ツカダ List of Products and Services

Tsukada Corporation's nesting service uses the dedicated software "NESTY" to simulate millions of layout combinations, leading to cost reductions in material expenses through improved nesting efficiency. 【Features】 ■ Layout methods can accommodate from single-piece to multiple-piece arrangements ■ All elements in progressive die layout, such as material width and feed rail width, can be specified ■ CAD conversion and nesting can be performed by our company 〇 Case Study 〇 ＜Manual Nesting＞ Material Weight: 194g Material Cost (100,000 sets): 4,074,000 yen ↓ ＜Automatic Nesting with "NESTY"＞ Material Weight: 175g Material Cost (100,000 sets): 3,675,000 yen ↓ Successfully saved 399,000 yen! *For more details, please download the PDF or feel free to contact us.

• Other information systems

Since November 2013, Tsukada Co., Ltd. has been challenging the punching of GFRP (Glass Fiber Reinforced Plastic) and has been tackling the punching of CFRP (Carbon Fiber Reinforced Plastic) since April 2014. The usage of CFRP/GFRP continues to increase, but the majority of its processing is still dominated by drilling, end milling, and water jet cutting. By transitioning to punching through press processing, Tsukada Co., Ltd. can propose significant reductions in delivery times and costs! 【Features】 ■ Successfully developed technology for punching CFRP/GFRP based on know-how cultivated from high-precision molds for metal press processing over many years! ■ We can accept contract processing of CFRP/GFRP using our equipment! ■ A variety of sample prototypes are available! *For more details, please download the PDF or feel free to contact us.

• Other processing machines

At Tsukada Co., Ltd., we use our own molds to perform progressive press processing with presses ranging from 45 to 150 tons. We can feed materials with a thickness of 0.1 to 4.5 mm and a width of up to 370 mm. We have experience with sheet thicknesses ranging from 0.1 mm to 8 mm. [Processing Examples] - Core metal for cutters *For more details, please download the PDF or feel free to contact us.

• Other processing machines
• Processing Contract

At Tsukada Co., Ltd., we perform blanking, drilling, bending, drawing, and forming processes using presses ranging from 35 tons to 80 tons. We also offer press processing (punching) for GFRP (glass fiber reinforced plastic) and CFRP (carbon fiber reinforced plastic). [Processing Examples] ■ Automotive-related parts *For more details, please download the PDF or feel free to contact us.*

• Other processing machines
• Processing Contract

At Tsukada Co., Ltd., we offer parts processing services using wire cut electrical discharge machines and machining centers. We accept orders starting from just one piece, so please feel free to contact us. ◆ Wire Cut Electrical Discharge Machining ◆ We use three FANUC wire cut machines to accommodate various processing needs. The usual delivery time is about three days after the order is received. Depending on the processing content, quantity, and time required, it may take longer, but generally, we will start processing by the day after or the day after that following the order. If you have concerns about delivery times, please do not hesitate to consult with us! ◆ Machining Center Processing ◆ We use FANUC machining centers to handle both 2D and 3D processing. *For more details, please download the PDF or feel free to contact us.

• Electric discharge machine
• Machining Center

Tsukada Co., Ltd.'s "Fine Hole Electric Discharge Machining" uses fine hole electric discharge machines to create small holes in hardened materials, etc. The basic diameter uses a 1mm electrode, but by changing the chuck, it can accommodate diameters from φ0.5 to φ3.0mm. *Diameter accuracy is not very precise. (Using a φ0.5 electrode may result in variations of φ0.6 to φ0.7) 【Features】 ■ It is possible to drill holes in any hardness of workpiece that conducts electricity. ■ If a tool breaks and becomes stuck during drilling or tapping, it can be removed using fine hole electric discharge machining. *For more details, please download the PDF or feel free to contact us.

• Electric discharge machine
• Other processing machines

We would like to introduce the durability test results of Tsukada Co., Ltd.'s "CFRP Drilling Process." 【Test Overview】 A durability test was conducted by continuously performing 5000 punches on a 1.0mm thick CFRP (carbon fiber reinforced plastic) plate, drilling holes with a diameter of 2.0mm without any maintenance on the mold. 【Test Results】 Without performing any maintenance on the mold, we successfully drilled 5000 holes in the CFRP plate using a single punch. ■ By setting 10 drilling punches in one type, it is possible to process up to 50,000 holes without maintenance! *For more details, please download the PDF or feel free to contact us.

• Other processing machines

Tsukada Co., Ltd. has been engaged in the stamping and bending processing of blades such as scissors, knives, and nail clippers, as well as the drawing processing of covers for drainage pipes used in water areas since its establishment in 1970. We also manufacture molds necessary for press processing. 【Business Activities】 - Single stroke press processing - Progressive press processing - Transfer press processing - Mold design and manufacturing - Prototype production, etc. For more details, please contact us or download the catalog.

• Press Dies
• Other molds