] Water Stop Rubber Sponge Packing

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case where we responded to the request to "seal the gaps between metal parts." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Following that, we proceed with prototyping, processing using a reciprocating cutter, mass production press processing, inspection, packaging, and shipping. At our company, we store materials and perform slicing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Material: Rubber Sponge Inoac E-4288, with post-bonding processing *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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