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The "Ceramic & Metal Coating Comprehensive Catalog" from Nippon Coating Industrial Co., Ltd. is a comprehensive catalog that includes the material properties of coatings made from ceramics and alloys, their thermal spraying methods, and application examples! [Contents] ◆ Features of thermal spraying methods ◆ Characteristics of each thermal spraying method ◆ Characteristics of each thermal spraying material ◆ Application examples of (1) wear resistance, (2) release properties, (3) electrical insulation, (4) heat resistance, (5) clearance control, and (6) corrosion-resistant coatings *For more details, please download the PDF or feel free to contact us.

The ceramic thermal spraying by Nippon Coating Industry Co., Ltd. is widely used in various fields, including the aerospace industry, automotive industry, various machinery industries, electrical and electronic industries, chemical industrial plants, marine development, and the energy industry. Its excellence has been proven by numerous achievements, and its applications are continually expanding. To enhance the functionality of advanced machinery and achieve free maintenance, please make use of the technology from Nippon Coating Industry. 【Features of Thermal Spraying Method】 ○ Wide selection range of base materials and spraying materials ○ Fast film formation speed ○ No restrictions on processing dimensions ○ Minimal thermal impact on the base material ○ Dry process with low environmental burden For more details, please contact us or download the catalog.

Nihon Coating Industry has nurtured ceramic thermal spraying technology, which originated from aerospace engineering, for half a century. Please utilize it to enhance the functionality of machinery that increasingly improves the characteristics of ceramics such as heat resistance, thermal insulation, corrosion resistance, wear resistance, electrical insulation, and non-stick properties, contributing to maintenance-free operations. Thermal spraying is a surface modification technology that can simultaneously regenerate parts and impart functions. This regeneration and function impartation is the foundational technology that supports the effective use of limited resources. We encourage you to utilize Nihon Coating Industry's thermal spraying technology to solve your company's challenges. 【Business Activities】 ○ Construction, processing, and sales of various coatings ○ All related businesses associated with the above For more details, please contact us or download the catalog.

We are offering a presentation document explaining the simple technique of "thermal spraying," which involves spraying a coating material melted at high temperatures! Please consider the thermal spraying method, which allows for flexible responses regardless of the base material's properties, shape, or coating thickness! The thermal spraying methods for surface modification include plasma spraying, explosion spraying, flame spraying, and arc spraying, with coating materials such as metals, alloys, ceramics, glass, and polymers. The purposes vary, including surface hardening, heat resistance, wear resistance, and the addition of special functions. [For more details, please download the catalog or feel free to contact us.]

Alumina (aluminum oxide) is an oxide of aluminum. Abradable spraying is a thermal spraying process conducted to obtain a coating with a property that allows it to be easily abraded. An example of application includes spraying onto the inner wall of a case relative to turbine rotor blades to optimize the gap between the rotor blades and the case. Abrasive wear is a form of wear primarily caused by the cutting action of hard particles interposed between the uneven surfaces or gaps of contact surfaces. Electric arc spraying is a thermal spraying method that generates an arc between two linear metal spraying materials, and the metal droplets produced by the heat are atomized and accelerated by a jet of compressed air to form a coating on the substrate. Yttria (yttrium oxide) is an oxide of yttrium. *For more details, please download the PDF or contact us.*

Q1. How hard is the coating? It varies depending on the thermal spray material, but typically it is between Hv500 and 1000. Q2. Why is it sticking? This is referred to as the anchoring effect. Q3. Is there no risk of peeling? Peeling can occur due to rapid heating, rapid cooling, or substrate corrosion. Q4. Is thermal spraying possible on the inner diameter? Of course, it is possible. However, there are restrictions for small diameters (less than 100 mm), so please consult us. Q5. What is the delivery time? It is usually about 3 weeks, but we can also accommodate urgent requests, so please consult us. For more details, please download the catalog.

In the manufacturing process of resin-based products such as films, the fineness and characteristics of the roll surface are crucial for product quality. Of course, the synergistic effect with the finishing polishing treatment is also significant, but certain types of ceramics have very high release properties against plastics and molten glass, and when sprayed, they can meet quite stringent requirements for scratch resistance and surface roughness. In extreme cases, it is even possible to treat surfaces so that adhesive tape does not stick. The high release properties are also beneficial for mold processing. For more details, please download the catalog.

The thermal spraying methods for surface modification include plasma spraying, explosive spraying, flame spraying, and arc spraying. Coating materials consist of metals, alloys, ceramics, glass, and polymers. The objectives are surface hardening, heat resistance, wear resistance, and the imparting of special functions. For more details, please download the catalog.

We would like to introduce our "Super Finish Technology." It is possible to adjust the surface roughness from fine ultra-mirror finishes to rough surfaces, down to the nano level. We can freely adjust cylindrical surfaces, flat surfaces, surfaces that are easy to slide on and those that are difficult to slide on, surfaces that are easy to adhere to and those that are difficult to adhere to, as well as surfaces that are easy to peel off and those that are difficult to peel off. 【Features】 ■ Capable of adjusting surface roughness from fine ultra-mirror finishes to rough surfaces, down to the nano level ■ Freely adjustable surfaces, including those that are easy to slide on and those that are difficult to slide on ■ Experience in thermal spraying is utilized in both pre-treatment and post-treatment *For more details, please download the PDF or feel free to contact us.

The surface modification method using ceramics as thermal spray materials has discovered and created "extraordinary functional performances" in addition to protective capabilities, such as insulation, conductivity, and sensing, making it an indispensable technology in future fields like superconductivity and space. 【Features】 ○ Rockets → Low-arc thermal spraying has a high porosity, alleviating thermal shock and producing remarkable heat resistance. ○ Deep-sea exploration vehicles → Ceramic coatings have set a diving record of over 500 dives at a maximum submersion depth of 2000m. ○ Fuel cells → In solid electrolyte fuel cells, power generation elements made of zirconia, a ceramic, are used. ○ High-temperature superconductivity → Superconducting materials at the level of 90°K (absolute temperature) have already been produced through thermal spraying. ○ Semiconductor manufacturing equipment → Ceramics are coated on the equipment itself to prevent unacceptable contamination. *For more details, please download the PDF or contact us.