酉島製作所 List of Products and Services

The "Eco Pump" is a product that utilizes the extremely advanced technology cultivated over 100 years as a pump manufacturer, applied to standard pumps, and has begun development and sales. As the world has started to move seriously towards carbon neutrality, interest among energy-conscious customers is growing increasingly. In response, we have released the "Super Eco Pump," which further enhances the efficiency of the Eco Pump and upgrades its features. We promise a quality that sets it apart from standard pumps. 【Features】 ■ High-efficiency design for smooth water flow ■ Impeller cut to eliminate waste ■ Comprehensive support system *For more details, please download the PDF or feel free to contact us.

• Other pumps
• Other Pumps

"TR-COM" is a system that allows for the monitoring of machine conditions by installing wireless vibration sensors on rotating machinery. Data management is conducted in the cloud, enabling monitoring via a web interface from anywhere at any time. 【Features】 - The sensors can be retrofitted without wiring, making installation easy. - Capable of measuring up to 10,000 Hz, allowing for the detection of early bearing damage. - The shape of the vibration acceleration spectrum can help estimate the cause of machine abnormalities. 【User Feedback】 - We were able to detect changes in machine conditions early, preventing line stoppages and cutting maintenance costs by 80%. - We could also estimate the causes of failures, which clarified how to respond during abnormal occurrences. - By monitoring changes in machine conditions, we can now determine the timing for maintenance. - The sensors are battery-operated and can be retrofitted without wiring, allowing for a speedy installation. 【Application Process for the Giveaway】 1. If you download the PDF by 2023/7/11, we will send you an email with a separate application form. 2. The deadline for the application form is 7/31. *Please check the application form for details.

• Software (middle, driver, security, etc.)

Are you struggling with the introduction of IoT in your factory or the operation of maintenance systems? Are you having trouble transitioning from a PoC to full operation? We propose the vibration monitoring system 'TR-COM', which can prevent failures in rotating machinery and easily enable IoT maintenance, thanks to our expertise as a rotating machinery manufacturer. The rotating machinery monitoring system 'TR-COM' involves attaching small sensors to rotating equipment, such as pumps, to monitor the operational status of the machinery. It allows for the collection of a large amount of measurement data in a short time, reducing inspection time and personnel resources. You can check the overall status of the factory on a single screen and detect machine anomalies early. 【Features】 ■ The system can be implemented quickly and at a low cost The unit price of sensors and cloud usage fees are low, and no electrical work is required for installation, allowing for retrofitting. ■ Early detection of anomalies and analysis of their causes Time-series data accumulation of frequency spectra allows for the analysis of the causes of anomalies. ■ Maintenance support We provide support for identifying the causes of pump failures, advice on IoT maintenance, and repairs. *For more details, please refer to the materials or contact us.

• Software (middle, driver, security, etc.)

Are you struggling with the introduction of IoT in your factory or the operation of maintenance? Are you having trouble transitioning from a PoC to full operation? We will address your challenges at the "IoT Solution Exhibition" held in April! We propose the vibration monitoring system 'TR-COM,' which can prevent failures in rotating machinery and enable easy IoT maintenance, thanks to our expertise as a rotating machinery manufacturer. The rotating machinery monitoring system 'TR-COM' supports the operation and maintenance of pumps and air conditioning units by utilizing IoT. You can obtain a large amount of measurement data in a short time, reducing inspection time and personnel resources. It allows for overall status checks of the factory through a list screen and early detection of machine abnormalities. 【Features】 ■ Early detection of abnormalities and capability for cause analysis ■ Quick and low-cost system implementation ■ One-stop provision of sensors, apps, web screens, and maintenance 【Exhibition Information】 *We will be exhibiting at the IT exhibition 'Japan IT Week Spring IoT Solution Exhibition,' where the latest IT products and services gather! ↓↓↓ For booth details, please refer to the basic information below.

• Software (middle, driver, security, etc.)

The Ministry of Economy, Trade and Industry is promoting initiatives to facilitate the accurate introduction of "smart security technologies" through public-private collaboration. As part of this effort, the Smart Security Promotion Committee evaluates the validity of new security methods utilizing smart security technologies and data, and aims to share and disclose information on new technologies and smart security models to promote their introduction and expansion. This information is compiled and published as the "Smart Security Technology Catalog" by the National Institute of Technology and Evaluation (NITE). Recently, as the fourth case in the Smart Security Technology Catalog, Trishima's rotating machinery monitoring system "TR-COM" has been registered as an effective technology. 【System Features】 ■ Utilizes vibration data collected from small wireless sensors ■ Capable of early detection of abnormalities in rotating machinery ■ Can be easily retrofitted without the need for power supply or control wiring construction ■ Can capture signs of failure that appear in the high-frequency range ■ Allows for remote monitoring of machine status and data analysis using a web browser *For more details, please refer to the related links or feel free to contact us.

• Vibration Monitoring

Our company will be participating in the webinar event "4th CONEXIO BlackBear Fes" with a total of 4 presentations. Those promoting DX may be struggling with how to operate the implemented systems on-site. In Presentation 3, we will introduce key points to consider when implementing and operating systems, based on success stories from users who have adopted the vibration monitoring solution TR-COM. We will briefly explain the basics of vibration monitoring, examples of vibration monitoring, and points to consider when implementing and operating IoT vibration monitoring systems. We sincerely look forward to your participation. 【Webinar Overview】 ■ Date: June 23, 2022 (Thursday) ■ Time: Torishima Manufacturing Co., Ltd. [Presentation 3] 13:00 - 13:45 ■ Venue: Zoom (Online) ■ Participation Fee: Free (You can register for each presentation you wish to attend) ■ Capacity: 200 participants per presentation *For more details, please feel free to contact us.

• Business Skills Seminar
• Vibration Monitoring

We would like to introduce a case study of the vibration IoT maintenance system 'TR-COM' that we handle, implemented in a paper mill. At this factory, information about past incidents (machines making unusual noises due to insufficient lubrication) was registered at the time of product implementation. About a month later, the AI function detected a lack of lubrication in the same type of machine No. 2 as an anomaly. The person in charge commented, "We did not notice any abnormalities during the routine inspection the day before. This was a great help." 【Overview】 ■ Implementation site: Paper mill ■ Implemented product: Vibration IoT maintenance 'TR-COM' ■ Implementation effect: Discovered anomalies that were not noticed during routine inspections *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)

We would like to introduce a case study of our vibration IoT maintenance product 'TR-COM' implemented in a chemical plant. In this plant, vibration measurement of critical machinery used to take 6 hours every month, but after the introduction of our product, data acquisition can now be completed in just 1 hour during routine inspections. The person in charge commented, "It's great that what used to take 6 hours can now be done in 1 hour. I appreciate the support for cause investigation during abnormal conditions." 【Overview】 ■ Implementation site: Chemical plant ■ Product implemented: Vibration IoT maintenance 'TR-COM' ■ Effect of implementation: Reduced vibration measurement work time to 1/6 *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)

At the steel plant, unexpected shutdowns occurred several times a year on a certain production line. By implementing our vibration IoT maintenance system 'TR-COM', we were able to detect signs of failure early and optimize the timing for bearing grease maintenance. As a result, we have maintained normal operations for over a year. The person in charge commented, "There are no more weekend or night shifts, and I no longer worry about when I might be called in. I am truly grateful." 【Overview】 ■ Implementation site: Steel plant ■ Implemented product: Vibration IoT maintenance 'TR-COM' ■ Implementation effect: Continued normal operations for over a year *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)

How much of the inspection and maintenance know-how that veteran maintenance technicians have accumulated and shared within the company has been passed on to new technicians? There are differences in the types of machines, installation conditions, and variations due to individual differences even among the same type of machine, each with its own characteristics. Torishima believes that accumulating the characteristics of each machine and utilizing them for maintenance will become an asset for the company. The vibration IoT maintenance system 'TR-COM' solves customers' concerns regarding rotating machinery with a combination of tools and know-how, providing maintenance support from all angles. [Features] ■ Ability to accumulate maintenance know-how within the company ■ Can measure vibration frequencies up to 10,000 Hz ■ Time-series monitoring of frequency spectrum ■ Supports maintenance by leveraging know-how *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)

Vibration monitoring may seem sufficient for the maintenance of rotating machinery when visualized through trend graphs, but isn't it misleading? While trend graphs can indicate machine abnormalities, they do not provide guidance on what actions to take on-site. The 'TR-COM' vibration IoT maintenance system from Torishima can accumulate time-series data of frequency spectra, enabling root cause analysis of abnormalities. Please feel free to contact us when needed. 【Features】 ■ Early detection of abnormalities with the ability to analyze causes ■ Capable of measuring vibration frequencies up to 10,000 Hz ■ Time-series monitoring of frequency spectra ■ Maintenance support utilizing our expertise *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)

"Are you facing challenges such as wanting to introduce IoT into your factory but not knowing what or how to implement it?" The 'TR-COM' vibration IoT maintenance system from Torishima offers low-cost sensors and cloud usage fees, and it can be installed without electrical work at the time of implementation, allowing for retrofitting. Additionally, when starting to use it, you only need to attach the sensors to the machines and perform the initial setup using a smartphone app, making it very easy to start using in about an hour per sensor. Please feel free to contact us when you need assistance. 【Features】 ■ Quickly and cost-effectively implement the system ■ Measure vibration frequencies up to 10,000Hz ■ Time-series monitoring of frequency spectrum ■ Support maintenance by leveraging know-how *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)

TR-COM is a system that utilizes vibrations to monitor the condition of various rotating machinery. You can leverage the know-how that Torishima has cultivated over many years as a pump manufacturer in the operation and maintenance field. By simply installing a battery-replaceable wireless sensor, you can easily collect vibration and temperature data on your smartphone. This data is analyzed using Torishima's unique methods, allowing for early detection of changes in the machinery. Additionally, since the data is managed in the cloud, it can be monitored remotely via a web interface. The system performs frequency analysis of vibration acceleration up to 10,000Hz, enabling early detection of condition changes that traditional sensors might miss by capturing "changes in frequency rather than the magnitude of vibration." It is actively used in over 400 facilities, including power plants, manufacturing industries, and buildings. It is particularly well-received for its clarity in determining the timing for bearing grease-ups and replacements. 【Features】 ■ Provides a one-stop solution not only for sensors but also for apps, web cloud, and maintenance ■ Offers consultation for machine maintenance advice ■ Automatically sends inspection reports and abnormality detections ■ Records notes and photos during inspections with the smart log feature ■ Received the 2020 TPM Excellent Product Award

• Software (middle, driver, security, etc.)
• Other safety equipment

This document explains the necessity of energy saving through pumps. In 2020, the Japanese government declared its aim to achieve carbon neutrality and a decarbonized society by 2050. Following this declaration, various companies have set energy-saving targets, and businesses are being urged to engage in economic activities that do not emit greenhouse gases. In this context, the power consumption of pumps accounts for about 30% of Japan's total electricity consumption, representing a significant portion. In other words, by saving energy with pumps, it is possible to reduce both power consumption and carbon dioxide emissions, contributing to carbon neutrality. To help you learn more about energy saving, we are holding pump energy-saving seminars (reservation required) both in-person and online. Participation is free, so please feel free to contact us. [Contents] ■ Why energy saving with pumps now ■ Overview of energy saving with pumps ■ Introduction of new demonstration equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps
• Technical Seminar

"Mechanical seals" play an important role in supporting safety and economy as shaft seals for rotating machinery such as pumps, water wheels, agitators, and centrifuges. They prevent the leakage of sealing fluids at the sliding surfaces that rotate relatively between the seat (fixed ring) and the washer (rotating ring). We offer a wide range of products, including the "LU1000 series" of rubber bellows seals, as well as rotating single-spring seals such as the "HU2000 series (unbalanced type)" and "HB2000 series (balanced type)." [Contents] ■ Trisima and mechanical seals ■ For power generation plants ■ For seawater desalination plants ■ For water supply and sewage treatment plants ■ For river and agricultural pumping, drainage, and irrigation plants ■ For chemical and petrochemical plants *For more details, please refer to the PDF materials or feel free to contact us.

• Other pumps
• others

We would like to introduce a case where our "Eco Pump" was implemented by Company V, which supplies nickel both domestically and internationally. At Factory M, the pump used for supplying cooling water (sulfuric acid plant water supply pump) was old, so it was decided to update it to our product. We delivered our product, which can save energy without an inverter, tailored to the customer's equipment specifications and operating conditions. This allowed for the use of (two) pumps to differentiate between "high flow needed in summer" and "low flow sufficient in winter." [Case Overview] ■ Implementation Location: Company V, Factory M ■ Implemented Product: Eco Pump ■ Results: Energy savings and reduced management effort *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

"TR-COM" is a rotating machinery monitoring system that utilizes IoT to support the operation and maintenance of equipment such as pumps and air conditioning units. By installing compact sensors with built-in batteries and wireless capabilities on rotating machinery, it is possible to collect data on vibrations and temperatures, allowing for an understanding of the machine's condition. Additionally, based on the collected data, early detection of machine anomalies can be achieved, preventing troubles and losses caused by machine failures. Data management is conducted on the cloud, enabling monitoring via a web interface anytime and anywhere. 【Features】 ■ One-stop provision of sensors, applications, web interface, and maintenance ■ Automatic sending of inspection reports and anomaly detections ■ Smart log function allows for recording notes and photos during inspections ■ Awarded the 2020 TPM Excellent Product Award *For more details, please refer to the materials. Feel free to contact us as well.

• Software (middle, driver, security, etc.)

"TR-COM" is a system that monitors the condition of various rotating machines using vibrations. The know-how that Trishima has cultivated over many years as a pump manufacturer can be utilized in the operation and maintenance field. In general vibration monitoring methods, machine deterioration cannot be detected until the vibration level increases significantly and the vibration trend graph rises. Our new vibration management method allows us to capture changes in frequency by arranging frequency spectra in chronological order, enabling us to visually discover changes in the machine before the vibration trend changes. Additionally, commonly used portable vibration meters and wireless vibration sensors typically operate up to 1,000Hz. While changes in machines can be detected within that range, it is difficult to detect signs of deterioration before a failure occurs. With "TR-COM," we can detect signs of deterioration early by capturing changes in the vibration spectrum up to 10,000Hz. [Features] ■ Capable of measuring up to 10,000Hz ■ Discover changes through chronological frequency spectra ■ Early detection of machine abnormalities ■ Monitoring and analysis possible via office web interface *For more details, please refer to the PDF document or feel free to contact us.

• Other safety equipment
• Software (middle, driver, security, etc.)

The rotational machinery simple monitoring system 'TR-COM' acquires vibration data using IoT sensors and manages equipment status in the cloud from anywhere at any time. Additionally, by capturing changes in frequency rather than the magnitude of vibrations, it helps in the early detection of abnormalities. ■ Delivery achievements by industry Power generation, buildings, chemicals, rubber, steel, beverages, machinery, clean centers, papermaking, water supply and drainage, food, hospitals, semiconductors, electrical and electronics, textiles, pharmaceuticals, and many others. ■ Representative equipment installed Power generation: Key motors, pumps, fans, and cooling towers of power generation equipment. Steel: Raw material conveyors, cooling towers, power generation equipment. Buildings: Pumps, fans, and motors for heat sources and air conditioning lines. Beverages: Motors, pumps, and air conditioning equipment on production lines. Papermaking: Motors, pumps, fans, and power generation equipment on production lines. *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)
• Other safety equipment

"TR-COM" is a simple monitoring system for rotating machinery that allows for the acquisition of a large amount of measurement data in a short time, enabling a reduction in inspection time and personnel resources. Based on the acquired data, it can detect machine abnormalities early, preventing troubles and losses due to machine failures. The collected measurement data is stored in the cloud for centralized management, ensuring safe long-term data backup. 【Features】 ■ Reduces machine inspection time ■ Early detection of machine abnormalities ■ Enables planned maintenance based on data ■ Prevents unplanned downtime ■ Check the status on the office computer screen *For more details, please refer to the PDF document or feel free to contact us.

• Other safety equipment
• Software (middle, driver, security, etc.)

There is still a lot of waste in the pump systems of factories and commercial buildings. With Torishima's "Eco Pump," it is possible to reduce annual costs by several hundred thousand yen by replacing conventional pumps. It also significantly reduces CO2 emissions. In fact, there are many achievements, such as a "40% reduction in power consumption" at swimming schools! *Currently, we are distributing a collection of case studies and catalogs together for download. 【Demonstrations are also being held!】 We want more people to know about "energy saving with pumps," so we are regularly holding demonstrations of actual pumps and seminars. "Can you really save electricity with pumps?" "Is energy saving with pumps just about inverters?" "Aren't all pumps the same?" We are answering various questions related to energy saving. *For more details or to apply, please feel free to contact us through the "Contact Us" section!

• Other pumps