山京インテック Product Lineup

This product is a fluid connector component made from aluminum material, manufactured through integrated machining using a lathe and machining center. Its structure, which does not use welding or press-fitting, ensures high strength and airtightness. We prioritize the internal quality, which is the most important aspect of fluid components, and thoroughly address burr removal at intersecting holes and chip residue prevention. To suppress aluminum-specific welding and burr lifting, we use aluminum-specific tools and optimal cutting conditions to achieve stable surface roughness. Additionally, the mounting flange surface is processed with consideration for distortion caused by clamping, ensuring stable flatness.

• Other machine elements

This product is a storage case made from aluminum material. It is manufactured using a complete machining process with a 3-axis machining center. The case is machined from square material, with high precision processing of the flange outer shape, mounting holes, central cylindrical pocket, and stepped inner diameter section. To ensure the positioning accuracy of the sensors, the inner diameter section is managed for dimensional accuracy and concentricity through finishing processes. As needed, re-gripping is performed to ensure overall dimensional accuracy and flatness.

• Other machine elements

This product is a precision machined part used in winding devices for textile machinery. It has a shape based on a round object with a protruding section, and due to the offset center hole, high machining technology is required. The processing combines lathe machining and machining to accommodate complex shapes. As it is a monolithic structure machined from aluminum material, specialized jigs are used during processing to prevent distortion and warping, ensuring careful finishing while maintaining precision. With reliable machining technology, we achieve quality that meets our customers' expectations.

• Other machine elements

In manifolds that handle fluids such as ink, the finishing quality of the internal flow paths is very important, not just the appearance. If the finishing is inadequate, it can lead to issues such as variations in flow rate, fluid stagnation, and the generation of bubbles. Additionally, even slight burrs can cause nozzle blockages. To prevent such problems, our company pays special attention to the finishing quality of the inner diameter during processing. After machining, we carefully check for any remaining burrs or foreign substances. We deliver quality that can be used with confidence. Furthermore, we also consider the surface roughness of the sealing surfaces, achieving a finish of approximately Ra0.8 through cutting processes alone. We value the precision and quality that support stable sealing performance.

• Other machine elements

We provide high-precision and stable quality orifice processing of nozzle heads based on the drawings supplied by our customers. Orifice processing requires advanced machining techniques, especially for small-diameter through holes and edge shapes directly related to flow characteristics. Our company can meet precision requirements in the tens of microns by setting optimal processing conditions with our equipment and skilled technicians. Additionally, we carry out cleaning, deburring, and inspection in-house consistently after processing, ensuring meticulous finishing down to the details that affect flow performance and appearance quality. We also offer suggestions for processing methods tailored to materials and applications, providing flexible support from prototyping to mass production. We promise to accurately reflect our customers' design intentions and contribute to the creation of reliable nozzle head products.

• Other machine elements

This is an example of a thin-walled aluminum case manufactured through cutting processing. This product has a very thin wall with an inner and outer diameter difference of 2mm and a thickness of 2mm, making it a challenging shape that is prone to warping and distortion depending on the workholding method during processing. Our company used air chucks and specialized jigs instead of hydraulic methods to process it without causing warping or distortion. We can also propose the optimal jigs and processing methods according to customer specifications such as surface roughness and tolerances. If you are facing difficulties with thin-walled processing or thin material processing, please feel free to consult us.

• Other machine elements

Our company specializes in precision machining of round parts (cylindrical shapes) and has experience in processing shafts, rotors, and more. While we also accommodate square parts, we optimize process design and machining conditions primarily for round parts, accepting orders for prototyping to small lot production. We possess various machining equipment, including 5-axis machining machines, and can propose machining methods tailored to your needs. For examples of our work, please refer to the images on our company website. The size range we can handle is approximately 20 to 250 mm for square parts and 20 to 200 mm for round parts.

• Other machine elements

This is an example of manufacturing a thin aluminum ring through cutting processing. The ring has a difference of 3mm between the inner and outer diameters and a thickness of 3mm, making it prone to warping and vibration during processing. Conventional turning processes often result in warping after machining, making it a challenging task. Therefore, our company used specialized jigs to process the ring without causing distortion or warping. We can also propose processing methods using specialized jigs tailored to customer specifications such as surface roughness and tolerances. Please consult us if you are having difficulties with thin material processing.

• Other machine elements

Hollow shapes with a wall thickness of about 1mm and specified surface roughness for the inner and outer diameters are prone to warping and vibration during processing, making it difficult to achieve dimensional tolerances. Our company uses jigs to perform cutting operations on specified areas from hollow work blanks. By conducting all shape processing through cutting, we ensure the necessary dimensional accuracy and adopt methods that minimize warping. We will inquire about the processing methods according to the surface roughness and tolerance requirements for the inner and outer diameters and respond while consulting with you.

• Other machine elements

Have you ever experienced that even though you arranged individual parts according to the drawings, the required precision was not achieved after assembly? Even if the parts are precise individually, the product dimensions can be corrected during assembly, leading to deviations from the required precision. At our company, we leverage our experience in parts manufacturing within the assembly department to propose solutions that balance assembly efficiency and post-assembly precision, after confirming the part shapes and assembly methods. Please let us know your current challenges.

• Other machine elements

We received an inquiry from a customer asking if it was possible to manufacture an integrated part that was being processed on a machining center using an NC lathe. The material is SUS304, and due to the deep cutting area of the inner diameter, there were challenges such as long processing times and high costs, making it unsuitable for mass production with machining center processing. In transitioning to an NC lathe, we organized the challenges, including material distortion during processing and selecting cutting tools that would not break even with deep cuts. Through trial and error, including changes to the cutting method and cutting tools, we established a new processing method. As a result, we were able to reduce costs to about one-third and make mass production possible.

• Other machine elements

We move between NC lathes and machining centers to handle processing across multiple surfaces all at once. We can also accommodate processing that involves only lathes or only machining centers, with all work performed by experienced craftsmen. Our production mainly focuses on small lots of various types (around 100 pieces per month), primarily using aluminum and stainless steel, while we also consider difficult-to-machine materials upon confirming the conditions. If you have any issues with multi-surface processing, please feel free to consult us.

• Other machine elements

We support machining of three-dimensional shapes using CAD and CAM. We mainly manufacture using a 5-axis machining center, and we can also accommodate requests for machining curved and complex shapes. Additionally, we can process data from 3D XYZ coordinates, so even if there is no CAD data, production may be possible depending on the conditions. We will propose the optimal machining method based on the shape, material, required precision, and quantity. If you have any issues with three-dimensional shape processing, please feel free to consult us.

• Other machine elements

We support micro-hole machining with a machining center for extremely small diameters. We have a track record of processing fine holes required for fluid control components such as nozzle heads and orifices, and we can handle machining down to φ0.05mm (50μ). In a sample, we performed through-hole machining of φ0.05mm on the apex of a conical cone with a bottom diameter of φ1mm and a height of 0.7mm. We will propose optimal conditions based on factors such as hole diameter, depth (thickness), material, and quantity. Please consult us if you have any issues with micro-hole machining.

• Other machine elements

【Aluminum Machined All-Directional Mirror】 We consistently prototype and manufacture conical mirrors used for all-direction (360°) image acquisition, from aluminum cutting to mirror finishing. The development was prompted by inquiries at exhibitions regarding the high cost of glass all-direction mirrors and the difficulty of adding screws at arbitrary positions. Due to its conical shape, there is a challenge in achieving mirror surface quality because the peripheral speed decreases near the apex during turning processes. Therefore, we have established a process that includes equipment updates (introduction of a multi-tasking CNC lathe), and we currently achieve practical mirror surface quality through the combination of turning → light buffing → electropolishing. Although we are still in the improvement phase, we are continuously working towards the goal of "achieving a mirror surface solely through turning processes." Please let us know your applications and required quality, including glass mirror alternatives, weight reduction, and ensuring flexibility for additional processing.

• Other machine elements

"SMART Item Management" is a system that manages the lending of items using RFID (IC tags). It reads the RFID tags assigned to the items for lending and returning. 【Features】 ■ Reduces the time required for lending and returning through bulk reading with RFID ■ Small package that does not require a server *For more details, please refer to the related links or PDF materials, or feel free to contact us.

• Other operation management software
• Internal Control and Operational Management

Our "Attachment Document Confirmation System" was developed in response to the need to confirm the registration of attachment documents on a computer. It allows for the confirmation of attachment document registration on a PC connected to the internet, and it is possible to leave evidence as an inspection report. It is designed for use in factories (manufacturing lines, final inspections before shipping), and it also supports CSV format. 【Features】 ■ Easy operation for checking attachment document registration ■ CSV support available: implements security management and history management ■ Issuance of inspection reports is also possible ■ The connected barcode scanner uses models with a proven track record in the market ■ Registration confirmation adopts the same logic as "Attachment Document Navigator" *For more details, please refer to the PDF materials or feel free to contact us.

• Document and Data Management

The "USB Purifier UP-2.0" is a USB power line and signal line noise purifier that reduces floor noise levels and improves communication quality. It effectively removes switching noise superimposed on the power line, enabling the supply of high-quality power to USB devices. To ensure stable power supply from the host side, it is equipped with a smoothing circuit internally. This makes it effective in preventing issues caused by insufficient power supply that may lead to device operation halting. 【Features】 ■ Adopts dedicated noise removal circuits for both power and signal lines ■ Compatible with external power and bus power, allowing for easy switching with one button according to usage conditions ■ Equipped with a smoothing circuit to assist in the stable operation of USB devices *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "SWC1500" is a broadband, high-attenuation power noise removal device that shuts out unwanted electromagnetic noise and provides clean power. In the measurement field, it can eliminate conducted noise from outlets affecting precision measuring instruments, enabling the creation of an environment for more accurate measurements. It minimizes reactive power to the extreme, optimizes internal circuits and wiring, and allows the use of devices up to 1500W. 【Features】 ■ Reduces noise that cannot be eliminated by typical power line noise filters ■ Developed using expertise in broadband, high-attenuation filters for anechoic chambers and specialized medical rooms ■ Compatible with devices up to 1500W *For more details, please refer to the PDF document or feel free to contact us.

• Power Supplies

The "SMART Lending Management System" is a system that manages the lending of items using IC tags. It reads the IC tags assigned to equipment and handles lending, returns, and inventory. By utilizing the search function of smart devices, you can quickly locate a specific tag among multiple tags, and visually grasp the direction and distance of the item being searched. 【Features】 ■ Reduces the labor hours for inventory tasks ■ Small package that does not require a server ■ Work support through the search function ■ External data integration *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software
• Internal Control and Operational Management

The "SMART Inventory SP1 Version" is an easy-to-implement package that reduces the labor involved in inventory management using RFID (IC tags). The SP1 utilizes an RFID reader equipped with an antenna that automatically switches between horizontal and vertical polarization, achieving an overwhelming reading speed of up to 700 tags per second and a long-range reading capability of approximately 8 meters. It can read tags that are not aligned without missing any. Additionally, it is a lightweight package software that can be used immediately with a complete set of hardware, allowing you to quickly experience the benefits of RFID. 【Features】 ■Significantly reduces inventory labor with RFID ■Utilizes Excel ledgers with CSV file integration ■Simple package consisting only of a smartphone and reader ■Readers can be selected according to the environment ■Adopts RFID readers that excel in bulk reading *For more details, please refer to the PDF document or feel free to contact us.

• ERP Package
• Other operation management software

The "SMART Inventory UF-2200 version" is an easy-to-implement package that reduces inventory workload using RFID (IC tags). Compared to barcodes that read each piece of information individually, RFID can read multiple tags simultaneously within its reading range. This allows for more efficient reading operations and significantly shortens the time required for inventory. Additionally, the RFID reader UF-2200 is suitable for wide-range reading with its "elliptical polarization." 【Features】 ■Significantly reduces inventory workload with RFID ■Compatible with Excel ledgers using CSV files ■Simple package with just a smartphone and reader ■Readers can be selected according to the environment ■RFID reader suitable for wide-range reading ■Exploration function that utilizes the characteristics of UF-2200 *For more details, please refer to the PDF materials or feel free to contact us.

• ERP Package
• Other operation management software

Due to the revised Pharmaceutical and Medical Device Act promulgated on December 4, 2019, the display of barcodes on medical devices in Japan will be mandatory within three years. ■ Easy Label Issuance You can easily issue labels that comply with the guidelines for medical device labeling. ■ Using BarTender BarTender is not just a label creation software; it is an integrated application that comes standard with database integration, form input, and history management functions. We also accept paid requests for label format creation. ■ Barcode Inspection Available at Issuance (Optional) It can be linked with our barcode checker B-IBA. (There are conditions such as compatible printers.) Sankyo Intec has a wealth of experience in label issuance systems, including product labels. We also handle many systems that comply with computerized system validation (CSV, validation) for issuing labels for pharmaceutical primary packaging, so please feel free to consult us when considering UDI compliance for product labels. *For more details, please refer to the catalog or feel free to contact us.*

• Other inspection equipment and devices
• label

Inventory management is the foundation of a company. Without raw material inventory, products cannot be manufactured, and without product inventory, goods cannot be sold to customers. However, having too much inventory can strain cash flow. To manage these inventories properly, an inventory management system is necessary. SMART STOCK is an inventory management system characterized by its simple operation. It saves the history of "incoming stock," "outgoing stock," and "shelf transfers," allowing easy viewing of "inventory quantities" and "storage locations" on screens and reports. ● I manage inventory with a "stock list" on paper or Excel, but often the records do not match the actual quantities... ● I rely on the experience and intuition of workers for inventory management, and when the person in charge is absent, I don't even know where the items are... ● Complex and large systems place a heavy burden on the field, so I want a simple system... If you have such concerns, please consider SMART STOCK. In addition to warehouse inventory management, it can also be used for managing items in the office.

• others
• Other information systems

The "LaVeri" series of inline label inspection devices, which has been well received, has been joined by the "LaVeri-CIS." Systems related to the pharmaceutical industry have become complex due to compliance with regulations such as text inspection related to the Pharmaceutical Affairs Law and the Computerized System Validation (CSV) guidelines, making visual label inspection limited. The "LaVeri-CIS" adopts a CIS (Contact Image Sensor) in the scanning unit, allowing it to handle wide labels, and the entire system has been miniaturized, enabling comprehensive label inspection in a compact space. By automating the inspection process with "LaVeri-CIS" instead of relying on manual visual inspections, label inspections can be conducted "faster" and "more accurately." 【Features】 ■ Complies with validation requirements (Category 3) demanded by the medical industry ■ Supports label widths up to 8 inches (approximately 200mm) ■ Makes it possible to conduct print quality inspections and comprehensive label inspections at a low cost ■ Miniaturized compared to conventional label inspection systems, allowing for space-saving ■ Enables label inspection immediately after printing by connecting directly to the printer

• Other inspection equipment and devices
• label
• Other image-related equipment

The "Medical Pharmaceutical Original Packaging Label Issuance Package" is a barcode display system for medical pharmaceuticals that supports CSV. You can use your existing printer and database as they are, and issue labels for various types of one-dimensional barcodes. This package uses "BarTender (GS1 certified software)" which comes standard with history management and electronic certification functions compliant with CSV guidelines. 【Features】 ■ For medical pharmaceuticals ■ Uses BarTender (GS1 certified software) ■ Complies with CSV (Computerized System Validation Guidelines) Category 3 ■ Significantly improved usability and convenience ■ Barcode inspection is possible at the time of issuance *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• label
• Other Code Readers

We offer a barcode quality verification service using the "LVS9510." For customers who want to check the grade of their current barcodes or new barcodes, or who want to understand the issues with hard-to-read barcodes, we provide a barcode verification outsourcing service. 【Features】 ■ A service that verifies the grade of all types of barcodes using the Microscan "LVS9510" ■ If the grade of the received barcode is low, we can provide improvement advice and introduce printers, etc. ■ Grade verification is also possible for sheet labels and three-dimensional objects like bottles *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• Other image-related equipment
• Other contract services

"B-IBA" is an inspection device that checks the printing quality of barcodes, which cannot be overlooked as simply "mistakes." This product is capable of inspecting the printing quality of all printed labels. Additionally, it can perform various verifications, such as comparing issued labels with pre-registered master data, analyzing issuing commands, and verifying the printed content. 【Features】 ■ Capable of reading master labels and verifying results against master data ■ Can check multiple barcodes ■ User-friendly operation with a touch panel ■ Issuing stop function in case of errors ■ Compact body that does not require a specific installation location ■ Capable of saving verification history (storage period is 30 days) *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• Other image-related equipment
• Other Code Readers

The "LVS-9510" is a camera-type verification device that can validate all types of barcodes and 2D codes. Not only can it easily verify barcodes, but it also displays analysis information for low-grade barcodes, which helps improve print quality. The 5-megapixel model can read from extremely small modules to long barcodes. 【Features】 ■ Ability to issue inspection reports in GS1 format and LVS format (HTML) ■ Inspection results are automatically saved, allowing for report creation at any time ■ Simultaneous grade inspection with color-coded visual display of each part's grade ■ Full verification of bars at a 0.05 mm pitch, with actual measurement values displayed as data ■ Data analysis screen for visual analysis and utilization of actual measurement data *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• Other image-related equipment
• Other Code Readers

"LaVeri" is a fully integrated system for label issuance and comprehensive label inspection. Equipped with a high-resolution camera, it can inspect pre-printed labels, label printer outputs, and the entire label including barcodes with just one camera. In addition to detecting label dirt and voids, it also features a human-readable inspection function, allowing for checks to ensure that the registered data is accurate. [Features] ■ High-resolution camera ■ Capable of quality inspection for various barcodes ■ Validation support ■ Fully compatible with barcode printers ■ Easy registration operation *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• label
• Other image-related equipment

A durable design that can be fully customized to fit the paper.

• Other mounting machines

At Yamaki Intec Co., Ltd., we specialize in three-dimensional processing using 3D CAD/CAM. We also handle high-difficulty processing requests tailored to customer needs, including microfabrication and difficult-to-cut materials. We primarily focus on small-lot production of various types, and we can accommodate a wide range of requests from prototypes to mass production, so please feel free to contact us. Our technology has a proven track record in various industries, including aircraft, FA sensors, and equipment robots. We will continue to enhance the skills of each technician and respond to all requests.

• Other processing machines
• Processing Contract
• Contract manufacturing

At Yamaki Intec Co., Ltd., we leverage the sensing technology developed through the manufacturing of FA sensors to flexibly respond to the production of electronic devices from the design stage. Our in-house developed production management system enables QCD + traceability management tailored for small-lot, diverse production, establishing a production system that meets customer demands. We provide a consistent process from prototyping to parts procurement, assembly, adjustment, and inspection. To ensure customer satisfaction, we also offer proposals aimed at reducing costs.

• Contract manufacturing
• Mechanical Design
• Processing Contract

This product is recommended for companies that are taking time to check products and invoices, as well as to confirm picking operations.

• others