コヤマ・システム List of Products and Services

■Factory Detective Series Secret Tools Secret Tool No. 1 - The Detective Does Not Miss Suspicious Movements - High-Speed Camera Detective Secret Tool No. 2 - The Detective Investigates Based on "Data" - Operational Rate Detective Secret Tool No. 3 - The Detective Notices "Differences" - AI Waveform Detective Secret Tool No. 4 - The Detective Does Not Forget Past Cases - AI Similar Image Detective

• Surveillance Camera System
• Data Logger
• Data Search Software

Automatic diagnosis of equipment anomalies from waveform data using AI! 【Feature 1】Easy to get started immediately You can try anomaly diagnosis right away with CSV data from equipment, PLCs, or sensors. 【Feature 2】Few anomaly data is acceptable Since it learns from normal data, diagnosis is possible even with a small amount of anomaly data. 【Feature 3】Integration with external devices It can output to PLCs, indicator lights, or upper-level communication in the event of an anomaly.

• Other electronic measuring instruments
• Other information systems
• Other FA equipment

"RekamoMA" is a drive recorder for production sites that uses high-speed cameras. By displaying images and waveforms, it allows for effortless visualization of on-site issues. By simply setting up recording where you want to see, you can go back and capture only the desired parts, freeing you from having to stay attached to the equipment until the issue can be reproduced. 【Recommended for those facing these issues!】 ■ Workpieces fall, causing minor stops in the next process ■ Instances of workpiece drops ■ Equipment collisions occur ■ Relying on intuition for minor stop countermeasures ■ Requires manpower to observe causes 【Voices from companies that have implemented it】 In a line that continuously processes automotive parts, we were troubled by the phenomenon of workpieces falling when the loader moved them to the next process, which occurred in various stages. In response, we adopted the Rekamo MA Basic model, capturing images from just before the error occurred to the recovery operation, and worked to quickly clarify the cause of the error. As a result... *For more details, please download the catalog or contact us.

• Image Processing Software
• Image analysis software
• High Speed Camera

"RekamoMA" is a drive recorder for production sites that uses high-speed cameras. By displaying images and waveforms, it allows for easy visualization of on-site issues. By simply setting up recordings where you want to see, you can go back and record only the desired parts, freeing you from having to stay glued to the equipment until the malfunction is reproduced. *Contributed to quality improvement at major automobile manufacturers! A catalog with case studies is currently available for free! You can view it for free via download. If you have any questions, please feel free to contact us. [Recommended for those who are struggling with the following issues!] ■ It’s difficult to find the moment of a brief stop after recording for a day. ■ Unable to grasp the causes of line stoppages due to noise-induced malfunctions or indicator lights. ■ Purchased a high-speed recording system, but the usage is complicated. ■ Sensors installed on equipment detect errors, but the cause is unclear, or you want to confirm it visually. We also offer free demonstrations with actual equipment and can conduct demo recordings on-site. Please feel free to contact us.

• Data Logger
• High Speed Camera
• Analysis Services

We will introduce a case study of the automotive manufacturer's use of the drive recorder 'RekamoMA' in production sites using high-speed cameras. By incorporating the core module of RekamoMA into the equipment, we capture welding spatter with the camera and synchronize it with waveform data for storage. This contributes to quality improvement through automatic judgment. 【Effects】 Improvement of quality in the manufacturing process 【Recommended for those facing these issues!】 ■ Workpieces falling, causing minor stops in the next process ■ Occurrence of workpiece drops ■ Equipment collisions occurring ■ Relying on intuition for minor stop countermeasures ■ Requiring manpower to observe causes *For more details, please download the catalog or contact us.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study on the use of the high-speed camera-based production site drive recorder 'RekamoMA' in automotive parts manufacturing. By capturing machining processes with a high-speed camera, we implemented measures to address the causes of short stops. The number of short stops has decreased by 84% compared to before implementation. There has also been a record of zero defective products flowing out to customers for 10 consecutive months. 【Effects】 ■ Reduction in work time ■ Cost reduction due to decrease in defects 【Recommended for those facing these issues!】 ■ Workpieces tipping over, causing short stops in the next process ■ Occurrence of workpiece drops ■ Equipment collisions ■ Relying on intuition for short stop measures ■ Labor-intensive observation of causes *For more details, please download the catalog or contact us.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the automotive parts manufacturer utilizing the drive recorder 'RekamoMA' equipped with a high-speed camera in their production site. This is a case where we analyzed the causes of brief stops (choko-tei) on the parts assembly and transport line. There are high-speed digital cameras sold as general household appliances. We have received numerous inquiries about capturing brief stops with such cameras, but they often do not yield satisfactory results. Even if the frame rate (number of frames per second) is high, if the light is insufficient or the shutter speed is not appropriate, the images can become blurry or too dark. We resolved such issues in the following case. [Case Study] - Industry: Automotive parts manufacturer - Problem: - They had tried high-speed consumer digital cameras and drive recorders, but could not capture the desired image quality. - Proposal: - We proposed the simple RekamoMA Basic with a single camera configuration. - Selected a camera capable of bright shooting at a high frame rate. - Successfully captured clear images by adjusting the strobe and shutter speed. *For more details, please contact us through the inquiry form below.

• Data Logger
• High Speed Camera
• Analysis Services

We will introduce the use case of the drive recorder 'RekamoMA', which employs high-speed cameras in production sites for information-related devices and precision equipment manufacturing. When a "choco stop" occurs, the line stops, causing significant impact, and the semiconductor (which is expensive) that is the workpiece can also be damaged. It is utilized for capturing images of robots in semiconductor production, sensor values, and operation screens. 【Case Study】 ■Industry: Information-related devices, precision equipment manufacturing ■Issues: - Unable to identify where the occurrence is, so we want to capture four locations simultaneously - Also want to use it as a data logger for sensors ■Proposal: - RekamoMA Pro (4 units) - By synchronously recording with four cameras at four locations, it becomes possible to analyze what is happening at the same time - By recording in conjunction with abnormal signals from the equipment, we can record only during trouble times, eliminating the hassle of searching for videos - Analog waveforms can now also be synchronously recorded *For inquiries regarding details, please click the inquiry form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the drive recorder 'RekamoMA' used in production sites that employ high-speed cameras for connector manufacturing. It is utilized to understand the reasons why molded products do not fall from the mold after being formed by an injection molding machine. 【Case Study】 ■Industry: Connector Manufacturing ■Issue: There are cameras that record based on captured images, but there is a discrepancy with the timing we want to capture. ■Proposal: RekamoMA Basic Capture images in conjunction with abnormal signals emitted by the equipment. *For more details, please click on the inquiry form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the precision chemical manufacturer utilizing the drive recorder 'RekamoMA' equipped with a high-speed camera in the production site. It is used for the purpose of addressing chocolate stoppages in the manufacturing process. 【Case Study】 ■Industry: Precision Chemical Manufacturer ■Problem: They want to utilize images from the high-speed camera and information from various sensors to aid in chocolate stoppage analysis and use it as a portable tool. ■Proposal: RekamoMA Pro (1 unit) Synchronize and record images from the high-speed camera with waveforms from various sensors for playback. Use the images and waveforms for analysis while viewing them on the same screen. Since it is a single camera, it is combined with a laptop-based setup and a storage case, making it a portable tool for use as needed. *For inquiries regarding details, please click on the contact form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the drive recorder 'RekamoMA', which utilizes a high-speed camera in a production site for a beverage manufacturer. This case study demonstrates how it became possible to confirm abnormalities occurring in the bottling process of the product. The abnormalities were too fast to be confirmed visually, and even after stopping the line to check after an abnormality occurred, the cause could not be identified. There were also instances where the product was simply allowed to flow through without confirmation. Additionally, the process was dark, making filming difficult. The bottle line being filmed operates at approximately 1000 bpm. 【Case Study】 ■Industry: Beverage Manufacturer ■Problems: - The filming subject moves at high speed, making it impossible to see visually (at least 480 fps is required) - Need to film two locations simultaneously - Desire for high-speed filming, but the filming environment was dark ■Proposal: - Suggested the RekamoMA Multi (2 cameras) that supports multiple cameras - By adopting a 750 fps camera (USB 3.0, cable length limitation of 8m), clear images can be captured - Synchronized recording of two locations - Both cameras are linked to our strobe, enabling high-speed filming even in dark locations *For inquiries regarding details, please click the inquiry form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the medical device manufacturing application of the drive recorder 'RekamoMA', which employs high-speed cameras in the production site. In this line, issues such as "missing parts pickup" and "transportation jams" were problematic. Additionally, although there are three separate lines, it was necessary to record and monitor the status with a single system. Furthermore, there was a time lag between the occurrence of an anomaly and the transmission of the anomaly signal, making it difficult to use the anomaly signal directly as a recording start trigger. 【Case Study】 ■Industry: Medical Device Manufacturing ■Problems: - It is necessary to record the operations of three separate lines with one system. - There is a time lag from the occurrence of an anomaly to the transmission of the anomaly signal, preventing it from being used as a recording trigger. ■Proposal: - We proposed the RekamoMA Multi, which supports multiple cameras (3 units). - It allows for asynchronous recording of the three separate locations. - We were able to address the time lag of the anomaly signal with a function that compensates for the delay in recording (offset function). *For more details, please contact us via the inquiry form below or click on the link for 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We would like to introduce a case study of the drive recorder 'RekamoMA' used in a production site that employs high-speed cameras at a beverage manufacturer. When replacing equipment in the bottling process, we want to capture the normal state before the replacement and compare it with the operational state after relocation. 【Case Study】 ■Industry: Beverage Manufacturer ■Problem: We want to shoot with two cameras, but we don't have the budget for two high frame rate cameras. We want to add cameras in the future. The shooting environment is not bright. ■Proposal: RekamoMA Multi (2 units) By adopting a high frame rate (260fps) and a medium frame rate (130fps) camera, we stayed within budget. Provided with a configuration anticipating expansion up to a maximum of 4 units. We offer our strobe. *For more details, please click the inquiry form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

We will introduce a case study of the food manufacturer utilizing the drive recorder 'RekamoMA' in a production site that employs a high-speed camera. It is used for addressing chocolate stoppage issues in the product packaging bagging equipment. The existing camera system was unable to capture these occurrences. Chocolate stoppages can happen several times a day or just a few times a month, among various other scenarios. [Case Study] ■Industry: Food Manufacturer ■Problem: Want to capture with a high-speed camera, but there is no space for lighting installation. Abnormal occurrences are irregular, making it difficult for people to observe and capture them. ■Proposal: RekamoMA Basic Adopt a camera from high frame rate options that can shoot brightly. Combine with gain adjustment for imaging. Capture in conjunction with the equipment's abnormal signal. *For more details, please click the inquiry form below or the link to 'RekamoMA' below.

• Data Logger
• High Speed Camera
• Analysis Services

This product maintains the basic functionality of the Rekamo series, which captures external signals as event triggers for imaging and saves the footage before and after, while being priced for customers who do not require high-speed camera performance. 【Rekamo Series Case Studies】 ■ Analysis of chocolate stop in automotive parts ■ Labeling process in beverage manufacturing ■ Manufacturing line for precision instruments ■ Chemical manufacturing line ■ Medical device manufacturing line We offer free demonstrations with actual machines and can conduct demo shoots on-site. Please feel free to contact us.

• Data Logger
• High Speed Camera
• Surveillance Camera System

The "RekamoMA Series" is a visualization tool for production sites that can record images before and after abnormalities in equipment, linked to abnormal signal alerts, using a high-speed camera. It reliably captures the difficult-to-grasp moments of short stops, aiding in on-site improvements, maintenance measures, equipment management, and development/experimentation. Customization is also possible according to your needs, such as the number of cameras and recording time. 【Rekamo Series Case Studies】 ■ Analysis of short stops in automotive parts ■ Labeling process in beverage manufacturing ■ Manufacturing line for precision instruments ■ Chemical manufacturing line ■ Medical device manufacturing line We offer free demonstrations with actual equipment and can conduct demo recordings on-site. Please feel free to contact us.

• Data Logger
• High Speed Camera
• Analysis Services

- A professional tool that excels in visualizing events - Synchronized storage of high-speed camera images and sensor information - Strong support for solving on-site issues

• Data Logger
• High Speed Camera
• Analysis Services

"RekamoMA" is a drive recorder for production sites that uses a high-speed camera. By displaying images and waveforms, it allows for easy visualization of issues on the site. By simply setting up recording where you want to see, you can go back and capture only the desired parts, freeing you from having to stay glued to the equipment until the issue is reproduced. 【Recommended for those facing these issues!】 ■ Workpieces falling, causing minor stoppages in the next process ■ Occurrences of workpiece drops ■ Equipment collisions ■ Relying on intuition for minor stoppage countermeasures ■ Requiring manpower to observe causes *For more details, please download the catalog or contact us.

• Data Logger
• High Speed Camera
• Analysis Services

Originally, the plan was to modify the equipment and connect it to the chocolate stop drive recorder, but the 'STU-1' is a product that can instantly transmit information to the chocolate stop drive recorder without going through the equipment or PLC. The installation method is very simple. You just need to attach the sensor detection unit to the stacked indicator light that is associated with the equipment, and the installation time is only 2 minutes. Additionally, the sensor detection unit "SK-1" can be used with any type of stacked indicator light, regardless of the manufacturer or type. 【Features】 ■ Easy installation ■ Can be integrated without going through equipment or PLC ■ Long-distance type can also link with Andon *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• others
• Other FA equipment

The "Operating Rate Display Tool" is a tool for equipment maintenance that collects operational information from equipment and displays it in chart form. By simply attaching sensors to existing stack lights, it automatically collects lighting data and displays the operating rate in real-time. Additionally, the receiver and transmitter connect wirelessly, allowing for installation with minimal wiring. 【Features】 ■ Displays the status of the lights in a color chart ■ Easily identifies factors that need to be reduced ■ Enhances awareness on-site with clear chart displays ■ No manual input required with CSV output ■ Efficiently generates analysis data *For more details, please refer to the catalog or feel free to contact us.

• Analytical Equipment and Devices