高丸工業 List of Products and Services

Our company has been a machinery manufacturer engaged in robot system integration for over 40 years. Due to the influence of automotive and home appliance manufacturers that quickly adopted robots into their production lines, there is a prevailing misconception that robots are only suitable for mass production. However, the true value of robots is demonstrated in the environments of small and medium-sized enterprises that engage in small-batch, diverse production. The data accumulated from processing with robots can be utilized for subsequent processing, allowing even new employees to perform tasks on par with veteran craftsmen. For small and medium-sized enterprises struggling to hire young talent, introducing robots can also be effective in attracting suitable candidates interested in the manufacturing industry. Additionally, our company has robot technical centers in Tokyo and Hyogo Prefecture, where we provide training for personnel capable of handling robots and conduct pre-implementation testing with actual machines. *For more details, please download the PDF or feel free to contact us.*

Among various manufacturers of industrial robots, our strength at Takamaru Industrial Co., Ltd. is the ability to select robots suitable for your company's work and provide them as a system with peripheral devices. We have test centers in Nishinomiya and Tokyo, where we can create test machines and demonstrate them before the introduction of the robot system. *We also welcome requests from companies in the same industry. 【Production Achievements】 - Welding robot systems - Handling robot systems - Automatic machines and jigs - Manipulators and turning rolls - Positioners

Are you giving up on the idea of automation because your products are large and cannot be robotized? Or have you ever faced difficulties due to the lack of a company that can handle everything in one go? Our company has extensive experience in planning, designing, and manufacturing large machinery. Additionally, we can handle various types of robots, allowing us to combine them with large equipment to create cost-effective large robot systems. For more details, please contact us or take a look at our catalog.

When it comes to large-scale robot systems that integrate the entire line, various equipment and robots from multiple manufacturers may be required. In such cases, personnel who can handle each piece of equipment and operators who can manage each robot become necessary, leading to ambiguity regarding responsibility. Wouldn't it be nice to have a company that can oversee the entire line as a whole? Our company leverages the strength of having operators who can handle robots from seven major domestic manufacturers, allowing us to consistently manage such large-scale robot systems. Furthermore, with the operation of our Nishinomiya factory, we can even conduct trial runs of the entire line in-house before shipment. For more details, please contact us or refer to our catalog.

Robot Technical Center Co., Ltd. aims to provide optimal robot systems in collaboration with Takamaru Industry Co., Ltd., a robot manufacturer, and G-Net Co., Ltd., a robot system integrator. We offer a comprehensive range of services from the introduction of industrial robot systems to design, manufacturing, installation, operation, maintenance, and operator training. 【Business Contents】 ■ Robot School ■ Trials ■ Consulting - General welding and cutting processes - General painting and handling - For companies engaged in small-lot, diverse production *For more details, please refer to the PDF materials or feel free to contact us.

Are you dissatisfied with the current welding robots? Our company is in a unique position to objectively compare and evaluate the characteristics and performance of various robot manufacturers. We execute suitable welding conditions in appropriate welding postures, from temporary assembly of parts and tapping welding of thin plates to multi-layer welding of thick plates. With our welding robot systems, you can produce products with stable quality. 【Production Achievements (Excerpt)】 ■ Welding ROB ■ C-Gun ROB ■ Cantilever 2-Axis POS + ROB ■ 2-Axis ROS x 2 + ROB ■ 2-Axis POS + ROB *For more details, please refer to the PDF materials or feel free to contact us.

Introducing the handling robot system from Takamaru Industrial Co., Ltd. By using robots to handle the loading and unloading of parts to and from machine tools, as well as aligning, stacking, and unloading products, we achieve automation and labor-saving while enabling continuous operations with preceding and subsequent processes. We have numerous achievements, including the "Manufacturing Line ROB," "Tool Change ROB," "500kg Payload ROB," and "Palletizing Robot." [Production Achievements (Excerpt)] - Manufacturing Line ROB - 700kg Payload ROB - Handling ROB - Tool Change ROB - Two ROB Slider *For more details, please refer to the PDF materials or feel free to contact us.

Would you like to automate the disliked process of "deburring" in manufacturing with a robotic system? Takamaru Industry's deburring finishing robot system pays attention to detail and can free up human labor from the removal of burrs and edges from die-cast and cast parts, as well as secondary burrs after machining, leading to more value-added work. Our company is taking on various robotic systems, including handling tasks such as loading and unloading into machine tools and palletizing, removal of burrs and secondary burrs from die-cast and cast products after machining, and painting operations, as well as the development of new applications for industrial robots. [Production Achievements] ■ Tool Change ROB ■ Manufacturing Line ROB ■ Laser Cutting ROB ■ Deburring ROB *For more details, please refer to the PDF document or feel free to contact us.

When introducing a robot system for the first time, there are many concerns such as: 1. not knowing where to consult, 2. whether our production can be automated with robots, 3. how much it will actually cost, and 4. whether we can effectively utilize it. However, large companies are increasingly adopting robots and advancing efficiency, widening the gap with small and medium-sized enterprises. Our company is working day and night to provide optimal robot systems for small and medium-sized enterprises. For more details, please contact us or refer to our catalog.

This is an announcement for a special training course on industrial robots conducted by Robot Technical Center Co., Ltd. When businesses assign workers to tasks such as teaching or inspecting industrial robots, it is mandatory for all of them to receive special education based on Article 59, Paragraph 3 of the Labor Safety and Health Act. Our center provides safety education based on Article 36, Items 31 and 32 of the Labor Safety and Health Regulations, and issues a certificate of completion for the special education to participants. [Features] - Selection of robots from major domestic manufacturers - Practical training using actual machines - Support for follow-up training after completion *For more details, please refer to the PDF materials or feel free to contact us.

This system performs no teaching tasks for the robot at all; it automatically creates appropriate robot operation programs and executes tasks simply by inputting six types of information into the control panel: rotation angle, distance between centers, hole diameter/side 1, side 2/R, shape, and tilt angle. The system consists of a turntable equipped with a 6-axis robot and a workpiece, with the work target, a mirror plate, loaded onto the turntable using a crane or similar equipment. It is completed by fixing the mirror plate so that its center aligns with the center of the turntable using a centering jig. **Features** - Simplifies complex tasks - Usable without knowledge of robots or 3D CAD - Can be introduced at a low cost - The robot automatically creates complex 3D programs just by inputting specified numerical values - Capable of performing marking tasks and plasma cutting tasks on 3D curved surfaces **Exhibiting at the 2022 International Welding Show** Date: July 13 (Wed) to July 16 (Sat), 2022, 10:00 AM to 5:00 PM (until 4:00 PM on the last day) Venue: Tokyo Big Sight, Halls 4, 5, 6, and 7 Booth: E-745 *For more details, please refer to the PDF document or feel free to contact us.*

At Takamaru Industrial Co., Ltd., we are developing a system that enables easy remote welding operations through the introduction of an offline teaching system and real image integration. By fixing the temporarily welded workpiece on a turntable, the position and conditions can be set on a PC, and the robot can execute the welding operation directly. This allows for efficient and safer operations even in environments with small-batch, diverse production, contributing to the elimination of dependency on specific individuals and improving productivity. 【Features】 ■ Planned compatibility with all robot manufacturers (currently compatible with two companies) ■ Even new employees can easily perform welding operations as long as they can use a PC ■ Well-suited for small and medium-sized enterprises engaged in diverse small-batch production or custom production "WELDEMOTO" is a registered trademark. (Registration No. 6873783) *For more details, please refer to the materials. Feel free to contact us with any inquiries.

At Takamaru Industrial Co., Ltd., a robot system integrator (Sler), we conduct "Training for Operating Industrial Robots." The Robot Technical Center (RTC) is a facility where you can see, use, and compare actual robots. We hold "Training Sessions on Operating Industrial Robots" aimed at students from industrial high schools and child welfare facilities within the prefecture. After the training, depending on the course, we issue "Certificates of Completion for Special Education on Industrial Robots," providing unique support for job-seeking activities. We contribute to fostering the employment motivation of young talent and support the supply of personnel to small and medium-sized enterprises that wish to introduce robots. [Training Content] 1. Learning the basic operations of robots 2. Learning cutting and welding using actual robots 3. Programming and operating the robot independently 4. Presentation of results *For more details, please refer to the PDF materials or feel free to contact us.

This is an announcement for special training on industrial robots held weekly at the Robot Technical Center. When employers assign workers to tasks such as teaching or inspecting industrial robots, they are required to provide special training to all of them in accordance with Article 59, Paragraph 3 of the Labor Safety and Health Act. At our center, we conduct safety education based on Article 36, Items 31 and 32 of the Labor Safety and Health Regulations, and we issue a special training completion certificate as stipulated by the Labor Safety and Health Regulations to all participants. 【Course Content】 ■ Special Safety Training Course for Industrial Robots - Safety education based on Article 36, Items 31 and 32 of the Labor Safety and Health Regulations - 3 days (13 hours of theory, 6 hours of practical training) ■ Special Teaching Course for Industrial Robots - Safety education focused solely on teaching based on Article 36, Item 31 of the Labor Safety and Health Regulations - 2 days (7 hours of theory, 6 hours of practical training) *For more details, please refer to the PDF document or feel free to contact us.

This service utilizes our large factory to replicate the layout of the user's production line in advance and conduct a complete trial run. While continuing production on the old line, we can fully resolve any initial issues that arise during the startup of the new line, enabling a completely vertical launch. This significantly reduces costs and risks associated with the necessary inventory from the old line and troubles during the startup of the new line, and you won't have to worry about the labor environment during urgent construction for equipment replacement. [Features] ■ Trial operation of the new line is possible while continuing production on the old line ■ Significant reduction in various overhead costs ■ Substantial reduction in time required for equipment replacement ■ Avoidance of post-replacement troubles *For more details, please refer to the PDF document or feel free to contact us.

The automation of small-batch, multi-variety production has begun. In other words, the automation of small and medium-sized enterprises, which make up the majority of Japanese companies, is starting. To all small and medium-sized manufacturers, do you have any of the following concerns? - There are many unique products, and robots may not be suitable... - There are no personnel who can handle robots... - I don't even know if automation is possible... In fact, it is precisely the unique products that require automation, and the introduction of robotic technology can solve various issues such as labor shortages, productivity improvement, and business succession in many fields! By utilizing our Robot Technical Center (RTC), we can conduct feasibility studies and demonstrate cost-effectiveness. <Examples of Robot System Production> Welding robots / Handling robots / Automated machine jigs / Positioners / Manipulators / Turning rolls / Automation of deburring, etc. ★ To cultivate personnel who can handle robots, we also offer special safety training for robots and various operational training. Special safety training for industrial robots is held weekly, with a cumulative total of over 5,800 participants! ★ We accept tests using actual machines before system implementation. *For more details, please download the PDF or feel free to contact us.

The role of system integrators is very important in promoting the introduction of robots in production sites and services. Robot Technical Center Co., Ltd. is continuously accepting factory tours for government, companies, schools, and various organizations. Advance registration is required for factory tours. Please inform us of your desired date and number of participants by phone. [Content of the tour] ■ Instructors with extensive knowledge and experience gained from work will provide guidance. ■ Robot Training I - Learn about the "knowledge" and "history" of robots. ■ Robot Training II - Observe actual robotic systems performing tasks such as welding using real machines. *For more details, please refer to the PDF materials or feel free to contact us.

When employers assign workers to tasks such as teaching or inspecting industrial robots, they are required to provide special education to all of them based on Article 59, Paragraph 3 of the Labor Safety and Health Act. At Robot Technical Center Co., Ltd., we conduct safety education based on Article 36, Items 31 and 32 of the Labor Safety and Health Regulations, and we issue a certificate of completion for special education to the participants. This course offers two types: a "Safety Special Education Course" conducted over three days at your specified location, and a "Safety Special Teaching Course" conducted over two days. Please be sure to inform us of the model of the robot you are using when applying. 【Training Content】 ■ Basic knowledge of industrial robots (structure and function) ■ Practical training on the operation methods and basics of teaching industrial robots ■ Past disaster cases related to industrial robots, the dangers of the work, and related laws and regulations ■ Tasks related to the inspection of industrial robots *For more details, please refer to the PDF materials or feel free to contact us.

At Robot Technical Center Co., Ltd., we also provide support for those who have completed special training in industrial robots. You can receive operational training on the robot of your choice from our permanent robots, and since the classes are small, you can learn the operation methods slowly and surely. In particular, with welding robots, hands-on work allows for experiential learning that simulates the actual work environment. **Features of RTC's Basic One-Day Course:** - Choose robots from major domestic manufacturers: - Yaskawa Electric (Welding, Material Handling), FANUC, NACHI, Daihen, Kawasaki Heavy Industries - Small class sizes for a thorough and relaxed learning experience - Eligibility: - Those who have completed "Special Training for Industrial Robots" based on Article 59, Paragraph 3 of the Labor Safety and Health Act *For more details, please refer to the PDF materials or feel free to contact us.*

Robot Technical Center Co., Ltd. aims to provide optimal robot systems in collaboration with robot manufacturers and our company, a robot system integrator (SIer), along with G-Net Co., Ltd. We have received certification from the Ministry of Economy, Trade and Industry and the Kinki Bureau of Economy, Trade and Industry for our inter-industry collaboration new business development plan (new collaboration), and we offer a comprehensive range of services from the introduction of industrial robot systems to design, manufacturing, installation, operation, maintenance, and operator training. Please feel free to consult us when needed. *For more details, please refer to the PDF materials or feel free to contact us.

◆Lecture Information 1◆ ◎Name: Maintenance Resilience OSAKA 2022 ◎Date: December 7 (Wednesday) - 9 (Friday), 2022 ◎Venue: Intex Osaka ◎Lecture Location: Hall 4 Special Lecture Venue ◎Registration: First-come, first-served at the venue on the day ◆Lecture Information 2◆ ◎Name: 7th Robodex - Robot Development and Utilization Exhibition ◎Date: January 25 (Wednesday) - 27 (Friday), 2023 ◎Venue: Tokyo Big Sight ◎Registration: On the official website Many people face challenges such as: ■ There are many one-of-a-kind products, and robots may not be suitable... ■ There are no personnel who can handle robots... ■ I don't even know if robotization is possible... The image that robots are suitable for mass production is prevalent, but in reality, "robots are labor-saving devices for small-batch production of various types." By introducing robotic technology, it is possible to solve issues such as labor shortages, increased productivity, and business succession! If you utilize our Robot Technical Center, we can conduct feasibility studies and demonstrate cost-effectiveness. In the lecture, we will discuss various case studies and the importance of robot system integrators.

This document introduces the "encounter with robots" by the secretary of the FA Robot System Integrators Association and the president of Takamaru Industrial Co., Ltd. It provides detailed explanations on topics such as "the perception of robots in small and medium-sized enterprises," "our robot-related business," and "robotization in primary industries." Robots are devices developed to respond to the diversification of products, meaning that "robots are labor-saving devices for small-batch production of various types." For more detailed information, please refer to the PDF download below. [Contents (partial)] ■ Encounter with robots ■ Perception of robots in small and medium-sized enterprises ■ Our robot-related business ■ Side effects of ISO implementation ■ Assetization of data *For more details, please refer to the PDF document or feel free to contact us.

The event is a competition where participants can see, feel, and think about new uses for industrial robots. It is a contest format event that showcases innovative, unique ideas that have the potential to be realized. You can register for the local competition venue through the homepage, and it is also possible to apply directly to the robot center hosting the local competition. We sincerely look forward to your participation. 【Event Overview】 ■ "What is a Robot? Seminar & Tour" ■ "Presentation" *For more details, please refer to the PDF document or feel free to contact us.