ワコン List of Products and Services

Previously, we used the so-called slatted boards (rough boards), but there were complaints about the limited standard sizes and the difficulty of cleaning and floor maintenance. The Riblet can be manufactured in any size, allowing it to be designed to fit the customer's usage environment. Additionally, the height of the leg section is 100mm, making it easy to clean the floor with a deck brush or similar tools. In the case of the food manufacturer that has adopted our product, it is being used for temporary storage of semi-finished products during the manufacturing process, as well as for the storage of raw materials and supplies. It has also been installed as a place to change into indoor shoes before entering the facility.

• Other conveying machines

Various types of slips, such as receipt forms, production instructions, and process management sheets, are used within the manufacturing process. We have adopted a box for managing such slips on the work site. The box in this photo is sized to hold A3-sized slips. Since it is made of plastic cardboard, it can be manufactured to accommodate various slip sizes.

• furniture

We have created a large cooling box for storing dairy products at temperatures below 10°C. The front and rear panels can be removed, making it easy to load and unload products. When used in combination with ice packs, it can maintain a temperature below 10°C for 24 hours.

• container

We have created a cooler box called "light" made from plastic. To make it easy to carry, we offer an optional shoulder strap. Please feel free to inquire about such customized cooler boxes.

• Other packaging materials

We have created a large refrigerated box for transporting donut-shaped large parts at -20°C. Since the required temperature condition was a strict -20°C, we have implemented two improvements to enhance the cooling performance. Improvement 1: Insulation walls are installed inside the hole of the donut. Improvement 2: The shape of the inner wall (the outer side of the donut) is octagonal.

• container

We have manufactured a refrigerated box for transporting pharmaceuticals. Since it is designed to be reusable, the exterior is made of high-strength hollow plastic panels and an aluminum frame. At the request of the user, we have equipped it with locking components that allow for the installation of a padlock to enhance transport security. Given that the expected transport time may be prolonged, we use VIP (vacuum insulation panels) for insulation. Our company also accepts custom orders for refrigerated boxes using vacuum insulation panels.

• Other packaging materials

This is a case study from a chemical manufacturer. When transporting chemicals in one-gallon cans, they previously stacked them on pallets and wrapped them in stretch film to prevent shifting during transport. However, they received complaints from customers each time, stating, "We cannot use the chemicals as products because the one-gallon cans have scratches and dents," which became a problem. As a solution, they adopted the "Wakopon 2L type" as a dedicated returnable box. This not only prevented the products from shifting but also protected them from external impacts, eliminating complaints related to scratches and dents on the one-gallon cans. Additionally, the elimination of stretch film reduced the packaging time to less than half, which was greatly appreciated. Since the boxes can be folded when not in use, they also save storage space. Furthermore, transportation costs for returns are reduced.

• container

We have adopted a box for the temporary storage and transportation of fracon bags containing sludge generated at construction sites and similar locations. The sleeve section that holds the fracon bag is made solely of hollow panels without using any frame or other materials, ensuring there are no gaps and excellent airtightness. This feature was a key factor in the decision to adopt it, as it is expected to provide odor prevention. Additionally, the cap, sleeve, and pallet can be easily integrated using hook-and-loop fasteners, making the packaging process simple and efficient.

• others

Typically, the panel materials used for trunk cases are generally waterproof-treated plywood or veneer. However, the case you have chosen to adopt is made using panels made of plastic corrugated board. The plastic corrugated board used for the panels has a hollow structure, which makes the finished product lighter compared to products made of plywood or similar materials of the same size. This product can be customized in size and design according to the specifications and contents. For example, by installing a lockable locking mechanism on the part of the case that secures it, it can be used as a security box for storing important documents. Additionally, by printing on the panels, it is possible to make the contents visible and manage various distinctions.

• others

Features ■ Equipped with casters for easy movement within the facility. It was anticipated that the total weight would be between 200 to 300 kg when the product is stored in a transport box. Given its large size, it is necessary to have a sturdy structure for the base to facilitate movement using casters. Therefore, we decided to fabricate the base using welded aluminum square tubes and attach the casters. ■ Easy retrieval of products. If the side panels are raised on all four sides, retrieving products from the bottom becomes labor-intensive. To address this, we designed the panels on the shorter sides to be removable with a sliding mechanism. With two sides open, the retrieval and storage of products can be carried out smoothly.

• container

In the case of large sizes, it may not be possible to produce with just one sheet even when using the maximum size of the corrugated plastic sheet. However, both the lid and tray can be manufactured in your desired size by joining three corrugated plastic sheets with a polypropylene frame. ■ Handles have been attached to both the tray and lid for easy carrying. Additionally, the lid and tray can be secured together with Velcro. ■ To prevent lateral shifting when the lid is placed on the tray, ribbed corners are used on the tray. ■ To prevent slipping during stacking, non-slip rubber is attached to the corners on the top of the lid.

• Other conveying machines

■Free size support in millimeter units Large sizes up to 1180x2430mm are possible* Among various materials used for pallets, only plastic pallets are available in standard sizes. Due to the nature of mold production, plastic pallets are supplied in specific standard sizes (such as 1100x1100mm). As a result, even if there is a desire to improve transportation and storage efficiency, there are limitations, and stacking must conform to the size of the pallets. Riblet can design sizes freely according to needs, which enhances the loading efficiency of cargo onto pallets and is expected to improve efficiency, such as reducing transportation costs. *Please feel free to contact us as we may also be able to produce sizes larger than 1180x2430mm. ■Small lot support. Production is possible from just one unit. Since no molds are required, production in small lots can be done without incurring high initial costs.

• palette

It can be installed and used on existing plastic pallets. Each panel is lightweight, making it easy for one person to assemble. ■ Cargo that was previously difficult to stack in two layers can be stacked by installing Dancargo. ■ No need for stretch film! It is completely sealed, so you can transport it with peace of mind. ■ Dancargo can be attached and detached at any time! It can be removed even after the cargo has been palletized.

• Other conveying machines

This is a cooler shipper made with fabric coated with highly heat-resistant aluminum on the surface. It accommodates various options such as a pocket for ice packs and a shipping label holder. ■ Custom sizes available ■ Foldable ■ Lightweight and easy to carry

• Other conveying machines

When transporting a television monitor for exhibitions and events, the included cardboard case quickly becomes worn out. By using a plastic corrugated box, you can ensure safe transportation for a long period. ■ Excellent durability with plastic corrugated material You can transport it safely even with regular shipping services. ■ Lightweight, making it easy to carry.

• others

Are you struggling with products overflowing from the refrigerator during busy seasons like Christmas and Valentine's Day? With the Thermo Box CARGO, you can easily create a refrigerated space by combining it with cooling materials. When not in use, it can be folded up, allowing for compressed storage space. ■ To alleviate the need for refrigerated facilities in stores It can be stored folded up and only creates a cooling space when needed. ■ Performance that surpasses regular shippers While regular shippers only block heat from the outside, Cargo not only provides heat insulation but also has thermal insulation properties, minimizing heat exchange.

• Other conveying machines

Are you wrapping stretch film multiple times as a measure against sudden rain? By creating a dedicated cover, you can reduce the labor involved and minimize waste. ■ Excellent Durability and Waterproofing This product is made of plastic, offering excellent durability and waterproofing, making it economical for repeated use. ■ Good Workability Simply insert it into the inside of the mesh pallet to complete the installation. You can load and unload products without removing it. ■ Protects Products It serves not only to absorb impacts from the outside but also acts as a protective material between the wire mesh and the products.

• Other machine elements

We accept custom orders for boxes made of various shapes of plastic cardboard. Features ■ Hygienic 1. Unlike cardboard, it does not produce paper dust or cuttings. 2. It can be cleaned with water, making it hygienic for use. ■ Size-Free It can be designed to fit the products or items being stored, reducing unnecessary space. ■ Lightweight and Durable 1. Plastic cardboard has a hollow structure, making it a lightweight and strong material. 2. Made of polypropylene, it excels in heat resistance, water resistance, oil resistance, and chemical resistance, making it suitable for various scenarios.

• Other packaging materials

Liblet not only meets the demand for wood-free solutions from the pharmaceutical and food industries but also contributes to reducing the burden on workers. Features ■ Wood-free factories Switching from wooden pallets leads to improved hygiene in factories. ■ Lightweight Approximately 4.2 kg for the full size. Reduces the burden on workers. ■ Customizable Can be manufactured in sizes tailored to printing machines and factory layouts. ～☆ For a limited time, we are offering one full-size sample for free ☆～ Please feel free to request it through our contact form.

• others

This is a plastic container in the size of a standard pallet, equipped with a folding mechanism that allows for compression of storage space when not in use. Custom sizes can also be produced. Features: ■ Reduction of storage space when not in use Easily foldable with corner components featuring a joint mechanism. When folded, the volume is reduced to about 1/4! ■ Abundant color variations Approximately 10 different color variations. It is possible to distinguish contents by color or differentiate usage areas. ■ Customizable sizes according to storage space and contents Since it can be produced in original sizes, there is no unnecessary space that often occurs with standard products.

• others

Riblet is a plastic pallet that combines lightness and high strength, using hollow plastic panels with a honeycomb structure. Its full flat design makes it easy to clean and dry, and its shape prevents the accumulation of dirt and dust, earning praise from customers in the pharmaceutical and food industries. We have established a production system for Riblet that aligns with printing paper sizes, so please consider it as a tool for factory sanitation. Not only does it meet the demand for wood-free solutions from the pharmaceutical and food industries, but it also helps reduce the burden on workers. Features: - Factory wood-free transition: Switching from wooden pallets enhances factory sanitation. - Lightweight: Weighs approximately 4.2 kg for the full size, reducing the burden on workers. - Customizable: Can be manufactured in sizes tailored to printing machines and factory layouts.

• palette

This is a cooler made with a fabric-based exterior. By changing the insulation material, it can accommodate various temperature conditions. It is lightweight, making it suitable for hand carrying. ■ We will provide suggestions based on temperature conditions. If you let us know the product size, weight, required cooling time, temperature range, etc., we will propose a combination of cooler boxes and cooling materials that meet your specifications. ■ Custom Design We also accept customizations such as shipping label cases and cooling material pockets. Please contact us for more details. ■ Foldable Type A foldable type that can be collapsed when not in use is also available.

• Chemicals

Wakopon 2L is a large container with a pallet that can be easily assembled by one person. It is the perfect product for needs such as "I am troubled by complaints about scratches during product transportation" and "I want to prevent dust and debris from entering the product." Features: ■ Sealed Storage Products can be easily overpacked. ■ Workability Made of lightweight plastic, it can be easily assembled by one person. ■ Foldable It can be folded for storage when not in use. ■ Free Size Sizes can be designed freely.

• palette

To store products with unstable shapes packed in paper bags or flexible containers, it is necessary to devise a method that can withstand the internal pressure of the products and prevent bulging. The "WakoPon Oct Light" is designed with side walls shaped like an octagon that is close to a circle, allowing it to handle high internal pressure. Features: ■ Lightweight This product is made from lightweight, high-strength plastic panels with a hollow structure, reducing the burden on workers during assembly. ■ Odor leakage prevention and dust intrusion prevention The sides are made from a single piece of resin board, providing high airtightness and effectively preventing odor leakage to the surroundings. ■ Safe stacking storage and compression of storage space By placing a cap on top, it is possible to stack products weighing up to 1 ton in three layers. Compared to stacking with flexible containers alone, it offers much greater stability, allowing for safe stacking.

• container

It was developed to address sudden downpours (rain) overseas. In addition to its waterproof function on the walls, it can also be stored in a folded manner.

• container

"Liblet," a plastic pallet sized for printing paper. It is lightweight, weighing only about one-third of other manufacturers' pallets (according to our research). It reduces the burden on field workers during tasks such as setting up printing machines.

• others

Truly hygienic logistics equipment. It is: 1. Difficult for dirt and insects to adhere. 2. Easy to detect if dirt or insects are present. 3. Encourages the removal of adhered dirt and insects. 4. Easy to remove (clean and dry). We believe it is necessary to meet these four conditions. Please take a look at the products developed based on these ideas.

• others

"Cargo" is a large refrigerated box that can be easily attached to your current cart, allowing you to effortlessly "keep" temperatures below 10°C for 24 hours. It can demonstrate its cooling effect even inside a truck at room temperature, and when not in use, it can be folded to save storage space! It is ideal for situations where securing refrigerated space is difficult, such as during busy periods. ★ Currently, we are offering case studies from Rokkatei Confectionery for download! ★ 【Features】 ■ Assembly and folding can be done by one person ■ Experimental results show it can maintain -18°C for 24 hours ■ When folded, it can be compressed to a thickness of just 28 centimeters ■ Two different temperature zones of cargo can be delivered simultaneously in the same truck ＝＝＝＝＝＝ We will be exhibiting at the 19th Fabex 2016!＝＝＝＝＝＝ Dates: April 13 (Wednesday) - 15 (Friday), 2016, 10:00 AM - 5:00 PM (same for all three days) Venue: Tokyo Big Sight Booth Number: 1C-16 We look forward to your visit. ＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝

• Other packaging materials

Riblet is an ideal plastic pallet for environments that require clean conditions, such as food and pharmaceutical factories. Its full flat and hole-free structure enhances the effectiveness of cleaning and drying processes. Additionally, it is made primarily from a specially structured hollow plastic panel, which helps reduce the burden on workers. It has a proven track record of adoption in the food, pharmaceutical, and flexible packaging industries. 【Features】 ■ Excellent Cleanability With no holes at all, simple wiping is sufficient to achieve effective cleaning. Moreover, the minimal surface irregularities make drying easy. ■ Ultra Lightweight At just 6.4 kg for the 1100 x 1100 size, it can be easily carried by women, allowing for movement without dragging on the floor, making handling during cleaning effortless. Since it doesn’t drag on the floor, it also prevents the generation of plastic fragments, which are one of the causes of contamination. ■ Difficult for Dirt and Dust to Accumulate Being fully flat, dirt and dust cannot get trapped in gaps like they do in conventional pallets, allowing for clean operation.

• palette

"Liblet" is a new concept plastic pallet that is difficult for dirt to adhere to and accumulate due to its lack of grooves and holes. Made entirely of plastic (polypropylene) with excellent chemical resistance, it does not require specific cleaning agents. It weighs only about half that of a typical plastic pallet, making it easier to handle and reducing the burden on workers. It can be manufactured in optimal sizes (free size) to match the dimensions of the cargo (small lot orders are available). 【Features】 ○ Easy to clean and dry ○ Does not generate contamination ○ Resistant to dirt and shows when it is dirty For more details, please contact us or download the catalog.

• others

Kanehatsu Foods is a food manufacturer headquartered in Nagoya City, Aichi Prefecture, engaged in the production and sale of side dishes, boiled beans, and preserved foods. Since its establishment, the company has delivered products to supermarkets nationwide, particularly in the Tokai region, emphasizing the warmth and reassurance of handmade goods and "unchanging deliciousness." Additionally, to ensure thorough quality control in its production system, the company obtained ISO 22000 certification in July 2013 for its production, purchasing, and development departments. We have inquired about the background of adopting the Riblet from Wakon Corporation and their impressions. 【Implementation Effects】 - The factory has become organized and cleaner. - It gives a good impression to visitors from outside. - There is an increased awareness of maintaining cleanliness. - Cleaning tasks have become significantly easier, and during daily cleaning, the floor can be cleaned with a deck brush without moving the Riblet. For more details, please contact us or download the catalog.

• others

★A Must-See for Those Struggling with Driver and Refrigerated Truck Shortages★ ■ Through temperature analysis simulations, we provide detailed analysis of the internal temperature over time, supporting product logistics! ■ Right now, we are offering a free diagnosis of our temperature analysis simulation. For more details, please contact us or download our catalog! 【Features】 ○ Can maintain temperatures below 10°C for 24 hours → Unlike typical zipper types, it has excellent insulation, allowing for safe selection of refrigerated goods even in non-refrigerated vehicles. ○ Refrigerated trucks can handle frozen and partial transport → Ideal for occasional transport of frozen and partial goods. → Enables simultaneous delivery of cargo in two different temperature ranges. ○ Adapts to changes in cargo volume → Can be easily attached and detached, allowing use only when handling refrigerated goods. → Can be folded when not in use, enabling space-saving storage.

• others

The inner wall of the temperature-controlled transport tool "Thermo Box Hard Type Rock" is made of insulation material and aluminum film, while the outer wall features a two-layer structure of all plastic and an aluminum frame. By using an aluminum frame, the durability of the container itself has been enhanced. 【Features】 ○ Customizable ○ Outstanding durability For more details, please contact us or download the catalog.

• Other Boxes

The inner wall of the temperature-controlled transport tool "Thermo Box Hard Type Light" is made of insulation material and aluminum film, while the outer wall features a two-layer structure of all-plastic. The use of only hollow-structured plastic for the outer wall makes it cost-effective and lightweight. 【Features】 ○ Customizable ○ Lightweight ○ Reasonable For more details, please contact us or download the catalog.

• Other Boxes

The temperature-controlled transport tool "Thermo Box Soft Type" is a refrigerated container made with a fabric-based exterior. By changing the insulation material, it can accommodate various temperature conditions. It is lightweight, making it suitable for hand carrying. Since temperature-controlled containers are tools for transportation, they should be designed to fit various transport scenarios. For example, in one-way transport, cost should take precedence over the durability of the container, while in return transport, durability must be prioritized. We manufacture refrigerated boxes made from various materials to meet the diverse needs of our customers. 【Features】 ○ Ideal for domestic transport ○ Lightweight due to fabric base ○ Customizable For more details, please contact us or download the catalog.

• Other Boxes

Originally, VIP is a highly efficient insulation material. However, previous temperature-controlled boxes have not fully utilized its advantages. We have re-evaluated the design and developed a temperature-controlled box with significantly improved performance compared to conventional models. 【Variations】 ○ Soft-type → Fabric-based specification → Lightweight and ideal for hand-carrying ○ Sizes → Standard sizes: 120 size, 140 size, 160 size *Customization is also available. ● For more details, please contact us or download the catalog.

• Other Boxes

We have developed a thermobox as an item to switch the storage and transportation of products that were kept cold in refrigerators or refrigerated vehicles to a method that does not use electricity. To maintain a cold state inside the container, it is not sufficient to consider only the cold storage container or only the cold packs. The thermobox achieves the required cold state by considering high-performance cold storage containers and cold packs together with the temperature of the products. In the design process, we use temperature analysis simulations backed by numerous cold storage tests, allowing for highly accurate evaluations without excess or deficiency. 【Features】 ○ Keeps temperature below 10°C for 24 hours → Unlike typical zipper types, it is well insulated, allowing for safe selection of refrigerated cargo even in ambient temperature vehicles. ○ Enables frozen and partial transportation in refrigerated vehicles → Ideal for occasional transportation of frozen and partial cargo. → Allows for simultaneous delivery of cargo in two different temperature ranges. ○ Adapts to changes in cargo volume → Can be easily attached and detached, so it can be used only when handling cold cargo. → Can be folded when not in use, allowing for space-saving storage. For more details, please contact us or download the catalog.

• Other Boxes