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  3. 吉田キャスト工業
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吉田キャスト工業

EstablishmentOctober 1, 1960
capital1000Ten thousand
addressSaitama/Kita-ku, Saitama-shi/2-269-5 Yoshino Town
phone048-662-7730
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last updated:Nov 24, 2022
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吉田キャスト工業 List of Products and Services

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[Melting Furnace Case] In-house production of test specimens and test pieces.

A melting furnace that can cast various shapes such as fracture test pieces, tensile test pieces, impact test pieces, luminescent spectroscopic test pieces, and other test pieces all in one machine.

The melting furnace for test specimens melts metals using induction (high-frequency induction heating) and then pours them into carbon molds, copper molds, or iron molds to shape them. By simply changing the molds, it is possible to produce test specimens of various shapes. It is also possible to manufacture from the chips generated during machining. All metals that can be melted using high-frequency induction heating or arc melting, such as iron-based and non-ferrous alloys, are included. Additional optional mechanisms can be installed according to the characteristics of other metals: - Vacuum pressurization during melting and pouring - Mold rotation - Inert gas replacement - Stirring in a vacuum - Addition of elements in a vacuum - Cooling mechanisms for molds - Arc melting 【Other Features】 - No need for large-scale capital investment: The compact size with caster mobility allows for use with only wiring and piping installation. - Flexible customization: We will conduct hearings regarding your desired metals, melting quantities, operations, and safety mechanisms, and propose appropriate equipment. We have many successful cases of custom machines, so please feel free to contact us. - Comprehensive after-sales support: We provide not only machine maintenance but also technical support in a partnership model after installation.

  • Casting Machine
  • Testing Equipment and Devices
  • Spectroscopic Analysis Equipment

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Vacuum suction pressure casting machine 'YG-10D'

Achieved in-house production of ultra-thin and ultra-small prototypes with a thickness of 1mm or less and sizes of 1 to 2mm. Precise casting is possible even for complex shapes.

The vacuum suction pressure casting machine "YG-10D" uses the "block mold method" of lost-wax casting, allowing for the metalization of small, complex, and intricate shapes. By suctioning and pulling the mold while applying pressure from above, the metal can reach every detail, enabling precise casting. 【Features】 ■ No shape limitations during demolding, accommodating complex shapes ■ Capable of casting various metals with a melting point below 1200°C ■ Contributes to shortening development time through in-house prototyping ■ Compact design with easy mobility thanks to casters ■ Comprehensive technical support after installation, ensuring peace of mind even for first-time users *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Casting Machine

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NG shapes of die-cast ceramic shells

Products with undercut shapes can be easily demolded! Casting is possible even for products with fine gaps in their shapes!

In "die casting," product shapes with undercuts may be rejected for casting because they cannot be removed from the mold during demolding. Additionally, in "ceramic shell casting," product shapes with gaps of less than 1 cm cannot be cast because sufficient layering cannot be achieved, resulting in brittle mold strength. Therefore, with the "block mold method," the gypsum molds can be easily broken apart by striking them, allowing for the casting of product shapes with undercuts. By pouring a slurry (liquid) made of water and gypsum into the mold, it is possible to cast even intricate product shapes with fine gaps. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Casting Machine

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"3D Printer × Lost Wax Casting" <Material Presentation>

Using STL data, it is possible to produce metal products at low cost and in a short time. It can also mold complex shapes, contributing to the in-house production of prototypes.

Our company offers a collaborative technology that enables the production of metal prototypes at low cost and in a short time using '3D printing × lost wax casting'. By using a method called block molding (solid method) in lost wax casting, resin models created with a 3D printer can be "metalized." This method accommodates complex shapes and allows for high precision and short delivery times from STL data. If you have both a 3D printer and casting equipment, in-house production of prototypes is also possible. 【Features】 ■ Cost savings on mold materials by using rubber molds made from silicone rubber ■ Improved dimensional accuracy through the use of 3D printing ■ Relatively low-cost casting equipment allows for reduced initial costs ■ For sizes under 10×20 cm, multiple molds can be produced in about one day *Currently, we are offering materials that introduce this technology and a comparison table of casting equipment. Please check it out via "PDF Download." Feel free to contact us with any inquiries.

  • Casting Machine

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[Case Study] Apparel Manufacturer Company O

Proposing to establish a separate casting line for production! A case where this ultimately expanded the sales channels.

Company O, a manufacturer specializing in apparel, has been receiving orders for mass-produced accessories until now. In recent years, there has been an increase in requests for custom products, but producing them on the same line as mass-produced items was not profitable, leading to the unfortunate situation of having to decline such orders. While we wanted to accept these requests, finding a profitable method was a challenge. Therefore, we proposed establishing a separate casting line specifically for custom products. Since these are one-of-a-kind items, we can set up the line with smaller equipment than what is used for mass production. Additionally, the molds for casting are smaller, which helps reduce running costs for consumable materials, leading to secured profits. [Case Summary (Partial)] ■ Background - Custom products are not profitable ■ Equipment Introduced - Small electric furnace - Casting machine YGP-2SN *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Casting Machine

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[Case Study] Metal Surface Treatment Manufacturer Company S

By introducing casting machines, we handle everything from casting to processing, achieving differentiation! The repeat rate has also improved.

At Company S, a metal surface treatment processing contractor, they originally only handled metal surface treatment. However, due to intense price competition with other companies, they were seeking services that added some value. Therefore, we proposed a one-stop service that not only handles metal surface treatment but also takes care of the entire process from product manufacturing to processing. By simply providing product data, they can achieve prototype output with a 3D printer, followed by casting and processing all in one company. [Case Overview (Partial)] ■ Background - They want to differentiate themselves from other companies. ■ Equipment Introduced - 3D Printer ProJet - Casting Machine YGP-55GR *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Casting Machine

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[Case Study] Manufacturing Equipment Manufacturer G Company Product Development Department

Prototyping equipment cheaper than metal printers! We aimed to in-house the production of prototypes.

The Product Development Department is engaged in the daily production of prototypes. Prototypes were entirely outsourced, involving a long process from the creation of simple molds to shaping and cutting with metal, which took at least 1 to 2 months for completion. Additionally, creating molds for a single part cost several hundred thousand yen, leading to expenses every time a revision or mass production prototype was requested. Therefore, instead of using a metal printer, we utilized a 3D printer and our company's casting machine to internalize the production of prototypes. By completing prototypes in-house, we were able to reduce both lead times and costs, allowing us to work on prototypes until we were satisfied with the results. [Background] - Prototypes were outsourced, taking at least 1 to 2 months for completion. - Costs were incurred every time revisions or mass production prototypes were requested. - We considered purchasing a metal printer to internalize prototype production, but abandoned the idea due to the need for an initial investment of over 40 million yen. *For more details, please refer to the PDF document or feel free to contact us.*

  • Casting Machine
  • 3D Printer

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[Case Study] Production Equipment Manufacturer Company P

Achieving low cost and short delivery times! It has become possible to produce prototypes until you are satisfied.

At Company P, a manufacturer of production machinery, over 100 parts are required to create a single product. Each part's prototype is outsourced, and it takes a long process involving the creation of simple molds, shaping with metal, and then fine-tuning through machining, resulting in a lead time of 1 to 1.5 months for the completion of prototypes. Therefore, we decided to utilize the 3D printer already owned by the company along with our casting machine to produce prototypes in-house. The block mold method reduces the time required by about 90% compared to traditional casting methods that use molds, and since there is no need for mold costs, it achieves low costs. [Background] - Prototypes for each part were outsourced. - The lead time for completing prototypes was 1 to 1.5 months. - Significant costs were incurred for creating molds for each part, leading to challenges with costs and lead times every time improvements were made. *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine

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[Presentation of Materials] 3D Printer × Lost Wax Casting

Introducing the block mold (solid) method for metalization at low cost and in a short time!

Since 2015, when 3D printers began to gain attention, the cost reduction of SLA methods and the application of SLS methods have led to the development of metal printers, dramatically changing the production style of prototyping. Among prototyping, there is a high demand for "metallic parts" in functional component prototypes, leading to an increase in the use of high-hardness resins as substitutes and a growing demand for metal 3D printers. This document introduces a collaborative technology of 3D printing and lost-wax casting that allows for the metalization of prototypes and samples at low cost and in a short time. The document is available for free. Please take a moment to read it. [Contents] ■ Collaborative technology of 3D printing and casting ■ Casting methods that enable metalization at low cost and in a short time ■ Secrets to low costs ■ Secrets to short delivery times ■ Metalization of 3D printed resin models *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • 3D Printer

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[Information] "Choosing a Casting Machine Without Fail" That Manufacturers Won't Tell You

There are also cases where one deliberately chooses small casting machines and kilns! A summary of "How to Choose a Casting Machine" is also included!

This document provides a clear explanation about "how to choose a casting machine without making mistakes," which manufacturers do not disclose. It covers topics such as "Is it really necessary to purchase a casting machine?", "Judging solely based on catalog specifications is a no-go," and "A larger casting machine does not necessarily mean it can handle smaller tasks." Please take a moment to read it. 【Contents (partial)】 ■ Is it really necessary to purchase a casting machine? ■ Judging solely based on catalog specifications is a no-go ■ Are you going to work with bridal jewelry? ■ A larger casting machine does not necessarily mean it can handle smaller tasks ■ There are cases where choosing a smaller casting machine or furnace is intentional ■ The key to improving casting quality is the "casting plan" *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine

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Gypsum-based investment material for gold, silver, and copper alloys 'SV20' <2kg small package sale>

Sold in bags with aluminum zippers! Highly recommended for those struggling with casting results.

We offer our gypsum-based investment material 'SV20' for lost wax casting in a 2kg package for retail sale. This size is suitable for small usage, and its independent design makes storage convenient. Additionally, there is no need to deal with the hassle of purchasing a large bag and disposing of excess material. Even for small purchases, our company is committed to providing technical support. We highly recommend it for those struggling with casting results. 【Specifications】 ■ Content: 2kg ■ Applicable metals: Gold, silver, copper alloys, and other metals with a melting point below 1200°C ■ Benefits - Explanation from investment to firing and demolding (with easy-to-understand illustrations) - One year of technical support after purchase *For more details, please refer to the related links or feel free to contact us.

  • Other metal materials
  • Casting Machine
  • Heating device

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Buried Material Removal Device "Aqua Jet Shooter AJR-80"

Aim precisely and remove in one go! Clean up embedded materials that are stuck with a maximum water pressure of 80 kg/cm².

The "Aqua Jet Shooter AJR-80" is a device for removing embedding materials that demonstrates its power particularly in efficient mass production operations. It significantly reduces the time spent on embedding material removal, which has previously been labor-intensive. In addition to removing embedding materials from lost wax, it also serves as a powerful cleaning machine for industrial products, effectively removing grease and dirt. 【Features】 ■ Significantly reduces the time for embedding material removal ■ Targets precisely for quick removal ■ Equipped with an air blow nozzle, allowing for drying work when pressure is supplied from a compressor ■ Comes with a gypsum trap, ensuring environmental protection ■ Can also be utilized as a powerful cleaning machine for industrial products *For more details, please refer to the related links or feel free to contact us.

  • Other inspection equipment and devices
  • Other machine elements
  • Heating device

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Examples of Applications for Dissolution Furnaces: High Vacuum Furnace for New Alloy Development

Introducing a compact, portable device for research and prototyping of special alloys within your company!

Introducing Yoshida Cast Industry Co., Ltd.'s "High Vacuum Furnace for New Alloy Development." We select the appropriate equipment based on the desired metal and melting quantity, and we can customize it if necessary. The mold is made of copper, and the cooling mechanism is also compatible. In addition to our delivery records to industrial testing laboratories and university research institutions, we also have examples of the development of iron-based alloys and high vacuum arc melting furnaces for titanium. 【Features】 ■ Compact size equipment that can be installed in a movable manner ■ Compatible with induction melting or arc melting depending on the metal ■ Can achieve a vacuum level of around 10^-5 during blanking (argon replacement) *May not be possible depending on specifications and chamber structure ■ Cooling mechanism for the mold is also supported *For more details, please refer to the related links or feel free to contact us.

  • Other machine elements
  • Heating device
  • Other processing machines

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【Examples of Uses for Melting Furnaces】 Shot Material (Granular Material)

Production of pure gold and pure silver shots! Also supports shot materials needed in the intermediate processes of product manufacturing lines.

We would like to introduce Yoshida Cast Industry Co., Ltd.'s "Shot Material (Granular Material)." Metal is placed in a shot crucible and melted using induction (high-frequency induction heating) before being shot. By applying pressure during melting, it is possible to suppress the vapor of elements with low melting points. We also accommodate the addition of trace elements in a vacuum atmosphere, and the melting can be done in an atmosphere of air, vacuum, or inert gas replacement depending on the metal. 【Features】 ■ Compact size device that can be moved and installed ■ Metal is placed in a shot crucible and melted using induction before being shot ■ Pressure application during melting can suppress the vapor of elements with low melting points ■ Accommodates the addition of trace elements in a vacuum atmosphere (may not be possible depending on requests) ■ Melting can be done in an atmosphere of air, vacuum, or inert gas replacement depending on the metal *For more details, please refer to the related links or feel free to contact us.

  • Other metal materials
  • Heating device
  • Other processing machines

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Examples of Uses for Dissolution Furnaces: Sputtering Target Materials

Production and remaking of consumed sputtering target materials! In-house production of target materials is possible.

We would like to introduce Yoshida Cast Industry's "Sputtering Target Materials." We offer dedicated high vacuum furnace systems compatible with titanium target materials. Based on the desired metals and melting quantities, we select the appropriate equipment and can customize it if necessary. Depending on the metal, we provide either pressure or centrifugal melting, induction melting, or arc melting, and we can also create molds in the desired sizes. 【Features】 ■ Compact size equipment that can be moved and installed ■ Pressure or centrifugal melting, induction melting, or arc melting depending on the metal ■ Custom molds can be created in the desired sizes ■ Melting can be performed in atmospheric, vacuum, or inert gas replacement atmospheres depending on the metal ■ In-house production of target materials is possible *For more details, please refer to the related links or feel free to contact us.

  • Heating device
  • Other metal materials
  • Other processing machines

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Examples of Applications for Dissolution Furnaces: Test Samples for Spectral Analysis

Production of test pieces for component testing of urban mine-type industrial waste metals (spectral analysis test pieces) and metal composition testing!

We would like to introduce Yoshida Cast Industry Co., Ltd.'s "Spectral Analysis Test Samples." There are pressure-type and centrifugal-type options depending on the metal. In the case of the pressure type, it is possible to suppress the vapor of low-melting-point elements by applying pressure during the melting process. We also accommodate stirring in a vacuum upon request. Additionally, we have dedicated machines that can handle special metals such as titanium. 【Features】 ■ Compact size equipment that can be moved and installed ■ Capable of arc melting depending on the metal ■ Custom molds for test samples in desired sizes can be produced ■ Compatible with cooling mechanisms for molds ■ Melting can be done in atmospheric, vacuum, or inert gas replacement environments depending on the metal ■ In-house production and testing of metal test samples can be achieved *For more details, please refer to the related links or feel free to contact us.

  • Heating device
  • Other metal materials
  • Other processing machines

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【Examples of Uses for Melting Furnaces】Metal Ingots

Production of precious metal ingots from urban mine-type industrial waste and from resale precious metal products!

We would like to introduce Yoshida Cast Industry Co., Ltd.'s "Metal Ingot." Metal is placed in a crucible and melted using induction (high-frequency induction heating). After melting, it is poured into carbon or copper molds, and if necessary, pressed in under pressure. By applying pressure during melting, we can suppress the vapor of low-melting-point trace elements, and it is also possible to create ingot molds in the desired size. 【Features】 ■ Compact size equipment that can be moved and installed ■ Custom ingot molds can be created in the desired size ■ Compatible with cooling mechanisms for molds ■ Melting can be done in an atmosphere of air, vacuum, or inert gas depending on the metal ■ In-house production and testing of metal test specimens can be achieved *For more details, please refer to the related links or feel free to contact us.

  • Other metal materials
  • Heating device
  • Other processing machines

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Examples of Uses for Dissolution Furnaces: Strength Test Specimens

It is possible to produce metal strength test specimens required for the product! It also supports the cooling mechanism of the mold.

We would like to introduce Yoshida Cast Industry Co., Ltd.'s "Strength Test Specimen." Depending on the metal and the test content, there are pressure-type or centrifugal-type methods. In the case of the pressure type, the metal is placed in a crucible, melted using induction (high-frequency induction heating), poured into carbon or copper molds, and pressed in if necessary. We also accommodate cooling mechanisms for molds, allowing for in-house production and testing of metal specimens. 【Features】 ■ Compact size device that can be moved and installed ■ Pressure-type or centrifugal-type methods depending on the metal and test content ■ Arc melting is also available for certain metals ■ The melting atmosphere can be selected as atmospheric, vacuum, or inert gas replacement depending on the metal ■ In-house production and testing of metal specimens can be achieved *For more details, please refer to the related links or feel free to contact us.

  • Heating device
  • Other metal materials
  • Casting Machine

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Dissolution Furnace Series

Equipment and technical guidance for precision casting processes from metal melting! We provide solutions for metal melting/casting.

We would like to introduce our "Melting Furnace Series." We offer the "High-Frequency Atmospheric Pouring Melting Furnace Series," which melts in an atmospheric environment and features a pouring function to pour molten metal into molds, as well as the "High-Frequency Vacuum Pouring Melting Furnace Series," which melts in a vacuum or inert gas atmosphere and also includes a pouring function for pouring molten metal into molds. Yoshida Cast Industry provides solutions for metal melting and casting, accommodating various metals from test specimens and ingot shapes to shots, considering melting heat sources, melting atmospheres, pouring methods, and casting molds. 【High-Frequency Atmospheric Pouring Melting Furnace Series Lineup】 ■ MG-50P (Output 5kW) ■ MG-5IB (Output 5・7.5kW) ■ MG-10TA (Output 10kW) ■ MG-20MA (Output 20kW) ■ HDF-403 (Output 40kW) *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Heating device
  • Other machine elements

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Partial plating equipment series

Masking-free! You can easily achieve partial plating with the feel of coloring using felt pens!

We would like to introduce our "Partial Plating Equipment Series." Partial plating (spot plating) required masking, but with our product, masking is not necessary. You can easily perform partial plating with the feel of a felt pen. We offer an easy-to-use partial plating device with low running costs, the "Pen Plating Mini PMM-1," as well as the "Pen Plating PM-100," which is equipped with a bath-type electrolytic degreasing function. 【Partial Plating Equipment Lineup】 ■ Pen Plating Mini PMM-1 ■ Pen Plating PM-100 ■ Gloss (Teri) Junior (Plating Pen Option) MM-10Jp ■ Gloss (Teri) Junior Long Type / with Plating Pen Option MM-10J03LBp *For more details, please refer to the PDF document or feel free to contact us.

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Introduction to the casting process using block molds.

Small lot production and mass production prototypes! 3D printing metal molding solutions!

We would like to introduce the casting process using block molds. Our company provides technology and equipment for lost-wax precision casting using the block mold method (gypsum casting) to produce metal products/prototypes with more intricate shapes without the need for molds. This enables the realization of one of the best cost performances in the niche field of small-lot production and mass production prototyping. 【Casting Process (Part)】 ■1. Prototype/Master Model: Prepare the prototype ■2. Rubber Mold: Embed the prototype in silicone rubber to create a rubber mold ■3. Wax Mold: Inject melted wax into the rubber mold ■4. Wax Tree: Attach the wax mold to a wax core rod (center sprue) to create a wax tree *For more details, please refer to the PDF materials or feel free to contact us.

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Support for Cost Reduction: Moldless Casting

Achieving cost reduction without molds! Supporting Japanese manufacturing and contributing to the development of society.

When we produce products such as new products and product development, we generally create molds. However, many companies perform shape confirmation with trial molds as a preliminary stage before producing the main molds, and depending on the case, they may conduct mass production trials and even fine-tune the main molds. Our company provides production equipment that does not use molds. We offer a one-stop solution for reducing the time and costs associated with product development and production tailored to our customers' needs. 【Features】 ■ Reduction of time to mass production trials by up to 1/10 ■ In-house production without using molds ■ Significant reduction in costs and time during the trial stage before the main mold ■ Production of extremely small lots is possible ■ In cases with a small production lot, it is possible to produce final metal products at low cost and in a short time without molds. *For more details, please refer to the PDF document or feel free to contact us.

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Centrifugal Casting Machine "Precision Rubber Cast Machine TRC-100"

Utilizing 3D printers, achieving low-cost small-lot production of a variety of products! Introducing Rubber Cast.

The "Precision Rubber Casting Machine TRC-100" is a compact and high-performance centrifugal casting machine with inverter-controlled motor and eco-friendly design. The stepless speed adjustment can be set from approximately 50 to 1000 RPM. With digital settings for the rotation speed, it allows for easy condition setup and highly accurate centrifugal control. Additionally, we also offer the "Vulcanizer TVC-100," which features an automatic power-off function activated by a safety circuit in case of forgetting to turn off the power. 【Features】 ■ Digital display of rotation speed ■ No rotation fluctuation and quiet operation ■ Automatic stop with timer ■ Stops with brake when the lid is opened ■ Equipped with shot counter ■ Pressure is also adjustable *For more details, please refer to the PDF document or feel free to contact us.

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Centrifugal Casting Machine "Easy Caster REZ-90"

Direct casting from CAD data/3D modeling! Shape verification is possible in a short time and at low cost!

From the CAD design phase, we have gradually shifted to manufacturing casting molds and prototypes using 3D printers, and creating designs with a keyboard and mouse has already become the new standard. I believe the demand for replacing 3D printer resins with metals will continue to increase. Yoshida Cast has developed a centrifugal casting machine called 'Easy Caster REZ-90' that takes 3D printed objects and casts low-melting-point alloys directly into rubber molds. Using this device, it is possible to quickly replace 3D printed items with metal in the same way that wax is injected into rubber molds using a wax injector. 【Features】 - By converting silver prototypes into low-melting-point alloys, the inventory burden of silver prototypes is reduced. - Producing commissioned sample products with low-melting-point alloys allows for easy and low-cost physical displays at each store. - Enables the small-batch, diverse production of original low-cost accessories. *For more details, please refer to the PDF document or feel free to contact us.

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Electric Resistance Soldering Device Series

Soldering with reproducibility is possible! Anyone can safely and easily perform soldering tasks!

This product utilizes the characteristic that "electricity flows through the shortest distance between the positive and negative terminals." It is a device that makes contact at the desired junction of the positive and negative terminals, uses resistance heat to overheat, and performs soldering by melting the filler material through heat generation. By not using an open flame, it minimizes the risk of overheating the workpiece and allows for reproducible soldering. Anyone can safely and easily perform soldering tasks. Generally, the output required for the device is determined by the width of the workpiece's cross-section and the properties of the metal material. 【Product Lineup】 ■ Nice NC-100 (Soldering Level 2) ■ Mini Solder MS-100 (Soldering Level 4) ■ Ginga RS-5000 (Soldering Level 7) ■ Quick Solder HS-2000 (Soldering Level 10) ■ Super Quick Solder HS-2000G (Soldering Level 11) *For more details, please refer to the PDF document or feel free to contact us.

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Line equipment and casting plan required for solid.

Introducing the line equipment and casting plan required for solid (block molded) production!

In solid casting, different equipment and consumables are used compared to those used in the ceramic shell method, resulting in changes to the workflow. For wax injection into rubber molds, various types of machines are used, ranging from simple atmospheric wax injectors to advanced vacuum/auto-feeder models, depending on productivity and requirements. As you may know, casting refers to the process of pouring molten metal into a cavity of a mold to create a metal piece that has the same shape as the cavity. However, depending on the shape, gravity casting alone may lack reproducibility in fine details. Therefore, several types of physical forces are utilized to enhance the force used to pour the molten metal. **Casting-related equipment required for each process:** - Rubber mold production: Heat curing device / Hot press - Wax mold production: Wax injection machine / Auto wax spot - Wax tree production: Electric soldering iron / Wax worker - Mold production: Vacuum degassing device / Vacuum embedding machine - Mold firing: Firing furnace / 6Kw electric furnace - Casting: Casting machine / 7Kw output mold rotating pressure casting machine *For more details, please refer to the PDF document or feel free to contact us.*

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Bath plating device "Terra Series"

Anyone can easily achieve beautiful plating! Introducing a bath plating device equipped with an electrolytic degreasing function.

The quality of plating is determined by the cleaning process before treatment. The "Koki (Teri) Series" is equipped with an electrolytic degreasing function, making it easy for anyone to achieve beautiful plating. We offer the "Koki Junior MM-10J," which features electrolytic degreasing, as well as the "Koki MM-10," which includes electrolytic polishing and degreasing functions, and the "Koki MM-20T," which is a medium-sized universal plating device with constant voltage and current for electrolytic polishing and degreasing. 【Product Lineup】 ■ Small, low-cost, high-performance plating device "Koki Junior MM-10J" ■ Low-cost, high-performance plating device "Koki MM-10" equipped with electrolytic polishing function ■ Medium-sized universal plating device "Koki MM-20T" *For more details, please refer to the PDF materials or feel free to contact us.

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Medium-sized universal plating device "Koki (Teri) MM-18T"

The standard equipment is a stand for suspending the hooking jig! It enables stable and clean plating.

The "Teri MM-18T" is a medium-sized universal plating device with constant voltage and constant current. Due to its constant voltage and constant current, it enables stable and clean plating. The liquid is agitated, allowing for uniform plating. It comes standard with a stand for hanging hooks, and partial plating is possible using an optional plating pen. 【Included Accessories】 ■ 2 beakers ■ 1 degreasing electrode plate ■ 1 plating electrode plate ■ Complete set of electrode cables ■ 1 hanging hook fixture ■ 1 thermometer ■ 2 hot stirrers (with temperature control) *For more details, please refer to the PDF materials or feel free to contact us.

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General jewelry casting production

We strongly support production with direct casting from 3D printers!

Since the 1950s, the production of jewelry in Japan has shifted from traditional handmade methods to mass production through casting. In recent years, market demands have changed significantly, with an emphasis on aspects like being priceless and having a story, leading to a preference for "personalized jewelry," which has diminished the need for mass production of the same design. In an environment of small lot production, creating prototypes by hand as before incurs high "prototype costs," which must be added to the unit price, resulting in increased costs. Even companies that already have casting lines can enhance production flexibility by separating the traditional wax mold firing process from the 3D printer resin firing process, leading to shorter delivery times and improved product yield. *For more details, please refer to the PDF document or feel free to contact us.*

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[Beginner's Edition] How Molten Metal Flows │ Basics of Casting

Explaining the viscosity of metals and the surface tension of metals! Introducing the appropriate temperature for casting!

In casting, the flow of molten metal and the concept of metal solidification are very important. By fully understanding the flow of molten metal during casting, the solidification time of the metal, and the characteristics such as viscosity and surface tension of the molten metal, we can take appropriate measures to produce good products. In this column, we will discuss the basic principles of the flow of molten metal and the characteristics of metals, and introduce the appropriate temperature for casting. We encourage you to read it. [Contents] ■ Flow of molten metal ■ Viscosity and surface tension ■ Higher molten metal temperature for casting *For detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.

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【Casting Pits】 Turbulence of Molten Metal and Countermeasures | Important Runner Design in Casting

Explaining how to prevent "turbulence in molten metal" with illustrations! Introducing turbulence generated by center sprues and more.

When installing the pouring system, it is very important to consider the flow of molten metal. By fully understanding the flow of molten metal during casting, the solidification time of the metal, and the characteristics such as viscosity and surface tension of the molten metal, and by taking appropriate measures, we can reduce casting defects. In this column, we will explain how to prevent "turbulence of molten metal," which is one of the causes of entrapped air defects, using diagrams. We encourage you to read it. [Contents] ■ Turbulence of molten metal ■ Turbulence generated by center sprue ■ Turbulence caused by L-shaped geometry ■ Turbulence caused by T-shaped geometry ■ Turbulence caused by U-shaped geometry *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Measures against hot spots of casting skin roughness and casting defects | Important runner design in casting

Introducing the locations of hot spots you want to know about! Explaining hot spots that occur in L-shaped cross-sections, etc.

A hotspot refers to a location where the heat of molten metal concentrates due to the shape of the cavity in the mold. If no measures are taken, the molten metal may come into direct contact and roughen the casting surface, and as a result of concentrated heat, directional solidification may not be achieved, leading to the formation of shrinkage cavities within the casting. Since hotspots are closely related to the turbulence of molten metal, the measures to prevent them are similar to those for the flow path design. However, this column will provide an explanation focused on hotspots. Please take a moment to read it. [Contents] ■ Hotspots occurring in wax trees ■ Hotspots that develop in product sections *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Gas vent for air release | Important runner design in casting

Explanation of the reasons for installing a gas vent! Introducing the proper way to install a gas vent for air release.

The term "vent" in gas vent refers to an opening or outlet for releasing or admitting liquids or gases. In other words, a gas vent is a passage used to discharge gases generated within a mold to the outside of the mold or the core, and it is installed to address hotspots and gases that can cause casting defects. Improper installation that does not meet the conditions can reduce effectiveness or lead to casting defects such as shrinkage cavities. In this column, we will introduce the proper installation methods for gas vents for air release. [Contents] - Reasons for installing gas vents - Thickness and location of gas vents - Gas vents installed on wax trees - Gas vents installed on products - Gas vents for large three-dimensional products *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Preventing shrinkage defects in the molten pool | Important runner design in casting

Explanation of the installation location for the hot water pool using a diagram! We will also introduce the conditions for the hot water pool.

This column introduces the concept of "hot spots" that prevent shrinkage defects and the important design of the runner system in casting. A hot spot refers to a mass of molten metal created to delay solidification at a specific location. One of the essential conditions for a runner (weir) is that "the supply of molten metal must be maintained until the product section has completely solidified," and a hot spot may be added as a means to meet this condition. Please take a moment to read it. [Contents] ■ Conditions for hot spots ■ Locations for installing hot spots *For more details on the column, you can view it through the related links. Please feel free to contact us for more information.

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Basics of Installing a Weir | Important Runner Design in Casting

Introducing the basics of dam installation and methods to prevent "cracks" that can occur at the junction between the dam and the product!

The definitions of the runner and the gate vary somewhat depending on methods such as sand casting, lost-wax ceramic shell method, and block molding method. The term "runner" originally refers to the path through which molten metal reaches the product part of the mold, encompassing the entire wax tree except for the pouring basin. In this column, the term "gate" specifically defines the junction between the runner and the product within the runner. We encourage you to read on. [Contents] ■ Basics of gate installation ■ Appropriate thickness of the gate ■ Methods to prevent "cracking" at the junction of the gate and product ■ Proper installation position of the gate ■ Dividing the runner into multiple parts ■ Runner sprue *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Shape of Weirs That Are Less Prone to Turbulence | Important Runner Design in Casting

Explaining the essential conditions for installing a weir! Introducing the cross-sectional shape of the flume (weir) and more!

The installation of weirs and riser pipes is directly linked to product quality, so careful consideration of the installation location and diameter is necessary. Additionally, we often see unnecessary riser pipes added due to concerns about casting failures. Increasing the number of riser pipes beyond what is necessary can lead to turbulence, which has a negative effect. In this column, we will explain the essential conditions for installing weirs. We encourage you to read it. 【Contents】 ■ What is a weir ■ Essential conditions for riser pipes ■ Cross-sectional shape of riser pipes (weirs) ■ Diameter of riser pipes and flow rate ■ Changes in flow rate due to differences in weir shape *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Products made of titanium and zirconium.

Such as glasses parts! The recommended equipment varies depending on the desired products, their shapes, and the amount of melting.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. From the production of target materials to test pieces for spectroscopic analysis. We provide equipment compatible with high vacuum technology. The recommended equipment varies depending on your desired products, their shapes, and melting quantities. For more details, please visit our website. 【Types of Metals】 ■ Pure Titanium / Nickel Titanium (Shape Memory Alloy) ■ Zirconium *For more information, please refer to the related links or feel free to contact us.

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Products made from iron-nickel alloys.

Metals with a melting point below 2000°C are targeted! Metals with high purity of iron, such as pure iron and cast iron, require special adjustments.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. We can select equipment that matches the production volume for the increasingly popular stainless steel jewelry production. The target metals have melting points below 2000°C. The recommended equipment varies depending on the desired products, their shapes, and the melting amounts, so please visit our website for more details. 【Types of Metals】 ■ Pure iron / gray cast iron / ductile cast iron / nickel cast iron ■ Chrome-molybdenum steel / Invar, etc. ■ Nickel / chrome metal / Monel metal, etc. ■ Austenite / SCH13 / SCH22 / SUS303 / 316 / Inconel, etc. ■ Chrome * For more details, please refer to the related links or feel free to contact us.

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Products made from platinum alloy

Developed and released a high-frequency induction heating casting machine for platinum jewelry! Suitable for metals with a melting point below 2000°C.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. Our company has developed and released high-frequency induction heating casting machines for platinum jewelry, accommodating various platinum alloys, starting with bridal jewelry. The target metals have melting points below 2000°C. The recommended equipment varies depending on the desired product, its shape, and the amount to be melted, so please visit our website for more details. 【Types of Metals】 ■ Pure Platinum ■ Pt 950 / Pt 900 / Pt 800 / Pt 548, etc. *For more details, please refer to the related links or feel free to contact us.

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Products made of aluminum

Metals with a melting point below 1200°C, such as duralumin and aluminum for lost-wax casting, are included!

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. For accessories made of aluminum, it is possible to express a variety of vivid colors through anodizing (alumite). The target metals have a melting point of 1200°C or lower. The recommended equipment varies depending on the desired product, its shape, and the amount to be melted, so please visit our website for more details. 【Types of Metals】 ■ Aluminum ■ Duralumin ■ Aluminum for lost wax ■ Lautal ■ Silumin, etc. *For more details, please refer to the related links or feel free to contact us.

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Products made of copper alloy

Metals with a melting point below 1300°C are the target! The recommended equipment varies depending on the shape and amount to be melted.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. Artistic castings and Buddhist implements can produce shapes that are difficult to express with sand casting. The block mold method does not use molds, significantly reducing initial production costs. Metals with melting points below 1300°C are targeted. The recommended equipment varies depending on the desired products, their shapes, and the amount to be melted, so please visit our website for more details. [Types of Metals] - Copper alloys - Red brass / 1/4 brass - Beryllium copper - Gunmetal / tin bronze / bronze castings - Brass alloys / brass - Nickel silver / German silver - Cupronickel *For more details, please refer to the related links or feel free to contact us.

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Products made from gold and silver alloys

Pure gold, pure silver, sterling silver, and more! Metals with a melting point below 1200°C are included.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. We create artworks and objects using silver and quarter gold, and we can also modernize traditional craft techniques such as patina finishing. The metals we work with have melting points below 1200°C. The recommended equipment varies depending on the desired product, its shape, and the amount to be melted, so please visit our website for more details. 【Types of Metals】 ■ Pure Gold ■ K18 - K18 Yellow Gold ■ K8 - K18 White Gold ■ Pure Silver ■ Sterling Silver / Coin Silver / White Quarter Gold, etc. *For more details, please refer to the related links or feel free to contact us.

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Products made from zinc, white metal, and similar materials.

Metals with a melting point below 450°C are the target! With a lost-wax casting machine, the degree of freedom is significantly improved.

At Yoshida Cast Industry, we propose suitable equipment based on the types of metals used for melting and casting. For prototyping such as master patterns and sample products, we take models output from a 3D printer and create them directly in low-melting-point alloys. Metal samples can be produced in just one day. The metals targeted are those with a melting point of 450°C or lower. The recommended equipment may vary depending on the desired product, its shape, and the amount to be melted, so please visit our website for more details. [Types of Metals] - Zinc - Tin - Lead - White metal / Babbitt metal / Pewter / Solder materials *For more details, please refer to the related links or feel free to contact us.

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About order casting machines

The presence or absence of a heat source for dissolution can be either an external introduction type or an internal built-in type! Here are the main customization options.

We manufacture casting machines tailored to what our customers want through custom orders. The operation methods include the "Analog Manual Type," where the casting timing is confirmed by the human eye and the machine operation sequence is manually turned ON, as well as the "Analog Semi-Auto Type." Casting methods can be broadly classified into suction methods, centrifugal methods, and pressure methods. We also welcome consultations, so please feel free to reach out to us. 【Casting Methods】 ■ Suction Method ■ Centrifugal Method ■ Pressure Method ■ Composite Method *For more details, please refer to the related links or feel free to contact us.

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Types of casting machines

Divided into three main types: 'Vacuum Casting Machine,' 'Centrifugal Casting,' and 'Pressure Casting'! Introducing the types of casting methods.

Casting, originally referred to as "self-weight pressure (gravity) casting," is fundamentally based on utilizing the Earth's gravitational pull and the weight of metals. This method is employed in sand casting and some ceramic shell casting. However, in the case of metals with low specific gravity (light metals), thin-walled castings, or complex shapes, the molten metal may not fill the tip of the casting solely due to gravity, leading to casting defects known as "nameru." To solve this problem, several forces other than self-weight assist in the casting process. The types of forces used for this assistance categorize the casting methods into what is called "casting schemes." 【Types of Casting Schemes】 ■ Vacuum casting machine ■ Centrifugal casting ■ Pressure casting *For more details, please refer to the related links or feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

  • フロン排出抑制法に関わるフロン管理工数0 ノンフロンチラー 冷媒「R1234yf(HFO)」採用 小型水槽付きインバーターチラー
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