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  3. 高丸工業 西宮工場
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高丸工業 西宮工場

EstablishmentMay 8, 1967
capital8500Ten thousand
number of employees30
addressHyogo/Nishinomiya-shi/1-50 Asanagimachi, inside JFE Nishinomiya Factory
phone0798-38-9200
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last updated:May 15, 2025
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Industrial robot system Industrial robot system
Case Studies of Robot Implementation Case Studies of Robot Implementation
Robot Consulting Robot Consulting
Manufacturing and sales of specialized machinery. Manufacturing and sales of specialized machinery.
Seminar/Event Seminar/Event
Case

Case Studies of Robot Implementation

We will introduce examples of robot implementation.

Case study of small and medium-sized enterprises introducing robots utilizing various subsidies and grants 1

Introducing a case study of the robot scanning system utilizing the "Robot Introduction Demonstration Project and FS Subsidy"!

At Izox Corporation, humans perform scanning tasks by walking around objects, but this process is affected by environmental factors (such as instability, vibration, and temperature changes) and the user's abilities, leading to significant issues not only in achieving high-precision measurements but also in efficiency. Therefore, we utilized the FS subsidy program to create application documents on the theme of "Effectiveness Study on the Introduction of Robot Scanners." We were able to be selected for the "Robot Introduction FS Subsidy Program," which we applied for in a short period. By conducting a demonstration project with robots at RTC and analyzing the data obtained from the robot scanning system, we found that it is possible to achieve scanning with a level of precision that is incomparable to that of human scanning tasks. *For more details, please refer to the PDF materials or feel free to contact us.*

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Case Study 2 of Robot Implementation in Small and Medium-sized Enterprises Utilizing Various Subsidies and Grants

We will introduce a case where a welding robot system was implemented using robot subsidies!

At Hoyu Welding Co., Ltd., we have often struggled with securing and training personnel since our establishment. Additionally, due to the time required for manufacturing, we frequently imposed unreasonable overtime, and there were instances of variability in welding quality depending on the operator. By learning about the "Robot Introduction Demonstration Project Subsidy," we gained a new partner in the form of a robot system integrator (SIer) and decided to challenge ourselves by introducing a welding robot system for small-lot production of various types. The welding robot system, introduced with the help of the robot subsidy, has been performing exceptionally well right from the start. *For more details, please refer to the PDF document or feel free to contact us.*

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Solving issues such as variability in welding quality by operators and securing personnel with robots.

We will introduce a case where issues such as securing and training personnel, excessive overtime, and variations in welding quality due to different operators were resolved through the introduction of robots for the first time!

At Hoyu Welding Co., Ltd., we receive many orders for small-lot production of sheet metal and can manufacturing from large machinery and automobile manufacturers, and until now, these have been handled solely by manual labor. One of the challenges has been the difficulty in securing and training personnel since our founding, and due to the time-consuming nature of manufacturing, there have often been instances of excessive overtime. Additionally, there have been variations in welding quality depending on the operator. In response, we proposed a welding robot system for small-lot production. As this is our first introduction of robots, we cannot afford any failures; therefore, prior to implementation, we conducted verification of the robot installation at the RTC (Robot Technical Center). This allows us to confidently use the system, as we can perform verification with actual customer products at the RTC. Furthermore, we had 2 to 3 employees attend the "Industrial Robot Safety Training" at the RTC, and we were very pleased to learn that they could provide one-stop support in this area as well.

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Achieving uniformity in welding quality for the automotive industry.

Solve variations in welding quality and challenges in securing personnel with the introduction of robots!

In the automotive industry, the homogenization of welding is essential to ensure product quality and safety. Particularly in areas related to vehicle safety, variations in welding quality can lead to serious issues. Traditional welding methods, which rely on the skills of operators, are prone to quality inconsistencies, potentially resulting in defective products due to human error and decreased productivity. Our welding robot system addresses these challenges and achieves stable, high-quality welding. 【Application Scenarios】 - Welding of automotive parts - Response to small-batch production of various types - Thorough quality control 【Benefits of Implementation】 - Standardization of welding quality - Increased productivity - Reduction in labor costs - Decrease in defective products

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