山本製作所 List of Products and Services

The Haimelter "RE-E502(X)" demonstrates a processing capacity of 50 kg per hour while being space-saving. We promise safe and comfortable operation. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed easily by anyone with just the push of a button. ■ Reduces stress related to work The warm-up time is only 10 minutes. There is no waiting for operators during the start of work or after breaks. Additionally, there is no need to cool the ingots by immersing them in water, thanks to air cooling from the cooling fan and water cooling from the molding tank. ■ Consideration for the work environment The heat source is small, and the generated odors are less likely to disperse, plus it comes standard with an activated carbon adsorption deodorization system. This ensures a comfortable working environment. ■ Safety design to prevent accidents Covers are provided for chains and blades, and dangerous areas are designed to be out of reach of hands and feet. A safety switch is employed, ensuring that the equipment cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The Haimerter "RE-E1000" boasts a processing capacity of 100 kg per hour while being space-saving. We promise safe and comfortable operation. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed easily with just one button, making it accessible for anyone. ■ Reduces stress related to work The warm-up time is 15 minutes. There is no waiting for operators at the start of work or after breaks. Additionally, there is no need to cool the ingots by immersing them in water, thanks to air cooling from the cooling fan and water cooling from the molding tank. ■ Consideration for the work environment The heat source is small, and the generated odors are difficult to disperse, plus it comes standard with an activated carbon adsorption deodorization device. The crushing hopper is equipped with sound-absorbing materials, significantly reducing noise. We ensure a comfortable working environment. ■ Safety design to prevent accidents Covers are provided for chains and blades, and dangerous areas are designed to be out of reach of hands and feet. A safety switch is employed, ensuring that the equipment cannot start when the cover is open. *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

**Beverage Container Automatic Sorting System** Automatically sorts PET bottles, cans, and bottles from a mixed collection of three types of beverage containers. By utilizing near-infrared technology proven in the plastic material identification device "Plashiru," it can identify PET bottles even by the presence of residual liquid, allowing for the collection of higher purity PET bottles. **Features** ■ Automatic sorting of beverage containers Automatically sorts PET bottles, cans, and bottles from the mixed collection of recovered beverage containers, contributing to labor reduction and lighter workloads in the workplace. ■ Ability to identify the presence of residual liquid By utilizing near-infrared technology proven in the plastic material identification device "Plashiru," PET bottles are sorted into two categories: "good" and "with residual liquid." ■ Reliable sorting using a flapper method To ensure the reliable sorting of PET bottles containing heavy residual liquid, a physical flapping method is adopted instead of air sorting. ■ Improved safety during foreign object sorting By installing a foreign object removal section on the inclined conveyor, which is the preceding process of sorting, small foreign objects like glass shards can be removed, reducing the risks and labor of manual sorting. *For more details, please refer to the PDF document or feel free to contact us.*

• Resin processing machine

The bag-breaking machine (for beverage container collection bags) breaks down mixed beverage container collection bags containing bottles, cans, and PET bottles using a "vertical cone type" that minimizes stress on the contents. It addresses the issues faced by existing bag-breaking machines while considering the safety and maintenance of on-site operators. 【Features】 ■ Improved recovery yield of recyclable materials Due to its low-stress structure that minimizes pressure on the contents, the proportion of recyclable glass bottles increases as they are less likely to break. ■ Enhanced safety in subsequent processes In addition to a structure that reduces the likelihood of glass bottle breakage, it is equipped with a screen that separates fine foreign objects, thereby reducing contamination of foreign materials such as glass shards in subsequent processes. This leads to improved safety for on-site operators and prevents wear and tear on equipment. ■ Easy maintenance The side covers can be deployed in "four directions, 360°," making it easy to remove bags that may become entangled inside and perform maintenance. ■ Energy-efficient and cost-effective With a processing capacity of 12 to 24 m³ per hour (variable), it requires only 0.75 kW of power (three-phase 200V). *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The Styrofoam densification machine with ingot granulation device eliminates the need for labor-intensive tasks such as "drawing out ingots," "cooling," and "pallet stacking" during the Styrofoam densification process. By automating this series of tasks, we have achieved further labor reduction and ease of work. We offer two models with processing capacities of 100 and 150 kg per hour. 【Features】 ■ Automatic granulation of ingots Ingot shaped into thin plates for easy cooling and solidification is granulated into block shapes (20mm square) through the up-and-down movement of pressing and cutting blades. ■ Block-shaped ingots stored in bulk bags The granulated block-shaped ingots are stored in bulk bags via air transport. There is no need for operators to draw ingots from the densification machine or stack them on pallets. ■ Improved productivity of densification work Since the workload after raw material input is significantly reduced, operators can focus on producing high-quality recycled materials by concentrating on raw material input and removing foreign substances. *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The large-scale expanded polystyrene volume reduction machine, Haimelter, is a system that efficiently "crushes," "stores," and "reduces" large amounts of expanded polystyrene by incorporating a crusher and a stock tank. The crushed material is stored in the stock tank through air conveyance, allowing the input and volume reduction processes to be carried out separately. This eliminates fluctuations in receiving amounts and work hours, achieving a leveling of operations. We offer four models capable of processing 100, 150, 200, and 300 kg per hour. 【Features】 ■ Easy and simple operation for anyone Normal operations can be performed with a single button press. ■ Reduces stress related to work The warm-up time is 15 minutes, so operators are not kept waiting. ■ Consideration for the working environment The heat source is small, and the generated odors are less likely to disperse. Additionally, a deodorizing device using activated carbon adsorption is standard equipment. The crushing hopper is equipped with sound-absorbing materials, significantly reducing noise. ■ Safety design to prevent accidents Dangerous areas are designed to be out of reach of hands and feet. Moreover, the equipment will completely stop and cannot be started when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The PET bottle label separator "PLS-2000" is a machine that removes labels from PET bottles using a peeling pin and liner, and separates them through air classification with a blower. It demonstrates a processing capacity of 200 kg per hour while compactly incorporating the necessary functions. 【Features】 ■ Flexible adaptation to various working environments To accommodate the different working environments of our customers, we offer a wide range of additional components and options. The direction and height of the inlet can also be changed. ■ Compact size for easy integration into existing lines Despite its compact design, this space-saving label separator performs "punching," "peeling," and "sorting" all in one machine. ■ Improved efficiency in subsequent compression and crushing processes Many caps and rings are removed during the "punching" and "peeling" processes, resulting in a 10-30% increase in efficiency when fed into a compactor or crusher in subsequent processes (according to our research). ■ Safety design to prevent accidents Covers are provided for the drive parts, such as the punching and peeling areas, designed to prevent hands and feet from reaching dangerous areas. A safety switch is employed, ensuring that the machine cannot operate when the cover is open. *For more details, please refer to the PDF document or feel free to contact us.

• Other environmental equipment
• Separation device
• Other processing machines

The "PLS-5000" is a product equipped with functions for "punching," "transport sorting," "peeling," and "sorting," allowing for the efficient separation of a large number of labels in a short time. Thanks to a new mechanism currently under patent application, PET bottles, labels, caps, foreign objects, and moisture are sorted by screens in each section and discharged from their respective designated outlets, resulting in high purity of the collected materials and significantly improved workability. 【Features】 ■ Flexibly adapts to various working environments Considers connectivity with existing lines before and after the process and collaboration with external control panels. ■ Compact size for easy integration into existing lines ■ Energy-saving and cost-effective Despite a processing capacity of 500 kg/hour, the required power is only 9.2 kW (three-phase 200V). ■ Increased efficiency in subsequent compression and crushing processes Many caps and rings are removed during the "punching" and "peeling" processes, resulting in a 10-30% increase in efficiency when fed into compressors or crushers in subsequent processes (according to our research). ■ Safety design to prevent accidents Covers are provided for driving parts such as punching and peeling areas, designed to prevent hands and feet from reaching dangerous areas. *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

The "PBD-5000" is a pre-treatment machine for PET bottles that contributes to the efficiency of PET bottle recycling. By performing perforation, de-liquidization, and sorting in advance, before the recycling equipment such as our label separator, it enhances the processing capacity of subsequent operations and reduces labor costs. 【Features】 ■ Flexible adaptation to various working environments We offer a wide range of additional components and options to accommodate the different working environments of our customers. ■ Compact size for easy integration into existing lines Despite its compact design, this space-saving pre-treatment machine performs "perforation," "de-liquidization," and "sorting" all in one unit. ■ Energy-efficient and low-cost With a processing capacity of 500 kg/hour, it requires only 1.9 kW of power (three-phase 200V). ■ Improved compression and crushing efficiency in subsequent processes Due to the "perforation" process, even when round bottles with caps are fed into the system, the efficiency of compressors and crushers increases by 10-30%. (According to our research) ■ Safety design to prevent accidents Drive components such as the perforation and transport sections are covered, and dangerous areas are designed to be out of reach of hands and feet. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

☆34th Small and Medium Enterprises Excellent New Technology and New Product Award "Excellence Award," "Special Award for Industry-Academia-Government Collaboration," "Special Award for Environmental Contribution" recipient ☆2023 Tohoku Region Invention Award "Minister of Education, Culture, Sports, Science and Technology Award" recipient ☆Sales performance: over 280 units Plashiru is a handheld plastic material identification device using near-infrared spectroscopy. It consists of a sensor unit with a built-in reading sensor and a tablet that displays the identification results. Material identification tasks, which have often relied on the veteran's experience in terms of texture, elasticity, smell, and burning characteristics, can now be performed "by anyone, easily, and with the same standards." With the labor shortage due to declining birth rates and an aging population, as well as increasing turnover rates, securing and training personnel are urgent issues. However, Plashiru, which is easy to carry and can be used anywhere, is also expected to be a valuable tool for on-site training. ★We are currently seeking new applications for Plashiru! By utilizing the "Pro Mode" mentioned later, there is potential for sorting materials other than plastics. We are conducting demonstrations and sample tests, so please feel free to consult with us.

• Spectroscopic Analysis Equipment

The "OU" is a pellet stove that allows for simple and intuitive operation. In addition to four levels of heat adjustment, it features an "AUTO operation mode" that automatically adjusts the heat output according to your preferred room temperature setting. Furthermore, the warm air heated by the flames is blown out from a large opening at the bottom of the unit, quickly warming the room from the floor up. 【Features】 ■ AUTO operation mode ■ Warm air blowing from the floor ■ Natural convection mode ■ Automatic air intake adjustment function *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

The height of the stove is 783mm. It is a size that is easy for women to refill pellets. In addition to radiant heat from the front of the unit, it features a foot-level warm air blow-out mode that quickly warms up the room, and a natural convection mode that quietly releases heat from the top of the unit. It adopts a simple and intuitive control panel that is easy to operate. The heating power can be adjusted in four levels. 【Features】 ■ A rich color variation with a total of 7 colors ■ Ignition and extinguishing can be done with the push of a button ■ The stove body has a sealed structure ■ Can be safely installed in high airtight homes using FF construction methods ■ Equipped with an automatic cleaning mode that regularly blows away ash from the combustion tray *For more details, please refer to the PDF document or feel free to contact us.

• Other air conditioning equipment

■Reduction of the hassle of ash cleaning Adopts an ash removal method using a large-capacity ash tray and dedicated cleaning tools. This significantly reduces the frequency and effort required for troublesome ash cleaning. No tools are needed for areas that require daily ash cleaning. ■Stable combustion with fewer troubles - Suppression of clinker formation An ash scraping mechanism is employed in the combustion area. This suppresses the formation of clinker (clumps of ash), allowing for continuous combustion even with pellets that have relatively high ash content. - Reliable temperature management When the temperature falls below the set level, the electric heater automatically ignites and controls combustion automatically. Additionally, temperatures can be set for different time periods (4-stage thermostat).

• Other air conditioning equipment

"Hinata" is a large pellet stove that is ideal for public facilities such as school classrooms and libraries, as well as company offices. It can be safely installed in high airtightness facilities using the FF installation method. Equipped with various safety devices prepared for emergencies, such as an earthquake automatic extinguishing device and an overheating prevention device. 【Features】 ■ Compatible with high airtight houses ■ Warm air blown from the bottom for warmth at your feet ■ Equipped with a reliable and safe earthquake automatic extinguishing device ■ Comes with a morning timer, allowing you to wake up to a warm morning ■ Easy to operate for anyone *For more details, please refer to the PDF document or feel free to contact us.

• Other air conditioning equipment