プロセス・ラボ・ミクロン List of Products and Services

"ecoface" is a metal mask that forms dimples on the printed surface and opening wall of SUS. By achieving smooth release from the plate, it is expected to suppress variations in solder volume within the surface. 【Features】 ■ Improved release from the printed circuit board due to a special surface ■ Resistant to organic solvents and alkalis ■ Delivery time is equivalent to that of conventional metal masks Additionally, samples will be exhibited at the "JPCA Show 2024" to be held at Tokyo Big Sight from June 12 (Wednesday) to June 14 (Friday). We look forward to your visit. *For more details, please refer to the PDF document or feel free to contact us.

• Photomask

"HGP (HG Premium)" is a metal mask developed for cream solder that shows low shear stress against relatively rough opening wall surfaces. With its sharp opening edges, it enhances the filling capability of solder on the squeegee surface and effectively prevents solder from bleeding out of the openings on the printing surface. 【Features】 - Has a sharpness of opening edge shape that is equal to or greater than SHG - Can provide excellent solder release properties for cream solder that shows low shear stress against relatively rough opening wall surfaces *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• Solder
• Other semiconductors

The "Divider" is a receiving jig that suppresses the bending of the substrate during router splitting, contributing to the efficiency and stability of the splitting process. It can be manufactured according to the substrate shape and the specifications of the splitting machine, and options such as inner plate specifications and vacuum specifications are also available. 【Features】 ■ Prevents deviation in the splitting trajectory ■ Improves substrate positioning accuracy ■ Prevents interference with mounted components *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Processing Jig
• Circuit board processing machine

As mobile devices and other technologies advance, the miniaturization of distribution devices is progressing, while the supply of large MLCCs is becoming tight due to the rapid expansion of onboard devices for HV and EV vehicles. There is an urgent need to shift to sizes below 0603 in consumer and industrial equipment. Our company ensures reliability in mixed mounting with large components. 【Proposed Solutions】 ■ Establishing various variations of the basic characteristics of metal masks ■ Printing performance matching evaluation for various solders (Stencil Navi) ■ Aperture design to achieve electrical/mechanical performance of mounted products, considering component shapes and mask characteristics *For more details, please refer to the PDF document or feel free to contact us.

• Other mounting machines
• others

The "Hayate Mask Rack" is a metal mask rack specifically designed for our frameless mask system "Hayate HAYATE." It can accommodate a total of 40 cases, with 20 cases per tier across 2 tiers. The dimensions are 640mm x 667mm x 1376mm, and it is an assembly type. Shipping costs will be confirmed after separate consultation. 【What is Hayate HAYATE】 ■ A frameless mask system with an air-based mask attachment and detachment method ■ Contributes to reducing storage and management costs, as well as replacement costs ■ Maintains stable tension even after repeated attachment and detachment *We also handle standard metal mask racks. ◎ Please feel free to contact us for more details.

• rack

Our company is engaged in the development, design, and manufacturing of various metal masks, as well as the development and manufacturing of related equipment and systems, precision printing plates, and various precision processing and prototyping. 'StencilNavi' is a mask and solder matching diagnosis service. Based on the characteristics of solder paste, we propose mask grades from our lineup that can exhibit good printability. By objectively evaluating the compatibility of solder and mask grades and suggesting suitable mask grades, we support our customers in achieving process improvements in a reliable and efficient manner. 【Features】 ■ Solder Static Shear Stress Evaluation Device - Equipped with panels that simulate the mask material and surface coating of each grade - Measures the static shear stress of solder ■ Solder Dynamic Shear Stress Evaluation System - Equipped with cylindrical tubes that simulate the roughness and inner wall coating of mask openings for each grade - Measures the dynamic shear stress of solder *For more details, please refer to the PDF document or feel free to contact us.

• Solder
• Other electronic parts
• Other services

The "Metal Mask Product Catalog" is the product catalog of Process Lab Micron, which develops, manufactures, and sells metal masks for electronic component mounting, precision plates for semiconductor packaging, and masks for displays. It features products such as the "SHG Metal Mask" suitable for high aspect ratio and continuous printing of micro components, as well as "SMT Mounting Metal Masks" and "PRO Masks/Nano Masks." *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts
• Other semiconductors
• Other mounting machines

The "Micro Parts, Transport Carriers, and Jigs Product Catalog" is the product catalog of Process Lab Micron, which develops, manufactures, and sells metal masks for electronic component mounting, precision boards for semiconductor packages, and masks for displays. It features products such as the "MagiCarrier," which allows for adjustable adhesive strength for micro parts and thin item transport, as well as "MagiCarrier-DIP" and "MagiFIX." [Contents] ■ Micro Parts and Transport Carriers ■ Flow Soldering Transport Carriers ■ Backup Jigs for Solder Printing and Mounting ■ Takeda Group Products ■ Accessories, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Inspection fixture
• Solder
• Mounter

Our company, as a top-class manufacturer of metal masks, continues to develop various technologies on our own, establishing new technologies such as additive methods and laser processing in the world of metal masks, and has built a "broad and deep" technological framework. Based on our wide-ranging and diverse technologies, we respond precisely to all customer needs. To closely engage with our customers and incorporate their feedback into product development, we have established a network that covers both domestic and international markets, where field engineers actively gather customer insights at each sales location. 【Business Activities】 ■ Development, manufacturing, and sales of metal masks for electronic component mounting ■ Development, manufacturing, and sales of masks for semiconductor packaging ■ Sales of fixtures related to electronic component mounting ■ Precision processing and prototyping through etching, plating, and laser ■ Other technical services related to the above *For more details, please refer to the PDF materials or feel free to contact us.

• Other electronic parts
• Other semiconductors
• Circuit Board Inspection Equipment

The era has shifted from manual splitting to router splitting. Leave the splitting work to the circuit board splitting machine! This is a receiving jig for cutting and splitting the perforations of the circuit board with the circuit board splitting machine.

• Printed Circuit Board
• Circuit board processing machine
• Circuit board design and manufacturing

●Technical Capability Producing high-resolution masks with a thorough management system ●High Quality Introducing ultrasonic cleaning machines to eliminate the causes of pinholes ●Low Cost Utilizing cutting-edge technology to ensure quality and stability ●Responsiveness Flexible production system through thorough process progress management

• Printing Machinery

The "SHG Metal Mask" reduces variation during continuous printing of micro components with high aspect ratio openings. By smoothing the opening walls and sharpening the opening edges, high aspect printing for micro components is made possible. When used in conjunction with various coating options, it contributes to further performance enhancement. 【Features】 ■ For continuous printing of micro components ■ Smoothing of opening walls and sharpening of opening edges ■ Achieves high aspect printing for micro components ■ Contributes to performance enhancement when used with various coating options *For more details, please request materials or view the PDF data from the download.

• Processing Contract

Emulsion glass mask (soda) compatible Chrome glass mask (soda & quartz) compatible ● Submicron automatic length measuring device A chamber is installed to maintain room temperature within ±0.3℃ in the clean room. Products are inspected under a strict inspection system to ensure quality.

• Glass
• Photomask

The inspection speed has further increased to accommodate the acceleration of the production line. To respond to the acceleration of the production line, the industry-leading V series has become faster. This is an inline solder printing inspection machine that has been significantly improved from the conventional model, which pursued high speed, high precision, and easy operation.

• Other inspection equipment and devices
• Visual Inspection Equipment

The "SHG Metal Mask" reduces variation during continuous printing of ultra-small components and high-aspect openings. By smoothing the opening walls and sharpening the opening edges, high-aspect printing of tiny parts is made possible. When used in conjunction with various coating options, it contributes to further performance improvements. 【Features】 ■ For continuous printing of ultra-small components ■ Smoothing of opening walls and sharpening of opening edges ■ Achieves high-aspect printing of tiny parts ■ Contributes to performance improvement when used with various coating options *For more details, please request documentation or view the PDF data available for download.

• Processing Contract

The "metal masks for SMT assembly" cater to a wide range of printing applications, including general-purpose, high-reliability assembly, and high-density assembly. We offer a rich variety of types, including edging metal masks, PH metal masks, and SHG metal masks, allowing you to select the most suitable metal mask for your application. 【Features】 ■ General-purpose to high-density assembly *For more details, please refer to the PDF document or feel free to contact us.*

• Processing Contract

Our proprietary mask (patented) is a metal mask developed by our company for ultra-high-density mounting that can also accommodate microchips.

• Other metal materials

"Hayate" is a frameless mask system that uses an air-based method for putting on and taking off the mask. It contributes to reducing storage and management costs as well as replacement costs. It maintains stable tension even after repeated putting on and taking off. 【Features】 ■ Mask putting on and taking off method ■ Reduction of storage and management costs (75% space reduction) ■ Reduction of replacement costs ■ Stable tension even after repeated putting on and taking off *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

A metal mask more suitable for high-density mounting than conventional laser metal masks.

• Other metal materials

This is an introduction to the "Laser Metal Mask" handled by Process Lab Micron Co., Ltd.

• Other metal materials

We deliver overwhelming quality.

• Other metal materials

This is a plastic spatula that gently scrapes solder paste off the mask without damaging it. Made of reinforced plastic, it can also be used to stir solder paste. This is our original product. Available colors include white, yellow, blue, red, and green. We have various stock available. It is a plastic spatula that does not damage metal masks. We also have a proven track record with products other than metal masks. It can be purchased from just one piece. Custom products for conductive measures are also available. "This product is compliant with RoHS2."

• Other work tools

This is a spray-type cleaning can for metal masks used in solder paste printing.

• Other consumables

This is an introduction to the reflow carrier board that achieves work efficiency in the reflow process. It can also be used as a component tray necessary for aligning parts, in addition to the reflow process. Due to the non-adhesive nature of the customer's materials, the ease of sticking (surface energy) and the ease of bending (rigidity) vary, so it is necessary to propose products with suitable adhesive strength each time.

• Printed Circuit Board

This is a holder that prevents warping of the circuit board during printing and component mounting.

• Other packaging materials

This is a holder that prevents warping of the circuit board during printing and component mounting.

• Other packaging materials

This is an introduction to the "Dip Carrier Board" handled by Process Lab Micron Co., Ltd.

• Other metal materials

This is a metal squeegee that enables positional accuracy and uniform scraping due to its sharp edge special processing.

• Other cutting tools

This is an introduction to the "etching metal mask" handled by Process Lab Micron Co., Ltd.

• Other metal materials

This is an introduction to a metal mask that corresponds to the unevenness of the substrate surface.

• Other metal materials

This is a system that combines a metal mask stored individually with a reusable host frame, used only during printing.

• Other metal materials

This is a metal mask for solder paste printing manufactured using high-precision additive technology. It is capable of creating masks for IC substrates and wafers.

• Other metal materials

Significant effects in reducing defect rates in mass production! Stabilizes the solder amount for ultra-small components and achieves high-aspect printing. ● High-density mounting ● Fine component mounting ● Ensures reliability in the component mounting process from prototyping to mass production.

• Other metal materials
• Photomask
• Printed Circuit Board

The "Frameless Mask System" is a system that combines a metal mask, which is stored individually, with a reusable host frame only during printing use. In addition to allowing shared use of the frame, existing masks can also be adapted through additional processing. We also offer a high-quality "FF Mask" that boasts mechanical strength, wear resistance, and heat resistance. 【Features (Frameless Mask System)】 ■ Mask attachment and detachment method ■ Easy installation with one touch ■ Uniform tension due to the combination method ■ Reduction of storage space ■ Ease of mask storage and management *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

Process Lab Micron Co., Ltd. provides technical services for precision processing using etching, plating, and laser technologies, and introduces the "Half Etching Technology." 【Standard Half】 ■ A method to reduce the thickness of the mask for high-aspect ratio parts. 【Smooth Half】 ■ Reduces step edges compared to the standard half, decreasing the burden on the squeegee. 【Reverse Half】 ■ A method to increase the thickness of the mask for parts that require solder volume. 【P-Surface Half】 ■ A method for forming reliefs when the surface of the printed material has irregularities. *For more details, please refer to the PDF document or feel free to contact us.

• others