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ワコン

Establishment1972 year
capital1000Ten thousand
number of employees128
addressWakayama/Kinokawa-shi/Nakai Saka 361
phone0736-77-2203
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last updated:Oct 18, 2024
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Insulation material Insulation material
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High-performance temperature-controlled transport package for pharmaceuticals [Maintains initial insulation performance]

It enables stable temperature-controlled transport over the long term without compromising initial insulation performance! It is about 20% lighter compared to glass wool, making it easy to carry.

The "PRIME-BOX GDP Package" we offer is a temperature-controlled package for pharmaceutical transportation that combines a high-performance temperature-controlled container with a heat storage agent. Traditionally, high-performance boxes used domestically are made with glass wool vacuum insulation material. However, glass wool deteriorates quickly over time, losing about 20% of its performance within a year. This does not guarantee the initial insulation performance over the long term. The PRIME-BOX uses a high-performance insulation material called "VACUPRIME," which has minimal aging deterioration and can maintain stable insulation performance over an extended period. Its lightweight design reduces the burden of transportation work, and it has obtained validation, making it safe to use both domestically and internationally. 【Features】 ■ High insulation performance is maintained over a long period, reducing the risk of temperature deviation during transportation ■ Achieves approximately 20% weight reduction compared to glass wool products ■ Standards available according to temperature range, retention time, and box size ■ Validation obtained under ISTA conditions, ensuring high reliability and quality ■ Flexible configuration options available to add features according to application needs \ For more details, please check "Download Catalog" /

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【Q&A】The cost of cool delivery has increased; what are some ways to transport it more cheaply?

Currently, cool delivery is an easy and inexpensive shipping method! Here is a Q&A.

Indeed, the cost of cool delivery has been rising. I have heard that in some regions, due to quantity regulations, there are cases where transportation cannot be arranged. There are only two means of transporting cargo under refrigeration in the world. One is the method of using refrigerated trucks, and the other is the method of using refrigerated boxes. Cool delivery is nothing other than the method of using refrigerated trucks, but as a way to transport over long distances in a one-way manner, cool delivery is a very convenient and inexpensive option. *You can view the detailed Q&A content from the related link. For more information, please download the PDF or feel free to contact us.*

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【Q&A】Is it better to package together or individually for temperature-controlled transport?

Packing together is more efficient for insulation! Here is a Q&A.

"A larger cooler box is more efficient at keeping things cold." If someone told you that this is proven by polar bears, would you believe it? This story is actually true. What commonality could there possibly be between polar bears and cooler boxes? For those who find it hard to believe, let me first tell you about polar bears. Polar bears are characterized by their very large size. So why are they so big? In 1847, a German scientist named Christian Bergmann proposed the theory that "larger animals have an increase in body surface area that is less than the increase in volume. Therefore, they lose less heat through their body surface, which is advantageous in cold regions." This is known as Bergmann's Rule, and it is the main reason why polar bears are so large. In other words, larger animals have better heat retention efficiency. *For detailed Q&A content, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

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【Q&A】What should I do if the outside temperature fluctuates above and below the temperature inside the box?

We will use both liquid state cooling agents/heat storage agents and solid state cooling agents/heat storage agents!

When the outside temperature consistently exceeds the temperature inside the box, it is necessary for the cooling agents and heat storage agents to absorb and release heat. In this case, both liquid and solid states of the cooling agents and heat storage agents are used. When the temperature inside the box is lower than the outside temperature, the solid cooling agents and heat storage agents are activated, and in the opposite case, the liquid cooling agents and heat storage agents are used. If you want to operate under the same conditions throughout the year, regardless of the season, this combination of cooling agents and heat storage agents will be used in the design. *For detailed Q&A content, please refer to the related links. For more information, please download the PDF or feel free to contact us.*

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【Q&A】What should I do if I want to raise the temperature above the outside temperature?

We use liquid state coolants and heat storage agents! Introducing Q&A.

In winter, when the outside temperature is always lower than the temperature inside the box, heat that has flowed out is compensated for by radiating it using refrigerants or heat storage agents. Radiation occurs when the refrigerants or heat storage agents undergo a phase change from liquid to solid, so it is necessary to prepare the refrigerants or heat storage agents in liquid form in advance. *For detailed Q&A content, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

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【Q&A】What should I do if I want to lower the temperature below the outside temperature?

We use solid-state refrigerants and heat storage agents! Introducing Q&A.

In summer, when the outside temperature is always higher than the temperature inside the box, heat flowing in from outside is absorbed by refrigerants and heat storage agents. Heat absorption occurs when the refrigerants and heat storage agents undergo a phase change from solid to liquid, so the refrigerants and heat storage agents used need to be pre-frozen, that is, in a solid state. *For detailed Q&A content, please refer to the related links. For more information, please download the PDF or feel free to contact us.

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【Q&A】What is the difference between heat shielding and thermal insulation?

In houses without insulation measures, heat easily transfers! Introducing Q&A.

Insulation literally means to "cut off" heat, while heat shielding refers to blocking the transmission of heat through waves. Even if you create a "heat shield box" using heat shielding materials, it will only be effective to the extent of preventing radiant heat from causing the internal temperature of the box to exceed the outside temperature. By "insulating," it is necessary to delay heat conduction and create a temperature difference between the internal temperature of the box and the outside temperature. 【Overview】 ■ Insulation: To "cut off" heat ■ Heat shielding: To block the transmission of heat through waves *For detailed Q&A content, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

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PACKPRO service

Short transportation routes and packaging work in temperature-controlled storage! Storage in temperature-controlled environments is possible until just before departure.

The "PACKPRO Service" is a packing service exclusively for air cargo of pharmaceuticals. In this service, we conduct designs that take into account the external temperature during transportation using thermal analysis simulations. Additionally, we have established temperature-controlled warehouses with bonded storage functions and packing centers at or near the airport, allowing for packaging, bonded customs clearance, and temperature-controlled storage right up to departure without any exposure to outside air. 【Features】 ■ High-precision design reflecting changes in external temperature ■ Ensures a reliable cold chain connection *For more details, please refer to the related links or feel free to contact us.

  • Food boxes, packaging materials, and cushioning materials
  • Other contract services

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STCB (Super Thermo Carton Box)

Customizable from 10 or more lots! We will provide information on the types and quantities of PCM needed.

The "STCB (Super Thermo Carton Box)" is an insulated box for one-way transportation that uses cardboard for its exterior. It employs high-spec vacuum insulation material as insulation, making it suitable for long-duration transport. It has insulation performance that can withstand transportation for over 72 hours. Depending on the amount of PCM used, even longer transportation times are possible, so please consult with us. 【Features】 ■ Insulated box for one-way transportation using cardboard for the exterior ■ Uses high-spec vacuum insulation material as insulation, making it suitable for long-duration transport *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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TCB (Thermo Carton Box)

Customize the size and insulation performance! Available in folding and fixed types.

The "TCB (Thermal Carton Box)" is an insulated box for one-way transportation that uses cardboard for its exterior. When using this product, you will also need PCM (Phase Change Material), so we will provide guidance on the types and quantities of PCM required. Under typical temperature conditions, the practical retention time is up to 72 hours; however, if higher performance is needed, we can design for specific temperatures, so please consult with us. 【Features】 ■ Insulated box for one-way transportation using cardboard for the exterior ■ Available in folding and fixed types ■ Folding type can compress storage space ■ Size and insulation performance can be customized *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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CRB

Customize from one box! By increasing the amount of PCM, longer transportation times are possible.

The "CRB" is a large insulated box with a pallet designed for forklifts and hand trucks. It can transport bulky cargo at once, improving transportation efficiency. Additionally, it uses heat-insulating steel plates and high-performance insulation panels for both performance and strength. It can maintain a temperature of 5°C (±3°C) for 48 hours. If higher temperature performance is required, we can design it accordingly, so please consult us separately. 【Features】 ■ Large insulated box with a pallet compatible with forklifts and hand trucks ■ Can transport bulky cargo at once, improving transportation efficiency ■ Uses heat-insulating steel plates and high-performance insulation panels, combining performance and strength *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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Eleking VAN

The power supply operates at 12V! It draws power from the accessory socket in the car.

The Eleking VAN is a large, simple refrigerator designed for commercial vehicles. The cooling unit with a temperature sensor controls the temperature inside the box, eliminating the need for cumbersome ice packs. Additionally, it is lightweight, making it easy to load and unload from vehicles. Customization is available starting from 10 units, so please feel free to consult us. [Features] - The cooling unit with a temperature sensor controls the temperature inside the box, so there is no need to use cumbersome ice packs. - Powered by 12V. - Lightweight, making it easy to load and unload from vehicles. *For more details, please refer to the related links or feel free to contact us.

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GDP-BOX

Customize from 10 boxes! We offer two types: returnable and one-way.

The "GDP-BOX" is a product that supports three temperature ranges: below -15℃, 5℃ (±3℃), and 20℃ (±5℃). We have predetermined the combination of the box and PCM (cooling agent/heat storage agent), so you can choose the suitable option based on your desired temperature, cooling time, and volume. Additionally, it has the capability to maintain the desired time in both high-temperature environments (from 35℃ to 2℃) and low-temperature environments (from 20℃ to -5℃). If the usage environment is more demanding or if you wish to alleviate it, please consult us separately. 【Features】 ■ Supports three temperature ranges: below -15℃, 5℃ (±3℃), and 20℃ (±5℃) ■ Available in two types: returnable and one-way ■ Options can be selected based on desired temperature, cooling time, and volume ■ All are temperature-mapped, and measurement results are provided ■ Temperature conditions are designed for two patterns: spring/summer/autumn season (outdoor temperature from 35℃ to 2℃) and winter season (outdoor temperature from 20℃ to -5℃) *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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V-BOX

It is less affected by temperature changes and can maintain for a long time in temperature ranges close to the melting point (freezing point) of cooling agents and heat storage agents!

The "V-BOX" is a product meticulously crafted with a focus on the manufacturing, specifications, and integration methods of vacuum insulation panels (VIP). Due to the vacuum manufacturing process, there is inevitably a larger size tolerance with vacuum insulation materials. However, in this product, we have successfully minimized the tolerance by using specialized jigs during the finishing process after vacuuming to correct the size. It has insulation performance that can withstand transportation for over 72 hours. Depending on the amount of PCM used, even longer transportation times are possible, so please consult us. 【Features】 - Manufactured with a focus on the production, specifications, and integration methods of vacuum insulation panels (VIP) - Possesses overwhelming insulation performance, approximately twice that of conventional products (compared to our company), with no competition - Less susceptible to external temperature influences, capable of maintaining temperatures for extended periods close to the melting (freezing) point of cooling and heat storage agents - Can be operated with the same procedure throughout the year, regardless of the season - Reduces the necessary amount of PCM (cooling and heat storage agents), allowing for a lighter total weight *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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[Case Study] Pharmaceutical Transportation <Vials>

Introducing a case study of using temperature-controlled boxes that withstand long-duration international transport.

We would like to introduce a case where our "temperature-controlled box" was adopted for pharmaceutical transportation. The specifications of the adopted product include high-performance XPS insulation and PCM ThermoCatch (5°C type). The required temperature conditions were based on the transportation route with an outside temperature range of 2 to 25°C, a maintained temperature of 2 to 8°C, and a maintenance time of 72 hours. After implementation, the box was able to handle outside temperatures that varied from a minimum of 2°C to a maximum of 25°C during transportation without any issues. [Case Overview (Partial)] ■ Cargo: Pharmaceuticals (vials) ■ Required Temperature Conditions - Outside Temperature: Based on transportation route (2 to 25°C) - Maintained Temperature: 2 to 8°C - Maintenance Time: 72 hours *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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[Case Study] Pharmaceutical Transportation

High-performance XPS insulation! Here are examples of successful transportation without deviating from the specified temperature.

We would like to introduce a case where our products were adopted for pharmaceutical transportation. The required temperature conditions are based on the external temperature along the transport route (2 to 25°C), with a maintained temperature of 2 to 8°C and a holding time of 72 hours. The specifications of the adopted products include high-performance XPS insulation and PCM Thermo Catch (5°C type). After implementation, a temperature logger was inserted, and it was confirmed that transportation was carried out without deviating from the specified temperature. [Case Summary (Partial)] ■ Cargo: Pharmaceuticals ■ Required Temperature Conditions - External Temperature: Based on the transport route (2 to 25°C) - Maintained Temperature: 2 to 8°C - Holding Time: 72 hours *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Ideas to Enhance Refrigeration and Insulation Effects

A case where the heat insulation effect of aluminum was demonstrated, successfully preventing temperature deviations.

We would like to introduce a case study where the special sheet "Alpuchisafe," coated with aluminum, was adopted. In the transportation using Styrofoam and cold packs, there was a problem of temperature deviation occurring during the summer when the outside temperature is high. Particularly, since the amount of Styrofoam and cargo is fixed, we could not take measures to increase the cold packs. Therefore, we set our product inside the Styrofoam, wrapping the cold packs and cargo, which successfully demonstrated the heat insulation effect of aluminum and prevented temperature deviation. [Case Overview] ■ Issues - There was a problem of temperature deviation occurring during the summer. - We could not take measures to increase the cold packs. ■ Results - The heat insulation effect of aluminum was successfully demonstrated, preventing temperature deviation. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Pharmaceutical Transport Container for Overseas Use

An example where plastic cardboard is used for the exterior, along with specially designed cushioning material.

We would like to introduce a case where we produced refrigerated transport boxes for the United States at the request of a major pharmaceutical manufacturer. Due to concerns about paper dust generation at the delivery destination, we adopted plastic cardboard for the exterior. Additionally, since it is necessary to maintain an internal temperature of ultra-low temperatures (below -60°C), we designed specialized cushioning materials to ensure that the cargo does not move within the container even when the dry ice sublimates. 【Case Overview (Partial)】 ■ Effective internal dimensions: 275×275×295 (mm) ■ External dimensions: 615×555×565 (mm) ■ Exterior: Plastic cardboard ■ Interior: Aluminum film ■ Insulation material: XPS *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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[Case Study] Validation (Qualification) Confirmation of Refrigerated Boxes for Clinical Trials

An example of a product designed with a focus on being as compact and portable as possible.

We received a request from a pharmaceutical manufacturer and would like to introduce a case where we created a refrigerated box for transporting pharmaceuticals used in clinical trials via hand carry. We proposed a refrigerated box that can transport at the appropriate temperature, along with thermal storage materials and operational methods, for the transportation route from the hospital to the patient's home. Since the use of public transportation is anticipated, we focused on making it as compact and easy to carry as possible. As a prerequisite for adoption, it was essential to confirm the validation of the transport temperature (suitability), so we conducted temperature experiments in-house to verify this. 【Case Overview】 ■ External dimensions: 410×310×310 (mm) ■ Exterior: Plastic cardboard ■ Interior: Aluminum film ■ Insulation material: High-performance XPS ■ PCM: Thermo Catch 5°C type ■ Cargo information: Clinical trial drug ■ Transport conditions: 2–8°C for 8 hours *For more details, please refer to the related links or feel free to contact us.

  • Transportation supplies

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What is a cooler and warmer box?

Introducing the principle of temperature maintenance using a thermal insulation box that utilizes the power of chemistry!

There are two types of methods for temperature-controlled transportation: 1. Using temperature-controlled vehicles such as refrigerated/freezer trucks. 2. Using insulated boxes and PCM (phase change materials). The difference lies in whether it relies on electrical power or chemical power. The first method uses what is commonly referred to as electrical power. On the other hand, the second method utilizes chemical power. Since electrical power is commonly used in air conditioners and refrigerators, you might be able to visualize it, but the concept of chemical power may not be as clear. Here, I will explain the principle of maintaining temperature using insulated boxes that utilize chemical power. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】Chemicals and Others

We provide explanations about domestic transportation, international transportation, and temperature-controlled packaging services!

Is the destination of the product domestic or overseas? This is a major point to consider when thinking about product transportation. When transporting products from our factory to domestic locations, it is common to use refrigerated delivery services or to charter vehicles that maintain the appropriate storage temperature. However, refrigerated delivery services have size restrictions (120 size, under 15 kg), and if these limits are exceeded, they will not transport the goods. Additionally, what should be done if there is not enough volume to warrant a charter? At Wacon, we offer solutions for low-temperature transportation without relying on refrigerated delivery services. *For more detailed information, please refer to the related links. For further inquiries, feel free to download the PDF or contact us directly.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】Pharmaceuticals

We are introducing the three key points of GDP and two transportation methods corresponding to GDP!

In the pharmaceutical industry, it has become necessary to respond to GDP (Good Distribution Practice), which expands to include storage and transportation in the distribution process, as a complement to the conventional GMP (Good Manufacturing Practice) standards for manufacturing and quality control. Emphasis is placed on ensuring quality throughout the distribution process, with particular importance placed on temperature control. It is required that proper temperature management is maintained from the time products leave the manufacturing facility until they reach the patient. Wacon will assist you in complying with GDP using refrigerated boxes. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】Food Wholesale

Introducing points to consider in transportation and when delivering with a sales vehicle!

There are three points to consider regarding transportation for food wholesalers. 1. Is the transportation temperature from the logistics center to each retail store appropriate? 2. Will there be any instances of room temperature storage at each retail store, such as deliveries before opening? 3. Is the transportation temperature appropriate when delivering using a sales vehicle? When delivering to each retail store using a sales vehicle, especially during summer, even a short period of the engine being off can cause the interior temperature to rise to nearly 50°C, potentially harming the products. Therefore, it is necessary to implement some measures. If the volume and frequency are low, a combination of insulated boxes and ice packs can solve the issue. However, if the volume is large and deliveries are made daily, it is recommended to use a portable refrigerator that can operate without pre-freezing ice packs. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】Food Manufacturers

Explanation of how to respond to the increase in product volume due to busy periods and transportation to remote locations!

There are four points to consider regarding transportation for food manufacturers. 1. Is the transportation temperature from the company’s factory to the logistics center or to the company’s stores appropriate? 2. During pre-opening deliveries, is there a risk that products will be stored at room temperature in each store? 3. During busy seasons, will the increase in product volume exceed the capacity of existing cold storage? 4. What transportation methods are available for remote areas (can they be covered by refrigerated delivery)? In regular transportation, products are transported in vehicles that maintain the appropriate temperature for the company’s products, so I believe there are no issues with transportation. However, if room temperature products are being transported in room temperature vehicles, caution is necessary. For example, during summer, the internal temperature of a truck's cargo area can rise to nearly 50°C, which may exceed what can be considered a safe room temperature. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】Dining Out

At Wakon, we provide solutions for each temperature range!

There are points to consider regarding transportation in the food service industry. 1. Frozen cargo (must be kept below -18°C: e.g., ice cream) 2. Frozen cargo (cargo that is acceptable as long as it does not melt) 3. Partial cargo (around 0°C) 4. Refrigerated cargo (below 10°C) 5. Ambient cargo (approximately 15°C to 25°C: e.g., rice, bento, side dishes) 6. Ambient cargo (any temperature is acceptable) Generally, since the transportation vehicles for the food service industry are refrigerated trucks, I believe that categories 4 and 6 above are transported without issues. However, for the other temperature ranges, the only options are to use a two-compartment vehicle or to use refrigerated and insulated boxes. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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【Industry-Specific Utilization Methods】 Supermarkets, Convenience Stores, Distribution

Points to consider in transportation: An introduction to room temperature storage at stores before opening!

There are two points to consider regarding transportation from our logistics center to each store: 1. Is the transportation temperature from the logistics center to each store appropriate? 2. Is there a possibility of items being stored at room temperature in each store, such as during pre-opening deliveries? While some may take measures by covering carts with thermal shippers, thermal shippers are primarily designed to make it difficult for outside heat to enter, and they do not maintain the temperature difference between the outside and inside. As a guideline, if the room temperature condition lasts for more than 2 hours, the performance of the thermal shipper is insufficient. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

  • Food transport materials (cooling, heat retention, etc.)

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Achieving long-term preservation with ultra-freezing: "Maintaining below -75°C for 170 hours."

We can accommodate the storage of products that require ultra-cold storage (-75°C or below), such as vaccines!

Special pharmaceuticals such as vaccines may require storage at temperatures below -75°C. Typically, in such cases, a special electric freezer known as a deep freezer is necessary; however, by using our high-performance cooler "V-BOX" along with dry ice, it is possible to maintain temperatures below -75°C for 170 hours. This solution is suitable for temporary storage needs or when a power supply for operating a deep freezer cannot be secured. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

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Simultaneous delivery of 3 temperature zones in 1 box.

Achieve frozen, chilled, and dry in one box! Active in online supermarkets.

In recent years, there has been an increase in cases of purchasing food online in small quantities across three temperature zones. Cool One is a commercial refrigerated box that can create three temperature zones within a single box by using original cooling products. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

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I want to reduce dry ice.

Zero usage of dry ice! Introducing transportation and delivery of frozen goods.

Due to the recent labor shortage, the practice of "drop delivery," where products are delivered to stores without people present at night, is increasing. On the other hand, the cost of dry ice, which is necessary for drop delivery of frozen goods, is soaring. By using Cool One, it is possible to maintain a temperature below -15°C for 8 hours, enabling frozen transportation and drop delivery without the use of dry ice. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.

  • Food transport materials (cooling, heat retention, etc.)

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Alternative to cool delivery

Recommended for those who want to transport at low temperatures without relying on cool delivery! Here’s a specific introduction on how to do it.

I believe that delivery services, represented by courier services, are a very well-developed transportation system. However, it is also true that as the completeness of the system has increased, exceptions have become less accepted. One example of this is the size restrictions for refrigerated delivery. Traditionally, packages that slightly exceeded size or weight limits could still be transported, but recently, it seems that this is being strictly enforced. When the size or weight cannot be transported via refrigerated delivery, what should be done specifically? Two possible methods are as follows: 1. Change the quantity to reduce the size or weight of the cargo and still use refrigerated delivery. 2. Combine a refrigerated box with ice packs and transport it using a regular vehicle. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

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Box cleaning

Recommended for those who want to wash cool boxes and shippers! Please consider using Cool One for hygienic product transportation.

Repeatedly used cool boxes and shippers gradually become dirty. On the other hand, many of the goods transported in these containers are hygienic products such as food and pharmaceuticals, so it is undesirable to use excessively dirty containers. Conventional cool boxes and shippers are often made through sewing processes, which means they have sewing holes in the walls and cannot be washed with water. Therefore, we recommend Cool One. Please consider adopting Cool One for hygienic product transportation, as it can be used in a clean state indefinitely. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.

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Refrigerated transport with a refrigerated truck.

If you want to transport frozen cargo or partial cargo by refrigerated truck, this is a must-see! We will introduce the methods of transportation.

Although refrigerated vehicles are owned, they may not be of the so-called two-compartment type and may lack a freezer compartment. In fact, when the volume of frozen cargo is not large, modifying the vehicle to a two-compartment type is not only cost-prohibitive but also raises concerns about insufficient space for refrigerated cargo. Therefore, I would like to introduce methods for transporting frozen cargo using refrigerated vehicles. The following two options can be considered: 1. Cooling with the power of chemicals (cooling and heating box with refrigerants) 2. Suppressing temperature rise with the power of the cargo (cooling and heating box only) *For detailed content of the article, please refer to the related links. For more information, please download the PDF or feel free to contact us.

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Transport at room temperature with a refrigerated vehicle.

Our company has developed a thermal analysis simulation (free) that can predict the temperature of cargo at different transport times.

Refrigerated vehicle transport has become the main method, and while traditionally, room temperature cargo was also transported using refrigerated vehicles, there have been increasing cases where handling cargo that should not be too cold, such as rice and bento boxes, has become problematic. However, due to transportation efficiency, limitations on the types of vehicles used by carriers, and logistical arrangements, it is not possible to separate only the cargo that should not be too cold. Therefore, I would like to introduce a method for transporting room temperature cargo using refrigerated vehicles. The following two proposals can be considered: 1. Cooling using chemical agents (insulated boxes and heat-retaining agents) 2. Suppressing temperature drop using the cargo itself (insulated boxes only) *For detailed content of the article, please refer to the related links. For more information, feel free to download the PDF or contact us.

  • Food transport materials (cooling, heat retention, etc.)

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Transport at room temperature below 30°C.

Recommended for those who want to transport at temperatures below 30℃ in summer! Here are the methods for transportation.

The interior of trucks and containers during the summer can exceed 50°C. Even though it is normal temperature transportation cargo, it is likely that such high-temperature transport is not often anticipated. Therefore, I would like to introduce methods for transporting goods below 30°C in the summer without using refrigerated vehicles. The following two options can be considered: 1. Use a cold insulation box and cold packs. 2. Cover with a heat-insulating cover that has some insulation effect. *For detailed content of the article, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

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Transportation of refrigerated and frozen goods at room temperature.

In the case of short-time transportation, it may be possible to meet the conditions using only a cold preservation and heating box without using ice packs!

Traditionally, cargo that was allowed to be transported at room temperature is no longer permitted as consumer and customer demands have increased. That said, modifying vehicles to be refrigerated or frozen is often not cost-effective. Therefore, I would like to introduce methods for transporting frozen cargo using refrigerated vehicles. The following methods can be considered: 1. Cooling with the power of chemistry (insulated boxes and cooling agents) 2. Cooling with the power of electricity (insulated boxes and simple cooling units) 3. Suppressing temperature rise with the power of the cargo itself (insulated boxes only) *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

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[Production Example] Lockable Cooler Box

Constructed with hollow plastic panels and an aluminum frame! It is also possible to attach a padlock.

We would like to introduce a case of manufacturing a "lockable refrigerated box" for pharmaceutical transportation. The exterior is composed of high-strength hollow plastic panels and an aluminum frame. At the user's request, a locking mechanism that allows for the attachment of a padlock was installed to enhance transportation security. Additionally, to facilitate easy carrying, handles that extend from the sides were attached. Given that the expected transportation time may be prolonged, VIP (vacuum insulation panels) were used as insulation material. 【Case Overview】 ■Industry: Pharmaceuticals ■Product: Rock ■Cargo Type: Pharmaceuticals ■Material: High-rigidity plastic *For more details, please refer to the PDF document or feel free to contact us.

  • Food transport materials (cooling, heat retention, etc.)
  • Refrigerator

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[Production Example] Large Cold Storage Box <Transporting Large Metal Parts at -20°C>

Necessary temperature condition -20℃! Examples of two improvements made to enhance cooling performance.

We would like to introduce a case of manufacturing a large refrigerated box for transporting large metal parts shaped like donuts at -20°C. Due to the strict temperature requirement of -20°C, we implemented two innovations: "installing insulation walls inside the donut hole" and "shaping the inner wall (outer side of the donut) into an octagon." The dimensions are 2350×2350×1080, and the material is rigid plastic. The retention time is 72 hours. [Case Overview (Partial)] ■ Temperature: up to -15°C ■ Industry: Chemicals and Others ■ Product: FIX ■ Cargo Type: Machine Parts *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Customized Insulated Box

Made with a plastic base! Equipped with a shoulder belt for easy portability.

We would like to introduce a case study of our "customized cooler box." We manufactured a custom cooler box based on plastic. To make it easy to carry, we have attached a shoulder belt. Additionally, please feel free to inquire about customizing cooler boxes. 【Case Overview】 ■ Product: Light ■ Size: 400x500x460 ■ Material: High-rigidity plastic *For more details, please refer to the PDF document or feel free to contact us.

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[Development Case] Refrigerated Box for Transporting Pharmaceuticals During Disasters

The design conditions are to maintain an internal temperature of 2 to 8°C for 12 hours, with an external temperature of 40°C! The goal is temperature management during transportation.

We would like to introduce a case of developing a "Disaster Medical Product Transport Refrigeration Box" for the transportation of pharmaceuticals during disasters. Since pharmaceuticals are stored in a refrigerator upon arrival at the destination, the purpose is to manage temperature during transport. It is expected to be used repeatedly, so the outer box is made of high-strength plastic, and XPS is used for insulation. Additionally, by inserting a given refrigerant, it is possible to maintain an internal temperature of 2-8°C for approximately 15 hours. [Case Overview (Partial)] ■ Temperature: 5°C (2-8°C) ■ Industry: Pharmaceuticals ■ Product: Light ■ Cargo Type: Pharmaceuticals *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Large Refrigerated Box <Storing Dairy Products Below 10°C>

The type of cargo is dairy products! The front and rear panels can be removed, making it easy to load and unload the products.

We would like to introduce a case of a large cold storage box designed to store dairy products at temperatures below 10°C. The required temperature is 10°C, and the retention time is 24 hours. The dimensions are 2250×2250×1430, and the material is high-rigidity plastic. Additionally, the front and rear panels can be removed, making it easy to load and unload products. 【Case Overview (Partial)】 ■ Temperature: Below 10°C ■ Industry: Distribution, Food Manufacturer ■ Product: FIX ■ Cargo Type: Dairy Products *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Temperature-Controlled Packaging for Pharmaceuticals

The type of cargo is pharmaceuticals! Here is an example where it was evaluated that the export was successfully completed without any temperature deviations.

We would like to introduce a case where our "TCB" and "PackPro" were implemented for temperature-controlled packaging of pharmaceuticals. The size is 2030×1560×1520, and we used 40 kg of Thermo Catch 20°C type refrigerants and heat-retaining agents. We received feedback from the customer that the export was successfully completed without any temperature deviations. 【Case Overview (Partial)】 ■ Temperature: 20°C (15-25°C) ■ Industry: Pharmaceuticals ■ Products: TCB, PackPro ■ Cargo Type: Pharmaceuticals *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Light for Pharmaceutical Companies

Simultaneously design cushioning materials! Even if the dry ice melts, the product will be securely fixed.

We would like to introduce a case study of the "Light" product that we handle, designed for pharmaceutical companies. The outside temperature is 40°C, the required temperature is below -60°C, and the retention time is 96 hours. The dimensions are 640x560x560, with an insulation thickness of 100mm. Additionally, by designing cushioning materials simultaneously, the products are securely fixed even if the dry ice melts. [Case Overview (Partial)] ■ Temperature: Other temperature ranges ■ Industry: Pharmaceuticals ■ Product: Light ■ Cargo Type: Pharmaceuticals *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Thermo Box with Pill Hole for Clinical Trial Drugs Rock

The material is a hollow resin panel! It uses a lid lock with a keyhole for a padlock, ensuring safety even during transport by third parties.

We would like to introduce a case study of the "Thermo Box Rock with Lock Hole" used for clinical trials that we handle. Previously, metal cold storage boxes were used, but with the use of hollow resin panels, it has been significantly lightweight. Additionally, by using a lid with a lock hole for a padlock, it can be safely transported even by third parties. 【Case Overview (Partial)】 ■ Temperature: 5℃ (2–8℃) ■ Industry: Pharmaceuticals ■ Product: Rock ■ Cargo Type: Pharmaceuticals *For more details, please refer to the PDF document or feel free to contact us.

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  • Refrigerator

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[Case Study] Large Soft Thermobox

Transporting ice cream in a refrigerated truck set to 8℃! Thermo box with 50mm thick insulation.

We would like to introduce a case where our "Large Soft Thermo Box" was implemented for a major restaurant chain, Company S. The request was to transport ice cream (-18°C) in a refrigerated vehicle set at 8°C, while reducing costs compared to the previous cold storage boxes. Previously, they had been using large cold storage boxes made of expensive vacuum insulation material, but due to damage to the insulation material, they opted for our cargo solution for replacement. [Case Overview (Partial)] ■ Temperature: up to -15°C ■ Industry: Food Service ■ Product: Soft-Box ■ Cargo Type: Frozen Food *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Temperature-Controlled Transport Tool for Research Investigational Drugs

Keep time is 48 hours! Temperature-controlled transport tool for transporting research investigational drugs and specimens under room temperature conditions.

We would like to introduce a case study of the "V-BOX," which we handle as a high-performance temperature-controlled transport tool. The purpose is to transport research clinical trial drugs and specimens under room temperature conditions, with a required temperature range of 5°C (2-8°C). The retention time is 48 hours. The dimensions are 445×430×320, and we use a phase change material with a melting point of 5°C for the refrigerants and thermal storage agents. 【Case Overview (Partial)】 ■ Temperature: 5°C (2-8°C) ■ Industry: Pharmaceuticals ■ Product: V-Box ■ Cargo Type: Pharmaceuticals *For more details, please refer to the PDF document or feel free to contact us.

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