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  3. 南海モルディ株式会社(旧:南海鋼材株式会社)
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南海モルディ株式会社(旧:南海鋼材株式会社)

capital3000Ten thousand
number of employees160
addressOsaka/Sakai-shi, Sakai-ku/2-2-10 Kitazho-machi
phone072-233-1525
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last updated:Oct 09, 2024
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南海モルディ株式会社(旧:南海鋼材株式会社) List of Products and Services

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Maintenance business Maintenance business
PPW N System PPW N System
Preheating Device for Forging Molds "Yohne-kun" Preheating Device for Forging Molds "Yohne-kun"
Preheating

Preheating Device for Forging Molds "Yohne-kun"

Introducing the preheating device for forging molds, "Yone-kun."

Mold/Metal Heating Device "Yone-kun" *A collection of heating case studies will be presented.

Solving heating issues such as dangerous work with burners and uniform heating! A preheating device for forging molds that quickly and safely preheats molds.

The mold heating device "Yohne-kun" is a device that reliably heats molds, parts, and tools to deep levels. It solves concerns related to heating, such as feeling danger when working with burners or wanting uniform heating! Using it is simple! Just make contact with the heating head, and it will quickly and uniformly heat to deep levels. Additionally, temperature management is easy, which improves mold lifespan and the workability of welding and heat treatment. 【Features】 ■ Achieves preheating temperatures (200℃ to 250℃) in a short time. ■ Maximum temperature of the main unit is 650℃. ■ Heats uniformly across the entire surface, eliminating causes of deformation and distortion in the initial stages of forging. ■ Safe and secure operation even when unattended, as it uses electric heaters. ■ The heat source is specially developed, excelling in heating capacity and speed, with a long lifespan. *Custom specifications can also be provided according to your requests! *For more details, please download the PDF or feel free to contact us.

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We offer customization for the high-temperature heating product "Yoneku-kun."

Attention those struggling with heating and high-temperature maintenance! Introducing our "customizable" heating devices. *Demo units available for loan, along with a collection of examples for temperature rise and control customization!

Do you have any such requests? "I want to use it for mold baking work," "I want to heat it to high temperatures up to 650°C," "I'm looking for a high-temperature heater that can also cool down for welding applications," "I want to customize the shape and material of the heating head," "I want to customize the control specifications," "I want to add a signal light," "I also want to create a dedicated cart," etc. Our product has a fast heating rate and is safe and reliable as it does not use fire. If it's a small machine, it can reach 650 degrees in just a few minutes. It is also robust, making it suitable for field use. 【Features】 - Reliable heating from low to high temperatures - Maintains heating at the desired temperature - Temperature control is possible at specified locations (such as mold shape areas) - Comfortable operation with timer settings - Durable and long-lasting - Customization of control and heating head shape is available - Design provision can also be offered as a set with a cart You can determine the specifications by trying out a demo unit, ensuring reliability and peace of mind. *We have demo units ranging from small 200X350mm to large 650X800mm. Please contact us first. *We also accept inquiries for special specifications such as ceramic bodies.

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Nankai Maldives Co., Ltd. Company Profile

We provide high-precision molds and tools for various industries, including the automotive sector.

Our company is a trading firm that engages in everything from the sale of mold materials and specialized machinery to the processing and production of molds and tools. We provide high-quality materials and precision products that support the manufacturing of automobiles, motorcycles, industrial machinery, construction machinery, and aircraft. We have earned the trust of a wide range of customers in various markets. Leveraging our integrated system and know-how that covers everything from procurement to production, we respond to the diverse needs of our customers. 【Business Activities】 ■ Sales of cutting and processing of special steel, tool steel, and mold steel ■ Processing and sales of forging molds and mold components ■ Processing and sales of die-casting molds and mold components ■ Sales of materials and processing for die holders used in forging presses ■ Processing and sales of master molds for die-casting molds (affiliated company: Amix Co., Ltd.) ■ Processing and sales of molds and mold components for hot presses ■ Manufacturing and sales of processing release agents for molds ■ Sales of welding systems for molds *For more details, please refer to the PDF document or feel free to contact us.

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Would you like to recycle used molds (scrap special steel materials)?

Collect used molds, sort the steel types, and return special steel materials to the steel manufacturer.

Our company prices each type of steel based on the distribution prices of special steel manufacturers. As a result, we receive high evaluations from customers when compared to regular iron scrap prices. We can also perform steel type selection at our company (however, a sorting fee will be charged separately). Additionally, we are enhancing our collection and delivery services, ensuring a smooth collection pace. *Please feel free to consult us regarding collection boxes and other requests. 【Business Content】 ■ Cutting and sales of special steel, tool steel, and mold steel ■ Processing and sales of forging molds and mold parts ■ Processing and sales of die-casting molds and mold parts ■ Material and processing sales of die holders for forging presses ■ Processing and sales of main molds for die-casting molds (affiliated company: Amix Co., Ltd.) ■ Processing and sales of molds and mold parts for hot presses ■ Manufacturing and sales of processing release agents for molds ■ Sales of welding systems for molds ■ Mold recycling business *For more details, please refer to the PDF materials or feel free to contact us.

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Various mold processing, a trading company that creates <hot forging, hot stamping, die casting, etc.>

Our company is a "creative trading company" that consistently handles everything from special steel materials to various mold processing.

Mainly, molds for the automotive and industrial machinery sectors account for a large part of our achievements, but we also cater to various fields including electrical, aerospace, and chemical industries. Leveraging the knowledge of molds and mold materials cultivated over 60 years of establishment, as well as our business network, we also engage in proposal-based sales to address our customers' concerns. We have various in-house equipment, including 5-axis machining machines, at multiple locations. You can also trust us with quality control. 【List of Our Services】 - Cold/Hot/Warm forging molds (SKD61, SKD11, SKH51, etc.) - Hot stamping (press) molds - Aluminum die-casting molds - Rubber molding molds - Mold materials (other materials are also accepted) - Machining (small to large) - Build-up welding (TIG, plasma, laser, contract and equipment consultation) - Heat treatment (deoxidized, vacuum, salt) - Surface treatment (gas nitriding, ion nitriding) - Coating (TiC, TiCN) - Plating (hard chrome) - Polishing LAP *Regarding heat treatment and surface treatment, we do not have in-house equipment, but we can accept the entire process as a contract. - Shape inspection (non-contact/contact, 3D image camera) - Reverse engineering

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What is reverse engineering? Generating a 3D model from a physical mold.

Efforts in reverse engineering. Generating a 3D model from a physical mold.

Specifically, we capture and analyze the requested item using a "3D image scanner" and prepare it as a 3D model of the mold using modeling software. The imaging accuracy reflects details such as punch marks and engravings, achieving a precision level of several tens of micrometers. Please feel free to consult with us first. As shown below, we provide suitable reverse engineering not only by simply refining the appearance of the model but also by incorporating insights from mold design. 【Case Studies and Features】 ■ In hot forging molds, we have already achieved several models shortly after introduction. (Introduction of scanning equipment: March 2020) ■ In mold processing operations, we mainly receive models from customers for processing, but we possess knowledge regarding "mold models." ■ As a mold material trading company, we also have insights into mold materials and heat treatment, covering the entire field of molds. ■ We have experience collaborating with customers on mold design and mechanical device design. ■ We also have a track record of "design support" as a business to assist with operations. *For more details, please refer to the PDF materials or feel free to contact us.

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High-Temperature Heating Heater Product "Preheat-kun" Customization Case Collection ver.1

We clearly introduce changes and additional features based on the basic specifications using photos and diagrams! *Heating tests can be conducted.

This document presents customization examples for the mold preheating device "Yone-kun." It introduces modifications and additional features based on the basic specifications, including general specifications for one-stage & two-stage control, full ON/full OFF, logger specifications, mold temperature control specifications, and tower light specifications. Specifications not included in the document can be customized. Please feel free to consult with us. 【Contents (partial)】 ■ General specifications (one-stage & two-stage control, full ON/full OFF) ■ Logger specifications (data saved to USB) ■ Abnormal temperature rise detection specifications (suspected heater degradation or disconnection) ■ Mold temperature control specifications (assuming sensor temperature installation on the mold) ■ Logger specifications for "mold temperature and head temperature" ★ If you wish to conduct a heating test, please feel free to contact us. * For more details, please refer to the PDF document or feel free to inquire.

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High-Temperature Heating Heater Product "Preheat-kun" Customization Case Collection ver.2

A structure for welding while mounting the welding workpiece on the heating head! Introduction of customization examples.

This document presents customization examples for the mold preheating device "Yone-kun" for installation carts and other equipment. It introduces examples such as a "cart with enclosure" that has insulation fabric attached to the outside to prevent burns even if an operator accidentally touches it during heating, as well as a "rotating installation example" with a thermal cover (a metal enclosure for efficiently heating welding work) that allows operators to set it up without direct hand contact. Specifications not included in the document can be customized. Please feel free to consult us. [Contents] ■ Dedicated cart example I for "Yone-kun" (for welding applications/movable) ■ Dedicated installation example II for "Yone-kun" (for welding applications/rotating) ■ Dedicated cart example III for "Yone-kun" (for welding applications/lifting platform) *For more details, please refer to the PDF document or feel free to contact us.

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