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  1. Home
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  3. ダイヤ電子応用
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Testing, Analysis and Measurement
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ダイヤ電子応用

capital1000Ten thousand
number of employees35
addressOsaka/Yodogawa-ku, Osaka-shi/3-5-2 Nishinakajima, 2nd Floor, Shinai No. 10 Building
phone06-6101-1013
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last updated:Dec 06, 2022
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ダイヤ電子応用 List of Products and Services

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MFL Array Tank Bottom Plate Scanner "FLOORMAP X"

Suitable inspections according to plate thickness are possible! Perfectly highlights pitting and obstacles during scanning.

"Floormap X" is an advanced multi-technology MFL array tank bottom plate solution. It provides unparalleled detection probability, including in critical zones, and can brilliantly handle thick plates and coatings. With STARS technology, it can identify corrosion on both the top and bottom surfaces. Inspections can be performed at astonishing speeds in either full floor mapping or free scan mode. 【Features】 ■ High-precision active steering: Achieves high-speed, high-quality curve scanning in critical zones, with a function to return to straight travel at the push of a button. ■ Interactive laser guide: The laser-assisted defect positioning function allows for quick and easy floor marking during mapping. ■ SmartMAGNET: The automatic magnetic flux intensity adjustment function enables optimal inspections based on plate thickness. ■ Powerful lighting: Provides high brightness and uniform illumination in accordance with API (American Petroleum Institute) recommended visual inspections, perfectly highlighting pitting and obstacles. *For more details, please download the PDF or feel free to contact us.

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What is "ACFM," which can detect surface opening defects even without being an expert?

Do you know about "ACFM," which can detect opening scratches on metal surfaces and inspect coatings up to 4mm thick? 【*Free basic knowledge gift】

ACFM has a history of over 30 years and is a technology that accurately detects surface opening defects and evaluates their depth on top of paints and coatings using an alternating current field measurement method. 【Do you have any of these concerns?】 ◆ I want to detect without removing the coating or paint. ◆ I want to know the depth of the opening defects. ◆ I want to internalize inspection operations to reduce costs. ◆ I want to enable inspections even for engineers who are not highly skilled. We have many achievements in industries that conduct visual inspections (petrochemical plants, offshore structures, infrastructure). The ACFM portable inspection device 'Amigo2' is a fully integrated device that combines electronic equipment, a multi-touch display, and storage into a single robust housing. It provides a smooth and high-resolution display, improving the detection performance of small defects and the thickness of inspectable coatings! *We are currently offering free basic knowledge (technical materials) that explain case studies, usage scenarios, and technical principles! Be sure to download and check it out during this opportunity.

  • Magnetic field analysis/electromagnetic wave analysis
  • Other measurement, recording and measuring instruments

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[Data] ACFM (Alternating Current Field Measurement) Inspection Technology Introduction

Applicable to materials such as iron and austenitic types! Inspection is possible from above thick coatings.

This document introduces the inspection technology 'ACFM' applicable for detecting and sizing surface openings on metal surfaces, including over paint. Our product is efficient and cost-effective, requiring minimal surface preparation. It is user-friendly and offers versatility, covering a wide range of applications and industries. We provide detailed explanations of application examples, origins, and operating principles, accompanied by photographs. We encourage you to read it. [Contents (partial)] ■ What is ACFM? ■ Overview of ACFM ■ Origin of ACFM ■ Operating principle of ACFM ■ Certification for ACFM *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Other inspection equipment and devices

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Phased Array Ultrasonic Testing Device "EMERALD"

Utilizing advanced ultrasonic flaw detection technology, we achieve high-precision and powerful non-destructive testing.

"EMERALD" is an advanced ultrasonic flaw detection system designed based on inspection technologies such as industry-leading phased array ultrasonic testing (PAUT), total focusing method (TFM), and TOFD. With onboard processing capabilities for up to 1 million points per TFM frame and the ability to simultaneously reconstruct up to 8 TFM frames, it achieves fast and efficient TFM frame reconstruction. It provides class-leading powerful TFM imaging capabilities. It is utilized across a wide range of industrial applications, including power, aerospace, oil and gas, railways, shipbuilding, and heavy industry. 【Features】 ■ Full Matrix Capture (FMC) with up to 128 elements ■ 64-channel phased array ultrasonic testing (PAUT) ■ Equipped with a bipolar pulser for high acoustic energy supply ■ IP65 dust and water resistance for operation in harsh environments ■ Controlled by UltraVison software, which has a wide operational track record in industrial fields *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Ultrasonic Testing Device "HYPER SCAN IV"

Improved processing speed with multi-channeling! It demonstrates excellent effectiveness in internal defect inspection and delamination inspection, among others.

The "HYPER SCAN IV" is an ultrasonic flaw detection device equipped with offline image processing capabilities, allowing for automatic judgment functions and multi-channel acceleration. It also features a full waveform acquisition function, enabling waveform redrawing with just a gate change, significantly improving work efficiency. The use of a manual joystick enhances operability. Additionally, the inspection area is 350mm x 350mm, with a minimum inspection pitch of 20μm. It demonstrates excellent effectiveness in inspecting internal defects in mass-produced parts and in checking for delamination in soldered joints. 【Features】 ■ Multi-channel specifications (2CH, 4CH) ■ Full waveform acquisition function allows for redrawing with only gate changes ■ Includes a manual joystick for operation ■ Inspection area: 350mm x 350mm ■ Minimum pitch: 20μm *For more details, please refer to the PDF document or feel free to contact us.

  • Ultrasonic Oscillator

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ZETEC "XY Manual Scanner NDT Sweepe"

Suitable for inspecting longitudinal weld joints of pipes and cylindrical sections, as well as corrosion mapping! The scanner with an encoder reads the position.

The ZETEC-manufactured 'XY Manual Scanner NDT Sweepe' is a highly versatile manual 2D encoded scanner suitable for quickly performing ultrasonic flaw detection tests. It is ideal for inspecting longitudinal weld joints on pipes and bodies, as well as for corrosion mapping. Its easy deployment in the field and ability to scan long distances with raster scanning (back and forth) make it useful for C-Scan mapping of composite material components. It is an effective method that can be quickly applied for damage verification and post-repair inspections of composite material parts. 【Features】 ■ Two built-in encoders ■ Magnetic wheels that do not scratch the inspection object, making it safe for use on composite materials and easy to use on steel ■ Lockable brake at any position ■ Probe holder with suspension that can be mounted on both the front and side of the cart ■ Capable of simultaneously setting up to two array probes, compatible with most types of array probe wedges *For more details, please download the PDF or contact us.

  • Other inspection equipment and devices

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Features of the Bipolar Pulsar Topaz64: Notable Functions

[Video Available] Features of Bipolar Pulsars: Non-destructive System Integrated into Inline Manufacturing

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor for ZETEC, Inc. of the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

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Inline Non-Destructive System Topaz64: Notable Features

[Video Available] Non-destructive system for incorporating onboard beam simulation (PA UT edition) into the manufacturing inline.

Daiya Electronic Application Co., Ltd. became the official primary distributor in Japan for ZETEC, Inc. of the United States in December 2018. The ZETEC inline non-destructive system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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Explaining the notable features of TOPAZ64!

[Video Available] Non-destructive system integrated into the inline manufacturing of onboard beam simulation (TFM edition).

Daiya Electronic Application Co., Ltd. became the official primary distributor in Japan for the American company ZETEC in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array ultrasonic testing device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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Try using the Sectarial Total Focusing "STF"!

Currently featuring a video: Trying out the sectored total focusing 'STF'! Suitable for demanding applications in oil and gas, power generation, manufacturing, and transportation.

Daiya Electronic Application Co., Ltd. became the official primary distributor in Japan for the American company ZETEC in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

  • Other inspection equipment and devices

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Understanding aperture size settings and focusing capabilities!

[Video Available] Understand aperture size settings and focusing capabilities! Enables fast and reliable inspections.

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor for ZETEC, Inc. in the United States starting December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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Understanding the relationship between the setting of TFM frame resolution and sensitivity reproducibility!

[Video Available] Understand the relationship between TFM frame resolution settings and sensitivity reproducibility! Significantly improve the productivity of the inspection process.

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor of ZETEC, Inc. in the United States starting December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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Eddy current testing device "MIZ-200" for thin tubes and various surface array inspections.

ZETEC Eddy Current Testing Device 'MIZ-200' for Thin Tubes and Various Surface Array Inspections

A thin tube (heat transfer tube) and the 'MIZ-200' designed for various surface inspections. This is the latest innovation in portable eddy current testing equipment provided by ZETEC. It is a compact and robust sealed unit designed for the plant, power, and oil & gas industries, capable of withstanding demanding inspection environments while offering portability. It supports various eddy current array (ECA) top probes and eddy current testing (ECT) tubing probes, and is equipped with specialized software Velocity customized for plant/heat exchanger applications, providing better analysis operability and diverse filtering functions.

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[Presenting Case Studies] Non-Destructive Testing Industry-Specific Case Study Collection *Exhibited at the Railway Technology Exhibition

Introducing useful inspection case studies from various industries such as steel, electricity, and electronics!

The inspection targets of "non-destructive testing equipment" are truly diverse, including steel, automotive parts, roads, railways, aircraft, and even rockets. Our non-destructive testing equipment has been used in renowned manufacturing sites across the country, demonstrating its effectiveness in clarifying the causes of accidents and preventing their recurrence. Recently, we have received numerous orders from Shinkansen and railway companies. This document features useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Application Co., Ltd., a specialist group that offers custom inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. We also provide products tailored to our customers' applications and needs. Please feel free to contact us. [Contents] ■ Industry-specific inspection case studies ■ Major delivered inspection projects ■ Key client companies [Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and building materials ■ Others At the 6th Railway Technology Exhibition 2019, we plan to showcase phased array inspection devices, eddy current testing devices, and ultrasonic flaw detectors! We look forward to your visit.

  • Flaw detection testing

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[Case Study Collection Available] Non-Destructive Testing Industry-Specific Case Study Collection *Exhibited at the Railway Technology Exhibition

We publish case studies of non-destructive testing manufacturers that ensure the safety of the Shinkansen by industry! We handle a wide range of equipment, including ultrasonic flaw detection devices and radiographic testing equipment.

Daiya Electronic Applications is engaged in the development of technology in the field of non-destructive testing, receiving requests from renowned companies. We make suitable proposals while considering customer demands and cost aspects. Some may have seen reports about cracks found in the Shinkansen. In response to such a significant incident, there is a growing movement to analyze the causes and prevent recurrence by incorporating our non-destructive testing equipment. It has already been adopted by multiple railway companies and has gained strong trust from industry stakeholders, demonstrating its effectiveness in clarifying the causes of accidents and preventing their recurrence in other fields as well. This document includes useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Applications, a specialist group that offers custom inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. [Contents] ■ Inspection case studies by industry ■ Major inspection projects delivered ■ Key client companies [Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and building materials ■ Others

  • Flaw detection testing

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[Presentation of Case Studies] Non-Destructive Testing Industry-Specific Case Study Collection

Introducing useful inspection case studies from various industries such as steel, electricity, and electronics! Many railway manufacturers like Shinkansen and major automobile manufacturers have adopted our solutions.

The inspection targets of "non-destructive testing equipment" range widely, including steel, automotive parts, roads, railways, aircraft, and even rockets. Our non-destructive testing equipment is used in renowned manufacturing sites across the country, contributing to the clarification of accident causes and the prevention of recurrence. Currently, as the necessity for inspection equipment is being reevaluated by various companies, it is said that the demand for non-destructive testing will continue to grow in the future. This document features useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Application Co., Ltd., a specialist group that offers custom-made inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. We also provide products suitable for your applications and needs. Please feel free to contact us. [Contents] ■ Inspection case studies by industry ■ Major inspection projects delivered ■ Major client companies [Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and construction materials ■ Others

  • Flaw detection testing

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Easy to set up! Ultrasonic inspection equipment jig 'LATITUDE'

A system that can determine position without an encoder, encoding position and orientation information. *Video available!

The ultrasonic inspection device fixture "LATITUDE" is a revolutionary system designed to encode position and orientation information without relying on mechanization, for use in combination with non-destructive testing equipment. It allows for the collection of high-quality encoded data while applying manual inspection procedures. It ensures inspection coverage while maintaining the ability to optimally preserve the contact condition of the probe and the responsiveness of the indication signals by human hands, as in traditional methods. Additionally, it serves as a simple and compact alternative to automated inspection equipment that requires cumbersome preparation. 【Features】 ■ Position detection without an encoder ■ Compact, powered by a portable battery ■ Designed for installation and operation by one person ■ Suitable for welding of pipes and steel plates, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • Recorders

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Digital Ultrasonic Flaw Detector 'UI-S9/UI-R1'

Introduction of a digital ultrasonic flaw detector equipped with standard JSNDI functionality! Further pursuit of ease of use.

The "UI-S9/UI-R1" is a digital ultrasonic flaw detector that further pursues ease of use. It features a high-brightness, high-contrast LED LCD display, making it easy to see even outdoors. Additionally, it allows for the selection of inspection conditions and direct numerical input from the operation panel. Intuitive operation is possible with direct keys. 【Features】 ■ Complies with JSNDI specifications ■ High-brightness, high-contrast LED LCD display ■ Approximately 10 hours of operation on a single charge ■ Saves inspection conditions and waveform images to a USB memory stick ■ Intuitive operation with direct keys ■ Angle adjustment within a 180-degree range to match the inspection posture *For more details, please refer to the PDF document or feel free to contact us.

  • Flaw detection testing

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ZETEC MIZ 21C butt weld crack inspection video now available.

A video is now available showcasing the application of the ZETEC MIZ 21C Surf X probe to steel butt welds!

Daiya Electronic Application Co., Ltd. has become the domestic primary authorized distributor of ZETEC, Inc. in the United States since December 2018. The latest handheld eddy current tester supports array probe surface inspection. The low-cost MIZ-21C can be easily applied to various applications in aerospace, oil and gas, manufacturing, and power-related industries. With a long-lasting battery and an intuitive touchscreen, it allows for stress-free and faster inspections over a wider area than before. The MIZ-21C supports a wide range of probe and scanner options, and we offer three models to meet your inspection requirements and budget. 【About ZETEC, Inc.】 Based in Seattle, USA, and Quebec, Canada, this advanced flaw detection equipment manufacturer has launched the next-generation high-performance phased array devices DYNARAY, DYNARAY-Lite, and the compact high-performance ZIRCON to the market. Additionally, with the completion of the integrated portable phased array inspection device TOPAZ, a lineup suitable for various markets has been established.

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ZETEC DYNARAY & DYNARAY LITE

DYNARAY series of ultra-high-performance phased array ultrasonic testing devices. It offers the highest level of performance required for phased array ultrasonic technology.

Daiya Electronic Application Co., Ltd. has become the domestic primary authorized distributor for ZETEC, Inc. in the United States since December 2018. The DYNARAY series from ZETEC is a high-performance phased array ultrasonic testing device that offers unparalleled power and versatility. It is ideal for challenging inspection requirements such as 2D matrix array probes, long-range propagation applications, low-frequency probes, and complex shapes. ■ Functions and Features • Capability for 2-D matrix array probes Can simultaneously excite up to 256 elements, with a maximum of 512 channels • Inspection speed High-speed data processing rate, up to 20MB/s • Wide range of probe frequencies Low-frequency array probes (minimum 0.5MHz) • Flexibility for inspection conditions Can apply up to 4,096 different focal laws, with position-dependent focal laws to accommodate complex shape variations • 3D analysis environment Controlled using UltraVision, visualizing the collected data of the inspection target in 3D

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Automated labor-saving! Automatic ultrasonic flaw detection device for power device heat sinks.

Can inspect 6 pieces simultaneously with high processing capability! Conduct internal inspection with high-speed scanning!

The non-destructive system "Automatic Ultrasonic Testing Device for Power Device Heat Sinks" is a device that performs internal inspection of large heat sinks for power devices through high-speed scanning. It retrieves heat sinks from a magazine loaded into the work stocker and detects internal defects. After inspection, the workpieces are dried with warm air, printed, and then released back into the magazine. It is a high-capacity device that can inspect six pieces simultaneously. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Targets: Cracks / Voids ■ Changeover: None ■ Processing Capacity: 12 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

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ZETEC Inline Adaptation Ultrasonic Testing Equipment "TOPAZ16"

Ideal for applications in oil and gas, power generation, manufacturing, and transportation! This compact device offers best-in-class features and high cost performance.

Daiya Electronic Application Co., Ltd. has become the domestic primary authorized distributor of ZETEC, Inc. in the United States since December 2018. The ZETEC inline non-destructive testing system 'TOPAZ16' is a 16-channel fully integrated phased array UT device for non-destructive testing (NDT) projects. It achieves top-class productivity designed for applications in oil and gas, power generation, manufacturing, and transportation. [Features] ■ Provides BIG VALUE in a small size ■ 16-channel fully integrated phased array ultrasonic equipment ■ Suitable for common applications including weld and corrosion inspection *For more details, please refer to the PDF materials or feel free to contact us.

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Inline Non-Destructive Testing System "Phased Array Ultrasonic Flaw Detector"

Achieving more accurate and rapid inspections! A 64-channel portable phased array ultrasonic testing device that integrates many capabilities.

The inline non-destructive testing system "TOPAZ64" is a 64-channel portable phased array ultrasonic testing device manufactured by ZETEC, equipped with TFM functionality. It achieves more accurate and faster inspections with the required capabilities integrated into a single unit! It supports inspections compliant with the 64/128PR phased array ultrasonic testing method, as well as high-resolution full matrix capture (FMC). Even when inspecting complex composite materials or thick steel welds, it provides superior coverage. 【Features】 ■ Equipped with UltraVision Touch software ■ Addresses various inspection needs and challenges ■ Powerful channel configuration ■ High resolution, higher performance ■ Improves defect detection probability *For more details, please refer to the PDF document or feel free to contact us.

  • Flaw detection testing

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ZETEC Inline Non-Destructive System 'TOPAZ64'

[Video Available] An advanced inspection system integrated into the manufacturing inline that significantly enhances the productivity of the inspection process!

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor of ZETEC, Inc. in the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

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ZETEC Inline Adaptation Ultrasonic Testing Equipment "TOPAZ32"

A non-destructive system integrated into the manufacturing inline that increases productivity, reduces working hours, and lowers total ownership costs!

Daiya Electronic Application Co., Ltd. has become the official primary distributor for ZETEC, Inc. in the United States since December 2018. The ZETEC inline non-destructive testing system 'TOPAZ32' is a fully integrated high-performance phased array UT device, providing a complete solution for inspections. Designed for applications in oil and gas, power generation, manufacturing, and transportation, it enhances productivity and reduces total ownership costs. It features a robust structure with a highly airtight magnesium and rubber housing, ensuring durability to withstand harsh conditions. Additionally, it is lightweight and portable. 【Features】 ■ Redefines the performance and productivity of phased array UT devices ■ Suitable for oil and gas, power generation, manufacturing, and transportation segments ■ Efficient and versatile non-destructive testing (NDT) equipment *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasonic Testing Equipment "TOPAZ16"

Suitable for applications in oil and gas, power generation, manufacturing, and transportation!

Daiya Electronic Application Co., Ltd. has become the primary distributor for ZETEC in Japan. The "TOPAZ16" is a 16-channel fully integrated phased array UT device for non-destructive testing (NDT) projects. Designed for applications in oil and gas, power generation, manufacturing, and transportation, it achieves top-class productivity. 【Features】 ■ Provides BIG VALUE in a small size ■ 16-channel fully integrated phased array ultrasonic equipment ■ Suitable for common applications including welding and corrosion inspection *For more details, please refer to the PDF document or feel free to contact us.

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Case Studies of Wound Inspections

Examples of defect inspection, including electron beam welding machines and heat-resistant substrates!

This document is a collection of case studies on flaw inspection provided by Daiya Electronic Application Co., Ltd., which specializes in custom inspection equipment such as ultrasonic and X-ray non-destructive testing. We present a comprehensive list from the inspection content of the target objects to the corresponding inspection devices. If you are looking to detect flaws in welds or product surfaces, we will propose appropriate solutions for the inspection objects you require. [Contents] ■ Do you have any of these challenges? ■ Main industries for inspection delivery ■ Major client companies *For more details, please refer to the PDF document or feel free to contact us.

  • Flaw detection testing

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Non-Destructive Testing Industry-Specific Inspection Case Studies

Introducing useful inspection case studies from various industries such as steel, electricity, and electronics [Case study collection available now!]

This document is a collection of case studies introducing non-destructive testing by Daiya Electronic Applied Co., Ltd., a group of specialists that provides custom inspection equipment and automation devices specializing in non-destructive testing using ultrasound, X-rays, and eddy currents. It includes useful inspection case studies for various industries. Additionally, we can provide products suitable for your applications and needs. Please feel free to contact us. [Contents] ■ Inspection case studies by industry ■ Main delivered inspection projects ■ Major client companies *For more details, please refer to the PDF document or feel free to contact us.

  • Flaw detection testing

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Wireless use, ultra-high definition! Digital X-ray detector camera.

It is possible to observe a dip value of 20% or more for a multi-line image quality meter (JIS Z 2370) D9 with a plate thickness of 10mm or less, as specified in JIS Z3110.

The wireless portable X-ray digital detector "Image Dr.K2923" uses an ultra-high-resolution amorphous silicon panel, enabling the detection of extremely detailed inspection images. It allows for real-time measurement of internal defects in welds, corrosion on the inner and outer surfaces of plant piping, and verification of suspicious objects, significantly reducing work time. With an IP67 waterproof and dustproof rating, its tough and slim lightweight body demonstrates reliable inspection performance in various environments and unexpected situations. 【Features】 ■ Supports both wired and wireless connections ■ Ultra-high-resolution amorphous silicon panel with a pixel size of 76μm ■ Uses a scintillator that achieves excellent contrast and high resolution ■ Tough body with IP67 waterproof and dustproof performance ■ Extremely thin dedicated battery for easy portability ■ All-in-one package suitable for outdoor shooting For those who would like to see inspection images in video format, the portable X-ray digital detector "Image Dr.K1313" is also available. *For more details, please refer to the PDF document or feel free to contact us.

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Copper-Ceramic Substrate Automatic Ultrasonic Testing Device

Rapid inspection of bonding defects and voids in copper ceramic substrates! Only good products are transferred to the next process!

The "Copper-Ceramic Substrate Automatic Ultrasonic Testing Device" is a machine that rapidly inspects for bonding defects and voids in copper ceramic substrates, which are components of power devices. After confirming two workpieces placed in the magazine, it simultaneously tests 12 pieces in the tank. It ejects defective products and only transfers good products to the next process. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Performance: Voids of 0.2 mm or larger ■ Processing Capacity: 5 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

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Automatic Ultrasonic Testing Device for Power Device Heat Sinks

High processing power! Internal inspection device for large heat sinks for power devices!

The "Automatic Ultrasonic Testing Device for Power Device Heat Sinks" is a device that performs internal inspection of large heat sinks for power devices with high-speed scanning. It retrieves heat sinks from a magazine placed in a work stocker and detects internal defects. After inspection, the workpieces are dried with warm air, printed, and then released back into the magazine. It is a high-capacity device that can inspect six pieces simultaneously. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Targets: Cracks / Voids ■ Changeover: None ■ Processing Capacity: 12 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

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Aluminum-Ceramics Substrate Automatic Ultrasonic Testing Device

Rapid inspection of bonding defects and voids in aluminum ceramic substrates for power device components!

The "Aluminum-Ceramics Substrate Automatic Ultrasonic Testing Device" is a device designed to quickly inspect for bonding defects and voids in aluminum-ceramics substrates, which are components of power devices. The workpieces set in the cassette are transferred to a water tank for testing both interfaces. Once the testing is complete, defective areas are marked, and the pieces are sorted into OK/NG categories before being discharged into the output cassette. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Performance: Voids of 0.2 mm or larger ■ Processing Capacity: Approximately 30 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

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Pipe Butt Welding X-ray Inspection Equipment

Quickly capture the circumferential welds of the pipe at low output. It is possible to take photos in a short time while keeping the X-ray dosage low.

The "Pipe Butt Welding X-ray Imaging Device" is a device that quickly performs X-ray imaging of the circumferential welds of pipes at low output. A panoramic X-ray generator is placed at the center of the pipe's interior, and a drive unit equipped with a DDA is moved around the outer surface for automatic imaging. It can capture images in a short time while keeping the X-ray dosage low. Compliant with JIS-Z-3110 (2017) 【Specifications】 ■ Equipment Set: Manual ■ Detection Performance: Compliant with JIS Z 3104, 25t or less = Class A, over 25t = Class P1 ■ Processing Capacity: 600A pipe, approximately 3 minutes, 20 shots taken, 10mm overlap on both sides ■ Heat Resistance: Work temperature below 50℃ ■ Drive Unit Weight: Approximately 20kg *For more details, please refer to the PDF document or feel free to contact us.

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Automatic X-ray imaging device for welded joints

Automatic photography of butt welds using a self-propelled robot and DDA! Equipped with X-ray shielding functionality!

The "Automatic X-ray Imaging Device for Butt Welds" is a device that automatically captures images of butt welds on aluminum plates using a self-propelled robot and DDA. It features a track-based X-ray generator positioned below the workpiece and a non-track self-propelled robot equipped with a digital flat panel above, which synchronously moves, stops, and captures images repeatedly for automatic imaging. It also has an X-ray shielding function, allowing for safe use even in factories with personnel present. 【Specifications】 ■ Processing capacity: 16m/20 minutes, 10 seconds for movement, 5 seconds for imaging ■ Detection performance: φ0.4mm blow ■ Judgment: Manual judgment support function available, evaluation on a large screen monitor ■ Operating time: Can be used continuously for 24 hours *For more details, please refer to the PDF document or feel free to contact us.

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Spherical LNG Tank Ultrasonic TOFD Testing Device

High-performance inspection of blowholes and cracks occurring in the welds of spherical aluminum tanks!

The "Spherical LNG Tank Ultrasonic TOFD Inspection Device" is an inspection device designed to efficiently detect blowholes and cracks that occur in the welds of spherical aluminum tanks mounted on LNG carriers. Since the welds of aluminum have a low specific gravity, blowholes are prone to occur, and they are generally inspected using X-rays. By adopting TOFD, we have improved the detection of blowholes to a performance level equivalent to that of X-rays, enhancing processing capability. 【Specifications】 ■ Installation Method: Set on a welding rail ■ Defects Detected: Blowholes/Cracks/Inclusions, etc. ■ Processing Capability: 300 mm/second ■ Judgment Method: Manual judgment *For more details, please refer to the PDF document or feel free to contact us.

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Hydraulic cylinder block lining surface & interface automatic ultrasonic testing device

Detect delamination and surface defects! Color check and ultrasonic testing can be performed simultaneously!

The "Hydraulic Cylinder Block Lining Surface & Interface Automatic Ultrasonic Testing Device" is a high-performance device that detects delamination and surface defects occurring in the curved copper lining section. Traditionally, inspections were conducted using color checks and manual ultrasonic testing, but this device allows both inspections to be performed simultaneously. It is compatible with a variety of products and has comprehensive rust prevention measures. 【Specifications】 ■ Line Specification: Inline Automatic Testing ■ Detection Results: Lining Layer Delamination / Surface Voids / Inclusions ■ Processing Capacity: Approximately 60 seconds per unit ■ Compatible Models: 5 to 10 types ■ Changeover: None *For more details, please refer to the PDF document or feel free to contact us.

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Aluminum Round Billet Automatic Ultrasonic Testing Device

Long billets of 2 meters or more are the target! Ultrasonic testing of the entire cross-section of aluminum round billets!

The "Aluminum Round Billet Automatic Ultrasonic Testing Device" is a device that performs ultrasonic testing on the entire cross-section of aluminum round billets used in automotive parts and other applications. It is equipped with automatic loading and unloading functions and is designed for billets longer than 2 meters. 【Specifications】 ■ Line Specification: Offline automatic operation ■ Testing Method: Vertical/Oblique Pulse Reflection Method ■ Defects Detected: Cracks/Inclusions/Blowholes ■ Target Size: Outer diameter φ50–200 mm, length 2–6 m ■ Processing Capacity: 90 seconds to 10 minutes per billet ■ Data Storage: Image data and judgment results ■ Calibration Function: Automatic sensitivity calibration/Calibration testing *For more details, please refer to the PDF document or feel free to contact us.

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Automatic ultrasonic testing device for welded joints in construction columns "TOFD Plus"

Countermeasures for false detection and improvement of detection performance! Flaw detection of butt welds using pulse reflection method and TOFD method!

"TOFD Plus" is a flaw detection device that automatically inspects the SAW butt welds of columns, employing pulse reflection and TOFD methods to improve detection performance and address false detection issues. When automatically inspecting butt welds with excess reinforcement, problems with false detection can occur. By adopting the TOFD method, inspections can be conducted without being affected by excess reinforcement, significantly improving coupling performance, and allowing for the effective detection of harmful defects such as cracks. 【Specifications】 ■ Line Specification: Inline automatic operation ■ Detected Defects: Insufficient fusion / Poor fusion / Cracks / Slag inclusion / Blowholes, etc. ■ Processing Capacity: Up to 200 mm/second ■ Data Storage: Pulse reflection images / TOFD images / Judgment results ■ Calibration Function: Automatic sensitivity calibration / Calibration inspection *For more details, please refer to the PDF document or feel free to contact us.

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Full-body automatic ultrasonic testing device for both pipe ends

This is a device for inspecting the full body of the upper structure, specifically for detecting flaws in the areas around 200 mm at both pipe ends that have not been inspected!

The "Full Body Automatic Ultrasonic Testing Device for Both Pipe Ends" is a device that inspects the areas around both pipe ends, approximately 200 mm, which have not been inspected in the full body testing of the upstream process! It is a device where one side is fixed and the other side is movable. After transferring the workpiece horizontally and setting it at the inspection location, the workpiece is rotated while performing full body testing on both pipe ends. 【Features】 ◎ Detects slits with a depth of 0.2 mm with sufficient S/N ◎ Workpiece rotation speed is 300 mm/s *For more details, please refer to the PDF materials or feel free to contact us.

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Rotary-type automatic ultrasonic flaw detection device

This is a rotary ultrasonic testing device for full ultrasonic inspection of pipes and steel bars!

The "Rotary Automatic Ultrasonic Testing Device" is a device for conducting full surface ultrasonic testing of pipes and rebar. While vertically transporting the pipes and rebar, ultrasonic sensors rotate around the workpiece to perform the testing. 【Features】 ◎ Capable of full body testing ◎ Workpiece size range is approximately φ20 to 100 ◎ Rotation speed is below 2000 rpm *For more details, please refer to the PDF document or feel free to contact us.

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ERW mill automatic ultrasonic flaw detection device

This is a device that is installed immediately after the welding of electric welded steel pipes and detects welding anomalies through ultrasonic testing!

The "ERW Millcon Automatic Ultrasonic Testing Device" is a device that is installed immediately after the welding of electric resistance welded steel pipes to detect abnormalities in the weld through ultrasonic testing. After placing the steel pipe on a cart and positioning the weld joint upwards, the testing head of the gantry-type testing mechanism contacts the pipe to perform the testing. After cutting the bead on both sides following electric resistance welding, ultrasonic testing is conducted using pulse reflection methods or tandem methods from both sides of the weld joint. 【Features】 ◎ Customizable device construction to match work size ◎ Capable of handling a variety of testing types ◎ Processing speed ≧ 45 m/min *For more details, please refer to the PDF document or feel free to contact us.

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SAW welded steel pipe automatic ultrasonic testing device

The device can be equipped with a TOFD system to perform ultrasonic testing of seam welds in line pipes and other components from various directions!

The "SAW Welding Steel Pipe Automatic Ultrasonic Testing Device" is a device that performs ultrasonic testing on seam welds of line pipes from various directions and is capable of being equipped with a TOFD device. After placing the steel pipe on a cart and positioning the weld joint upwards, the testing head of the gantry-type testing mechanism contacts the pipe to perform the testing. 【Features】 ◎ Capable of testing pipes up to 3 meters in length. ◎ The probe is automatically calculated and positioned. ◎ Equipped with a weld seam tracking function. *For more details, please refer to the PDF document or feel free to contact us.

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Lower rotating wheel / rotating wheel ring gear section crack automatic ultrasonic flaw detection device

It is a device that automatically inspects for inner surface cracks and edge cracks occurring in the tooth-cutting section of the inner surface of a ring-shaped workpiece.

The "Electronic Beam Welding Ultrasonic Testing Device for Construction Machinery Mission Components" is a device that automatically inspects for internal cracks and edge cracks that occur in the tooth-cutting area of the inner surface of a ring-shaped workpiece. 【Features】 ◎ Inspects almost the entire surface of the teeth ◎ Detects cracks deeper than 0.5 mm ◎ In addition to crack inspection, it can also detect abnormalities in tooth cutting and core runout *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasonic testing device for electronic beam welded components of construction machinery transmissions

A semi-automatic ultrasonic testing device that simultaneously inspects four welded areas submerged in water!

The "Electronic Beam Welding Ultrasonic Testing Device for Construction Machinery Mission Parts" is a semi-automatic ultrasonic testing device that simultaneously inspects the four welding areas of a submerged workpiece. It detects insufficient penetration and misalignment in all welding areas. 【Features】 ◎ The device is designed to accommodate small quantities of various types. ◎ Processing capacity: 60 seconds per piece. *For more details, please refer to the PDF document or feel free to contact us.

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Automatic Ultrasonic Testing Device for Drawn Steel Pipes

This is a device used for full inspection of pull-out electric welded steel pipes used in hydraulic cylinder cases for construction machinery!

The "Automatic Ultrasonic Testing Device for Drawn Steel Pipes" is a device that performs comprehensive testing on drawn electric welded steel pipes used for hydraulic cylinder cases in construction machinery! The device cuts out pipes one by one from the stocker, and while rotating them on turning rollers, the ultrasonic testing head moves axially to conduct comprehensive testing. 【Features】 ◎ Available in types for large and small diameters ◎ Comes in contact type and local immersion type ◎ Detects cracks on both sides generated in the axial direction ◎ Capable of inspecting lamination defects *For more details, please refer to the PDF document or feel free to contact us.

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  • PFAS規制に対応 PFASフリー コーティング剤 ・潤滑性を付与 摩擦低減、耐摩耗性向上 ・離型性を付与 撥水・撥油性、非粘着 など、多様の用途で提案が可能 素材は、金属・プラスチック・ゴムなど問いません!
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