山陽 List of Products and Services

These are parts that are welded together from wire processed products or welded between wire processed products and pressed products. They are used for clamps to route wiring in two-wheeled vehicles.

• Contract manufacturing

At Sanyo, we can consistently handle everything from the design, manufacturing, trial, adjustment, to mass production verification of molds in-house. Since we are a press processing manufacturer, we can produce molds that ensure stable quality while also considering productivity and maintainability. Additionally, we have numerous partner factories for mold production, allowing us to handle requests during busy periods (with multiple surfaces). We produce over 400 surfaces annually. To manufacture products in a short lead time, we must shorten each process of mold manufacturing and press processing. Because Sanyo can complete all processes in-house and has a proven track record of short lead times, we can produce products faster than anyone else.

• Contract manufacturing

Since this is a direct sale from the manufacturer, you can feel assured in placing your order as you can see the face of the manufacturer. There may be cases during product design where you cannot find the desired retaining ring that meets JIS standards or commercial dimensions. Since it is made to order, fine specification adjustments are also possible. (For example, size (inner and outer diameter, plate thickness), material, different shapes, surface treatment, heat treatment (hardness), etc.)

• Other machine elements

Rotary angle control sensor, temperature sensor, sensor for accelerator lever, sensor for brake pedal, etc.

• Other machine elements

A snap pin is a mechanical component used by inserting it into holes for pins, bolts, pipes, etc., to prevent the pin from coming out or to stop the rotation of bolts. It is specified in the JIS standard (JIS-B-1360) and is widely used. Additionally, depending on the size and application of the product being used, it is often the case that snap pins of sizes not covered by the JIS standard are custom-made and used. They may also be referred to as R pins, β pins, or retaining pins.

• Other machine elements

It is a mechanical component used to secure lids and doors, often used in conjunction with hinges. It functions by hooking a hook onto a protrusion and tilting a lever to secure the lid or door. The tension for securing is often provided by spring elements, and there are various sizes depending on the application. There are mainly two types of manufacturers of snap locks: those that specialize in cataloging and selling snap locks, and those like our company that manufacture custom snap locks for each customer. Based on our experience, if you are looking for a small quantity of snap locks, it is generally more cost-effective to select from the catalog of specialized manufacturers. However, if you need to use a large quantity of snap locks as mechanical components for mass production, it is often more cost-effective to request them from a manufacturing company like ours.

• Other machine elements

Sanyo is a professional group with over half a century of history in manufacturing. While we certainly finish according to your orders, we aim to exceed customer expectations and achieve satisfaction through our "plus one" approach to manufacturing. From development to prototyping and mass production, we demonstrate our capabilities in all phases. Please feel free to consult with us. 【Commitment to "Manufacturing"】 ■ Thorough Standardization - We thoroughly implement standardization to ensure consistent quality, regardless of who performs the task. ■ Wide Range of Unique Technologies - We establish a consistent production system through a wide range of unique technologies, reducing our customers' management costs. ■ Flexible Responsiveness - We build an optimal production system with our flexible responsiveness. ■ Diverse Proposal Capabilities - We conduct VE and VA proposals even during the development and design stages. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Processing Contract

We would like to introduce an example of assembly (ASSY) of components used in engine parts through in-house integrated production. Breathers are components that have the function of pressure regulation between the internal pressure of the engine and the external atmospheric pressure. The pipes are secured against tube pull-out through bulge processing, and the connection between the pipe and the plate is guaranteed for airtightness through our unique press fitting, rather than brazing. Additionally, we also accept OEM production, so please feel free to contact us. 【Examples of Engine Parts Assembly】 ■ Control Panel ■ Decompressor ■ Governor-related ■ Rocker Arm, Flyweight, Decompressor *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Engine parts
• Contract manufacturing

"Forming processing" is a method of processing wire and strip materials that allows for the continuous manufacturing of parts such as springs, clips, rings, and coils. It can automatically and rapidly process materials drawn from coil stock to the required length for the intended parts, and it has the advantage of not requiring setup changes. Our company can manufacture products such as snap pins, retaining pins, and hose bands through forming processing from wire materials like wire, iron wire, and stainless steel wire. Additionally, we can perform not only bending processes but also complex processing such as welding and assembly, allowing for a comprehensive service. [Features] ■ Capable of manufacturing complex-shaped parts with high precision and speed ■ Complex processing such as welding and assembly is also possible *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

A "compression spring" is a type of spring that utilizes the rebound force generated by compression. It is widely used as various mechanical components and is also employed to alleviate shocks and vibrations. It is manufactured by shaping wire into a coil, and thicker wires are primarily ground at both ends to stabilize the product. Our company mainly handles products ranging from Φ0.4 to Φ6.0 in compression spring processing. [Features] ■Easy to manufacture ■Compact design is possible *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Spring

A "tension spring" is a spring that utilizes the repulsive force generated by pulling. It is widely used as various machine components, and hooks or alternative fittings are attached to both ends to apply load. Our company mainly handles products with diameters ranging from Φ0.4 to 4.0 in tension spring processing. 【Applications】 ■Automobiles ■Home appliances ■Building materials ■Industrial equipment ■Agricultural machinery, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Spring
• Processing Contract

"Shaving processing" is a method that involves re-shaving the sheared edges created by punching with a shear mold to obtain a smooth and highly accurate cross-section. The effect of shaving processing is that the less the allowance (cutting allowance), the lower the risk of cracks occurring on the shear surface. Additionally, the processing force required for shaving is determined by the material, circumference, and allowance (cutting allowance) of the workpiece rather than the plate thickness, allowing for processing with much smaller forces compared to conventional shearing. It is widely used for finishing sliding parts in industrial machinery and functional components. There are many successful cases of value analysis (VA) and value engineering (VE) in reducing buffing finishes and the number of sliding parts in electrical components, engine areas, and functional parts, so please feel free to contact us if you are interested. [Features] - The less the allowance (cutting allowance), the lower the risk of cracks on the shear surface. - Processing is possible with much smaller forces compared to conventional shearing. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Contract manufacturing
• Processing Contract

"Burr crushing and R-surface pressing processing" is a method of mechanically crushing and removing burrs that occur when products are cut out through press processing. There are cases where this is used for R-surface pressing (where the corners are R-shaped). It can be used to prevent accidents during assembly work caused by product edges, or to reduce buffing labor for textile machinery parts. This method is widely used for finishing sliding parts in industrial machinery and functional components. There are many successful examples of value analysis (VA) and value engineering (VE) in reducing buffing finishes and the number of sliding parts in electrical components, engine areas, and functional parts. If you are interested, please feel free to contact us. [Features] ■ Enables prevention of accidents during assembly work caused by product edges ■ Allows for reduction of buffing labor for textile machinery parts *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Contract manufacturing
• Processing Contract

Introducing the branch hanger from Sanyo Corporation. Sanyo Corporation and Sungress Corporation recognize that the preservation of the global environment is one of humanity's most important common challenges, and we act with consideration for environmental conservation in all aspects of our corporate activities. For more details, please contact us or download the catalog.

• Other work tools

Unique "wood fastening components," wood-specific locking nuts.

• Other machine elements