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The customer requested the utilization of warm wastewater used in meat processing. Therefore, we introduced the fully welded plate heat exchanger 'XP Plate' that our company handles. After the introduction, it became possible to recover 1,159 GJ of heat annually, reducing fuel costs for the LPG boiler by 3 million yen per year and decreasing CO2 emissions by 68 tons per year. Additionally, we reduced the maintenance frequency from approximately once a week to about once a month, which also alleviated concerns about functional decline, particularly for the personnel involved in the operations. 【Customer's Issues and Requests】 ■ The wastewater is heavily contaminated and clogged. ■ The workload related to maintenance is significant. ■ The performance of tube-type heat exchangers for heat recovery is low. *For more details, please refer to the PDF document or feel free to contact us.

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The customer requested a reduction in energy consumption during the heating process of organic solvents. In response, we introduced our fully welded plate heat exchanger, the 'XP Plate.' After implementation, it became possible to recover 3,590 GJ of heat annually, resulting in a reduction of steam in the heating process amounting to 6 million yen per year. Additionally, by preventing the accumulation and clogging of dirt with the "XP Plate Heat Exchanger," we were able to reduce maintenance frequency and extend operating time. 【Customer's Issues and Requests】 ■ Organic solvents are heated with steam in the heating process. ■ Since it is necessary to raise the temperature of the organic solvents in the heating process, preheating can reduce the amount of steam used. ■ Conventional plate heat exchangers often clog and do not allow for heat recovery. ■ Tube-type heat exchangers have low performance and cannot recover sufficient heat. *For more details, please refer to the PDF document or feel free to contact us.

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The core of our technology lies in process engineering related to thermoelectric generation systems and the design and manufacturing of heat exchangers, which are the most important equipment that constitutes these systems. Currently, we are offering a free download of a document that introduces solutions using "XP Plates" for five common issues with exchangers, such as "frequent corrosion and gasket replacement in existing heat exchangers." We hope this will help you address the challenges of heat exchangers. [Contents] ■ Application Examples ■ Solutions *For more details, please refer to the PDF document or feel free to contact us.

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Advantages of Introducing XP Plates as an Alternative to Shell & Tube Heat Exchangers: Reducing Maintenance Costs and Efforts XP Plates are all-welded heat exchangers that are resistant to fouling. They feature a one-pass structure with no holes in the plates. They have high wall elasticity and wide flow paths, resulting in low running costs. The side of the heat exchanger can be removed for jet cleaning. Furthermore, for chemical cleaning, the existing cleaning equipment for shell & tube heat exchangers can be used as is. 【Features (XP Plates)】 ■ All-welded heat exchanger resistant to fouling ■ One-pass structure with no holes in the plates ■ High wall elasticity and wide flow paths ■ Low running costs *For more details, please refer to the PDF document or feel free to contact us.

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Advantages of Introducing XP Plates as an Alternative to Shell & Tube Heat Exchangers for Gas Heating and Cooling XP Plates have the benefit of customizable nozzle sizes, which helps reduce pressure loss. Additionally, their pyramid-shaped plate design enhances heat transfer performance. Furthermore, they utilize a counterflow single-pass method. As an example, in a delivery to a major domestic steel company, high-temperature air discharged from a blast furnace is cooled using seawater. 【Features (XP Plates)】 ■ Customizable nozzle sizes: Reduction of pressure loss ■ Welded solution section: Improved airtightness, no need for gasket replacement ■ Pyramid-shaped plate design: Enhanced heat transfer performance ■ Counterflow single-pass method *For more details, please refer to the PDF document or feel free to contact us.

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Advantages of Introducing XP Plates as an Alternative to Shell & Tube Heat Exchangers: Introduction to Space-Saving Features In a case where BTX condensers were supplied to a petrochemical company, we were able to replace four tube-type units with one Genesis heat exchanger. XP Plates have a larger contact area compared to shell & tube designs, resulting in a smaller and more compact unit. 【Features (XP Plates)】 ■ Reduced heat input and increased production ■ Space-saving design ■ Suitable for gas heating and cooling ■ Reduced maintenance costs and effort *For more details, please refer to the PDF document or feel free to contact us.

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Benefits of Introducing XP Plates as an Alternative to Shell & Tube Heat Exchangers We will introduce the reduction in input heat and the increase in production volume. In a case study of waste hot water heat recovery from scrubbers in a food factory, CO2 emissions were reduced by approximately 3,700 kg annually, and fuel costs were cut by about 3 million yen per year. We were able to suppress CO2 emissions and recover the investment in equipment within a year. Additionally, due to low pressure loss, pumps are not required. 【Features (XP Plates)】 ■ Reduction in input heat and increase in production volume ■ Space-saving installation ■ Suitable for gas heating and cooling ■ Reduction in maintenance costs and labor *For more details, please refer to the PDF document or feel free to contact us.

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We will introduce the maintenance method for the XP plate. The XP plate is primarily cleaned with chemical solutions by the customer. Since it has a fully welded structure, a wide range of cleaning chemicals can be selected, and there is no need to return it to the manufacturer. Additionally, jet cleaning is also possible. Furthermore, the XP plate is designed to be suitable for achieving maintenance-free operation. If you are interested in extending the maintenance interval, please feel free to consult us. 【Features】 ■ Chemical cleaning by the customer (basic) A fully welded structure allows for a wide selection of cleaning chemicals No need to return to the manufacturer ■ Jet cleaning is also possible The fluid inlet and outlet of the heat transfer section can be fully opened Cleaning can be performed while checking the interior as needed *For more details, please refer to the PDF document or feel free to contact us.

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This document is a catalog introducing case studies of the "XP Plate." The "XP Plate" is a plate-type heat exchanger suitable for high-temperature and high-pressure applications, based on a completely new concept that does not use gaskets. This document includes five case studies, starting with the "Process Condenser (BTX Gas + Steam) case study," as well as the "Vacuum Condenser (VOC Condenser) case study," among others. The benefits and processes of the implementation are clearly presented with illustrations. [Contents] ■ Process Condenser (BTX Gas + Steam) case study ■ Vacuum Condenser (VOC Condenser) case study ■ COG Refining BTX Separation Recovery Process case study ■ CCS Plant CO2 Recovery case study ■ Scrubber Waste Hot Water Heat Recovery case study *For more details, please refer to the PDF document or feel free to contact us.

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We will introduce a case study on the implementation of waste hot water heat recovery using scrubbers. The "XP Plate" can restore the performance of heat exchangers affected by dirt in the fluid through simple cleaning tasks. Additionally, it allows for easy direct cleaning by simply opening the side. Furthermore, it is designed to have low pressure loss, enabling use without the need for additional pump installation. 【Benefits of Implementation】 - Low pressure loss eliminates the need for additional pumps for waste hot water. - Efficiently recovers thermal energy even at low flow rates due to natural drainage. - Allows for easy internal cleaning while the piping is still installed. *For more details, please refer to the PDF materials or feel free to contact us.

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We will introduce a case study of CO2 capture in a CCS plant. The amine solution used in CCS plants, which aim to capture and store carbon dioxide, has poor compatibility with rubber and is used at high temperatures, leading to rapid deterioration of the gaskets in plate heat exchangers. Therefore, we have replaced the rubber gaskets, which are prone to degradation due to the amine solution, with "XP plates." By switching to fully welded heat exchangers, we can significantly extend maintenance intervals. **Advantages of Fully Welded Plates:** - Significantly more compact compared to tube-type exchangers - Does not use gaskets that are susceptible to degradation from amines - Simple flow path with no constrictions at the fluid inlets and outlets - High flow rate design can be achieved, reducing fouling - In case of fouling, on-site chemical cleaning is possible *For more details, please refer to the PDF document or feel free to contact us.*

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We will introduce the COG refined BTX separation and recovery process. In the case where an 8-pass 42m tube is replaced with a 1-pass 2.4m plate, the low-temperature recovery oil is preheated to 143°C through thermal recovery, but it ultimately needs to be raised to around 165°C to efficiently release the BTX components. Although this may seem like only a 22°C difference, the energy cost of the gas heater becomes significantly large. Furthermore, in the replacement from tube type to XP plate, a substantial reduction in pressure loss is expected due to the significantly shorter flow path. Estimates indicate that replacing two tubes with one XP plate will reduce pressure loss by about 100 kPa, resulting in an annual energy savings of 46.2 MWh. Assuming an electricity price of 10 yen/kWh, this translates to a savings effect of 460,000 yen. *For more details, please refer to the PDF materials or feel free to contact us.

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We will introduce a case study of the vacuum condenser (VOC condenser). In order to prevent global warming, it is essential to suppress the emissions of VOCs along with CO2, but due to insufficient condensation of VOC gases, we introduced the XP plate. After the introduction, complete condensation was achieved with the adoption of the XP plate, significantly reducing processing time. Using the high-performance condensation developed from seawater desalination condensers, we can reliably design based on research results related to the condensation of mixed media such as water and ammonia. [Case Study] ■ Before Application: Insufficient condensation of VOC gases ■ After Introduction: Complete condensation achieved, significantly reduced processing time [Introduced Product] Fully welded plate heat exchanger 'XP Plate' *For more details, please refer to the PDF document or feel free to contact us.

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We will introduce a case study of the process condenser (BTX gas + steam). Previously, four large tube-type heat exchangers were used to cool and condense high-temperature BTX gas, but the installation space was very large, and the maintenance burden was significant. Therefore, we replaced them with a compact XP plate. After the installation, the installation space was significantly reduced, and the four-story building became unnecessary. Furthermore, with on-site chemical cleaning, the maintenance burden was greatly alleviated. [Case Study] ■ Before Implementation - Used four large tube-type heat exchangers to cool and condense high-temperature BTX gas - Installation space was very large, and maintenance burden was significant ■ After Implementation - Installation space was significantly reduced, and the four-story building became unnecessary - On-site chemical cleaning greatly reduced the maintenance burden *For more details, please refer to the PDF document or feel free to contact us.

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The "XP Plate" is a new structure of fully welded plate heat exchanger that combines the features of a robust tube type and a high-performance compact plate type. This product can be used under high temperature and high pressure conditions. Due to its simple one-pass flow path, the heat transfer surface is less prone to contamination. Additionally, it allows for easy direct cleaning by simply removing the side panel. 【Features】 ■ Usable under high temperature and high pressure conditions ■ Compact design due to high performance ■ Cleaning can be done by just removing the side panel ■ Simple one-pass flow path ■ Heat transfer surface is less prone to contamination *For more details, please refer to the PDF document or feel free to contact us.

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Our company is engaged in the design and construction management of temperature difference power generation systems, as well as the manufacturing of heat exchangers. This time, we are presenting a document that briefly introduces the features of various heat exchangers, including the "tube-type heat exchanger," which has a simple and robust structure and can be made ultra-large, and the compact "gasket-type plate heat exchanger," which has high heat transfer performance. [Contents (Comparison of Heat Exchangers)] ◎ Tube-type heat exchanger ◎ Gasket-type plate heat exchanger ◎ Fully welded plate heat exchanger (multi-pass flow structure) ◎ Fully welded plate heat exchanger (single-pass flow structure) *For more details, please refer to the document. Feel free to contact us with any inquiries. ★ Our company offers the fully welded plate heat exchanger "XP Plate," which does not use rubber gaskets.

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The "XP Plate" is a new type of plate heat exchanger that combines the features of a robust tubular design and a high-performance, compact plate design. We have realized continuous molding technology for large plates using a small press. The length of the heat transfer plates can be freely designed, making it suitable for heat exchange processes involving fluids with varying volumes, such as liquid/gas, as well as for evaporation and condensation processes. Utilizing our unique manufacturing technology developed through years of research and development, we provide heat exchangers tailored to our customers' needs. 【Features】 ■ Realization of continuous molding technology for large plates using a small press ■ Ability to manufacture various large heat transfer plates through patented technology ■ Achieves high heat transfer performance with low pressure loss ■ Maximum operating temperature: 400℃ ■ Maximum allowable pressure: 4MPaG *For more details, please refer to the PDF document or feel free to contact us.

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Genesis Corporation is engaged in the design and construction management of temperature difference power generation systems, as well as the manufacturing of heat exchangers. This document allows you to compare the features of various heat exchangers, such as "shell and tube" and "gasket type: plate type." We hope this will be helpful for your introduction of heat exchangers. [Contents] ■ Tube type heat exchangers ■ Gasket type: plate heat exchangers ■ Multi-pass flow: fully welded plate heat exchangers ■ Single-pass flow: fully welded plate heat exchangers *For more details, please refer to the PDF document or feel free to contact us.

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This document includes charts that will help in the implementation of "Ocean Thermal Energy Conversion (OTEC)," which our company is working to commercialize. This power generation, which uses the temperature difference of clean and renewable seawater as an energy source, has a potential for construction in approximately 100 countries and offers a generation potential of 1 trillion kW. 【Features of Ocean Thermal Energy Conversion】 ■ Clean and renewable energy ■ Abundant energy ■ Stable energy ■ Contributes to global environmental issues *For more details, please refer to the PDF document or feel free to contact us.

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This document introduces Genesis's ocean thermal energy conversion and the fully welded plate heat exchanger "XP Plate." Regarding heat exchangers, it highlights the advantages of our fully welded plate heat exchanger "XP Plate" through a comparison with shell-and-tube type and gasketed plate type heat exchangers. Additionally, it includes comparisons of various heat exchangers, maintenance methods, case studies, and key achievements. Please take a look. [Contents (excerpt)] ■ Introduction to Genesis's business ■ Ocean thermal energy conversion ■ XP Plate ■ Comparison of various heat exchangers ■ Various case studies and key achievements of XP Plate *For more details, please download the PDF or feel free to contact us.

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This document presents the main achievements and primary application list of the "XP Plate," a plate-type heat exchanger manufactured by Genesis, which specializes in the design and construction management of temperature difference power generation systems and heat exchangers. Additionally, it introduces specific fluid names, including hydrocarbons, absorbent liquids, gases, refrigerants, natural refrigerants, cleaning water, and fluids containing dirt. For applications without prior usage records, we also suggest conducting small-scale preliminary experiments in advance, so please feel free to consult us. [Contents] ■ Major achievements of XP Plate ■ Main application list of XP Plate - Case studies *For more details, please refer to the PDF document or feel free to contact us.

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The XP plate has a fully welded structure that does not use any gaskets, making it completely different from conventional plate-type heat exchangers. The elimination of narrow sections at the fluid inlet and numerous bends in the flow path has simplified the flow lines, allowing for simultaneous improvements in heat transfer efficiency and reductions in pressure loss. The nozzle size at the fluid inlet can also be freely adjusted to match the fluid volume, making this heat exchanger suitable for applications previously considered difficult to replace from tube-type exchangers, including fluids with concerns about contamination or high viscosity, as well as gases that flow at high speeds and in large volumes. 【Features】 ■ Low pressure loss and high thermal efficiency ■ Extremely compact equipment, saving space ■ Maintenance can be performed without disassembly, using chemical cleaning ■ Design possible for maximum performance at optimal flow rates *For more details, please request documentation or view the PDF data available for download.

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