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  3. サワテツ
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Testing, Analysis and Measurement
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サワテツ

EstablishmentAugust 11, 1978
capital5000Ten thousand
number of employees35
addressAichi/Hekinan-shi/5-25 Suma Town
phone0566-48-4831
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last updated:Jun 07, 2021
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[Case Study of On-Site Measurement] Three-Dimensional Measurement of Hydroelectric Power Equipment

Introducing measurement examples of hydropower generation equipment using a laser tracker.

We would like to introduce a case where we conducted on-site measurements of hydroelectric power generation equipment in Tochigi Prefecture at the request of a major electrical manufacturer. The discharge ring, located in the rotating part of the water turbine for hydroelectric power generation, wears down over the years due to the effects of water. This involves three-dimensional measurements and comparative measurements of the hole position, diameter, and seating surface position of the discharge ring. By comparing the discharge ring's CAD data, we can instantly determine how much deviation there is from the design values, allowing us to assess the amount of wear. 【Case Overview】 ■ Location: Tochigi Prefecture ■ Content: Three-dimensional measurement ■ Measurement Method: Laser Tracker *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Case Study of On-site Measurement] Comparison Measurement of Aircraft Carriers

Introducing a measurement case of an aircraft carrier using a laser tracker.

We would like to introduce a case of conducting field measurements on an aircraft carrier in Kanagawa Prefecture. Previously, we were contacted after you learned about our field measurement services on our website, which led to this measurement opportunity. Due to a large object being dropped on the aircraft carrier's deck, it has become warped, reportedly affecting the takeoff and landing of fighter jets. The project involved three-dimensional measurements of the deck, with the intention of comparing the results to measurements taken a few years ago. [Case Overview] ■ Location: Kanagawa Prefecture ■ Content: Three-dimensional measurement ■ Measurement Method: Laser tracker *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] Three-Dimensional Measurement of Wind Power Generation Components

Introducing a measurement case of wind power generation components using a laser tracker.

We would like to introduce a case of conducting three-dimensional measurement of wind power generation components in Ibaraki Prefecture. This request came from a major company in the wind power generation sector, which we received two months ago. We established a reference based on the central axis of the product and measured the axes of each hole, evaluating the coaxiality and hole positions. The size of the components was approximately 2 meters, and since the measurement took place outdoors, we paid particular attention to vibrations and swaying during the measurement. 【Case Overview】 ■ Location: Ibaraki Prefecture ■ Content: Three-dimensional measurement ■ Measurement Method: Laser Tracker *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] 3D Scanning of Hydroelectric Power Equipment

Introducing measurement examples of 3D scanning using a laser tracker and FOCUS.

We would like to introduce a case of a 3D scan for hydropower equipment located in Shimane Prefecture. This is a repeat request from a customer who contacted us a year ago. The customer manufactures gates to adjust the water flow of a sluice gate, and this time, they requested a 3D scan to collect data for the renovation of the installation. Due to the extensive area involved, we used a laser tracker to measure the reference points, and then conducted the 3D scan using FOCUS based on those reference points. 【Case Overview】 ■ Measurement Method: 3D scan using laser tracker and FOCUS ■ Sluice Gate Size: 30m ■ Measurement Duration: 2 days *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Business Trip Measurement Case] 3D Scanning Inside the Factory <CAD Data Conversion>

Layout consideration! Introducing a case study of 3D scanning measurements within a factory using FOCUS.

We would like to introduce a case of on-site measurement for a company in Shizuoka Prefecture that manufactures and sells resin belts. As they were considering the layout of their factory for the introduction of new equipment, they requested our services to conduct a 3D scan using FOCUS and to review the layout based on that data. We performed a 3D scan of two adjacent factories and submitted the data. Additionally, we converted some of the data into CAD format so that it could be read by the customer's CAD software. [Case Overview] - Measurement Method: 3D scanning of the factory using FOCUS and CAD data conversion - Factory Size: 35m x 50m x 8m - Measurement Duration: 2 days *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Business Trip Measurement Case] 3D Scanning Inside the Factory <Data for Factory Tour>

Introducing a case study of 3D scanning measurements in a factory using FOCUS!

Here is a case study regarding a demonstration for a major machine tool manufacturer located in Shizuoka Prefecture. Since they manufacture very large equipment, they wanted to consider the layout for moving existing equipment as they proceed with the factory reconstruction. We conducted a 3D scan of a part of the customer's factory. Additionally, there was a request to see if it could be used for a factory tour, so we proposed panoramic photos. 【Case Overview】 ■ Measurement Method: 3D scanning of the factory using FOCUS ■ Factory Size: 3D scan of a part of 75m x 135m x 15m ■ Measurement Days: 1 day *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Business Trip Measurement Case] 3D Scanning Inside the Factory

3D scanning in the factory using FOCUS! Introducing examples of interference check measurements.

Here is a case study regarding a demonstration for a major woodworking machinery manufacturer located in Aichi Prefecture. They plan to install equipment designed in-house at the customer's factory. During the placement at the customer's factory, there was an instance of interference, so we conducted this demonstration for future consideration. To give the customer an idea of 3D scanning, we performed a 3D scan of their factory this time. By loading 3D data into the point cloud data obtained from the 3D scan, interference checks can be easily conducted. [Case Overview] ■ Measurement Method: 3D scanning of the factory using FOCUS ■ Factory Size: 20m x 50m x 10m ■ Measurement Days: 1 day *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Business Trip Measurement Case] 3D Scan of Melting Furnace <Color Comparison>

3D scanning of a melting furnace using FOCUS! Introducing a case study of color comparison measurement.

Here is a case study of a business trip for measurement at a major materials manufacturer located in Aichi Prefecture. The walls and floors of the furnace can deform by several hundred millimeters due to high temperatures and the accumulation of residual materials, which can affect manufacturing. Therefore, a 3D scan was conducted to later verify the amount of deformation and damaged areas, and to consider repair locations and methods. The data obtained from the 3D scan was aligned with CAD data, and discrepancies were analyzed through color comparison. Ultimately, we submitted a report that included the comparison data along with the 3D scan data. [Case Overview] ■ Measurement Method: 3D scanning of the melting furnace using FOCUS - color comparison ■ Work Size: 2m × 5m × 2m ■ Measurement Days: 1 day *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] 3D Scanning of a Thermal Power Plant

Innovatively measuring to enable 3D scanning from various positions!

We would like to introduce a case of on-site measurement at a thermal power plant in Mie Prefecture. In designing the burner, we conducted a 3D scan to understand the currently used burner. There was a request to digitize as much as possible of the flange surfaces and pipes for the current status assessment. This time, we performed a 3D scan of the entire burner and submitted the 3D scan data along with the point cloud text data. [Case Overview] ■ Measurement Method: 3D scan of the burner using FOCUS ■ Work Size: 3m x 5m x 2m ■ Measurement Days: 2 days *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] 3D Scanning of a Melting Furnace

Introducing a case study of 3D scanning of a melting furnace using FOCUS and converting it into STL data.

Here is a case study of a business trip for measurement at a major materials manufacturer in Aichi Prefecture. At the customer's factory, there are many melting furnaces that melt aluminum, and the residual ash accumulates, affecting the production capacity of aluminum. Additionally, they requested to conduct a 3D scan to understand the situation regarding how much ash accumulates over a certain period and to perform annual comparisons. This time, we will conduct a 3D scan at the timing of the renovation of the melting furnace and create STL data. [Case Overview] - Measurement Method: 3D scanning of the melting furnace using FOCUS and converting to STL data - Work Size: φ9m × 2m - Measurement Days: 1 day *For more details, please refer to the related links or feel free to contact us.

  • Contract measurement

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Aerospace Industry Aircraft Parts

Introduction of aircraft parts suitable for the aerospace industry!

This product is a part for aircraft, made from aluminum with dimensions of approximately 300×2000, machined from solid material. Despite its large size, we process it to a final thickness of about 2mm, so we pay close attention to machining distortion. We complete the polishing work on the cutter surface in-house. 【Features】 ■ Material: Aluminum ■ Dimensions: Approximately 300×2000 ■ Processed to a thickness of about 2mm ■ Includes polishing work on the cutter surface *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Composite Molding Molds for Aircraft in the Aerospace Industry

Introduction of composite molding molds for aircraft suitable for the aerospace industry!

This product is a composite molding die for aircraft. The size is approximately 250mm × 300mm × 2500mm, and the material is Invar, which is sometimes used in aircraft. Invar is very difficult to process, but even more demanding is the skill required for welding. Since it is used in aircraft, it is absolutely essential that there are no voids during welding, so we proceeded with welding and processing with the utmost care. 【Features】 ■ Size: Approximately 250mm × 300mm × 2500mm ■ Material: Invar ■ Difficult to process ■ Requires high skill for welding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Trimming processing jig for the aerospace industry

Introduction of trim processing jigs suitable for the aerospace industry!

This product is a trimming processing jig related to aircraft. The material is aluminum, and the size is 400mm × 1200mm. 【Features】 ■ Material: Aluminum ■ Size: 400mm × 1200mm *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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CFRP Lamination Jig for the Aerospace Industry

Introduction of CFRP laminated tooling molds suitable for aerospace industry aircraft!

This product is a CFRP laminated jig mold for aircraft. It is a large mold measuring 2 meters square, with a frame constructed by welding. Plates are bent and welded to fit the frame, followed by 3-axis and 5-axis machining, and then polishing and measurement using a laser tracker. Creating this product, which involves a considerable number of processes, requires a wide range of knowledge. 【Features】 ■ Large mold measuring 2 meters square ■ Frame constructed by welding ■ Many processes requiring knowledge *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Aerospace Industry Aircraft Rib Components

Introduction of rib components for aircraft suitable for the aerospace industry!

This product is a rib component for aircraft, made of aluminum. When processing, I paid attention to the fact that the product has a thin thickness and is prone to processing distortion, so I made an effort to process it in a way that avoids distortion. While processing alone is easy, without this kind of know-how, it can easily lead to failures. [Features] - Material: Aluminum - Requires caution due to thin thickness and susceptibility to processing distortion *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Trim jig for CFRP for the aerospace industry

Introduction of CFRP trim jigs suitable for the aerospace industry!

This product is a CFRP trim jig. It is made of aluminum casting and measures 600mm × 1700mm × 600mm. Due to the angled shape processing and hole processing, 5-axis machining is required. Machining was performed on our large 5-axis machining center. 【Features】 ■ Aluminum casting ■ Size: 600mm × 1700mm × 600mm ■ Requires 5-axis machining ■ Machined with a large 5-axis machining center *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Aerospace Industry Aircraft Parts

Introduction of aircraft parts suitable for the aerospace industry!

This product is a part for aircraft, made of aluminum. It requires processing that is not straight for holes and shapes, and needs to be machined perpendicular to the surface. Machining with angles was performed using our large 5-axis machining center. It is a product that is difficult to clamp, so care is needed during processing. 【Features】 ■Material: Aluminum ■Machining with angles ■Difficult to clamp *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Aerospace Industry Aircraft Rib Components

Introduction of aircraft rib components suitable for the aerospace industry!

This product is a rib component for aircraft. The material is aluminum, and the size is approximately 150mm × 2000mm with a thickness of 2mm. It is a machined product made from block material, and since it is long and thin, it is prone to failure during processing without the right know-how. Our company handles many such machined products, including a variety of thin products. 【Features】 ■ Material: Aluminum ■ Size: Approximately 150mm × 2000mm ■ Thickness: 2mm ■ Machined from block material ■ Long and thin *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Satellite chassis components for the aerospace industry

Introduction of satellite housing components suitable for the aerospace industry!

This product is a component of a satellite's housing. It is a machined aluminum part with a thickness of 2mm, and since it is a thin product, we strive to process it in a way that minimizes distortion. Our company handles many such machined parts, including a variety of thin products. 【Features】 ■ Thickness: 2mm ■ Machined aluminum part ■ Prone to distortion due to its thinness *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Basic Knowledge] A Major Reason Why Processing CFRP is Considered Very Difficult

Leave the processing of CFRP materials to us! About the processing of carbon fiber and CFRP.

I am explaining a major reason why processing CFRP is said to be very difficult. When I actually processed CFRP, I was surprised at how much more severe the tool wear was than I had imagined. Initially, I tried using a brand new uncoated tool for aluminum that was available in-house, and after exceeding 50mm, burrs, delamination, and separation occurred. I knew that wear was severe, but I did not expect it to wear out this quickly. I realized that as soon as the tool starts to wear even slightly, burrs, delamination, and fiber residue occur, affecting the finished surface. [Reasons] ■ Tool wear is extremely severe ■ When the tool is dull, it is easy for burrs, delamination, and fiber residue to occur *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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【Basic Knowledge】What is Carbon Fiber and CFRP?

Leave the processing of CFRP materials to us! An introduction to carbon fibers and CFRP.

Carbon fiber has excellent properties, being lighter than aluminum, stronger than iron, and having a higher modulus of elasticity than titanium. Utilizing these properties, it has been used in racing cars, golf clubs, fishing rods, and more since ancient times. In recent years, as the price of CFRP materials has decreased, they have begun to be used in energy-related applications such as wind turbines, robots, industrial rolls, CT scanner beds, and even in automobiles. 【Features】 ■ Light… Density is about 1/4 that of iron ■ Strong… Specific strength is about 10 times that of iron (specific modulus is about 7 times that of iron) ■ Fatigue strength retention is twice that of iron ■ Coefficient of thermal expansion is extremely small ■ Good electrical conductivity *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] CFRP Processing Sample

Cleanly processed corners where peeling and delamination are likely to occur! Introduction of CFRP processing samples.

This time, we present a machining case using "T700," a material also used in aircraft. The machining includes a pocket with a depth of 3mm on a 10mm thick plate, a φ6.35 drilling operation, and trimming processes. Unlike iron, the cutting tools wear out quickly, so if machining is done with even slightly dull tools, it can lead to delamination or a state where only the fibers remain. Through various prototypes and research on the differences in machining compared to iron, we were able to create a sample that does not experience delamination. [Overview (Surface)] ■ Material: T700 (thermosetting CFRP) ■ Dimensions: A/75mm B/100mm t/10mm ■ Drilling: φ6.375 ■ Pocket machining: 3mm ■ Trimming: 10mm *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] Sample Processed Material Equivalent to Aircraft Use

Leave the processing of CFRP materials to us! Introduction of processing samples equivalent to aircraft materials.

This document introduces processed samples equivalent to aircraft materials. Our company has developed machining technology for CFRP that eliminates burrs and delamination by optimizing tool selection and machining conditions. Leave the machining of CFRP to us. 【Overview】 ■Material: T700 (equivalent to aircraft materials) ■Pocket dimensions: Length 100mm Width 75mm ■Trim dimensions: Length 75mm Width 65mm ■Pocket machining: 3mm ■Trim machining: 10mm ■Drilling: φ6.375 *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] Carbon Fiber Hole Processing Sample

Introducing a beautifully processed carbon fiber sample with a back surface that is prone to peeling and delamination!

This document introduces carbon fiber and hole-processing samples. This time, we will be focusing on drilling processing using T700 (thermosetting CFRP) material, which is also used in aircraft. Drilling processing is prone to interlaminar delamination and delamination during the extraction phase. What we learned from actual processing is that even with new cutting tools for CFRP and adhering to catalog values, it is not a material that can be processed cleanly. As shown in the samples, our company has processed 150 holes, and even when comparing the first hole and the 150th hole, the differences are negligible. [Overview] ■ Material: T700 (thermosetting CFRP) ■ Dimensions: Length 90mm, Width 300mm, Thickness 10mm ■ Drilling processing φ6.375, 5 holes vertically, 30 holes horizontally, totaling 150 holes *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] Carbon Fiber Thin Plate Processing Sample

Peeling and delamination are easily noticeable on the back surface, which is also beautifully processed! Introduction of carbon fiber and thin plate processing samples.

This document introduces samples of thin plate processing of CFRP. Using t2.0mm unidirectional CFRP material for machining, it is important to be aware of the fiber direction during processing, as unidirectional materials are prone to delamination compared to cross-ply materials. By finding the optimal conditions for each direction and adjusting the conditions based on the fiber direction, we were finally able to achieve successful machining. At Sawatec, we can perform machining on thin materials like t2.0mm. Please leave CFRP processing to us. [Overview] ■ Material: Thermosetting CFRP (unidirectional material) ■ Dimensions: Length 50mm Width 120mm Thickness 2.0mm ■ Drilling: φ6.375 ■ Pocket machining: Width 10mm Depth 0.5mm *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] Processing of CFRP Materials for Automotive Use

Leave the processing of CFRP materials to us! Here are examples of processing for automotive use.

This document introduces the processing of CFRP materials for automotive use. This product was requested as a prototype, with a minimum thickness of 1.4mm, a width of 9mm, and a minimum radius of R3. Due to its thinness and the presence of short fibers oriented in various directions, it is easier to delaminate compared to long fiber processing. Care must be taken with clamping to prevent the product from lifting, so we processed it with utmost attention. 【Overview】 ■ Processing of CFRP materials for automotive use ■ Processed to a minimum thickness of 1.4mm, width of 9mm, and minimum R3 ■ Material with short fibers oriented in various directions ■ Prone to delamination *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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[CFRP Processing Example] Processing of CFRP Materials for Aerospace Applications

Leave the processing of CFRP materials to us! Here are examples of processing for aerospace applications.

This document provides an example of processing "T800S," which is sometimes used in space and aerospace applications. Since this material contains both thermosetting and thermoplastic resins, the difficulty of processing increases compared to when only thermosetting resin is used. During actual processing, there were areas where delamination occurred, but through trial and error within the company, we were able to find conditions suitable for this product. 【Overview】 ■ Example of processing "T800S," which is sometimes used in space and aerospace applications ■ Mixture of thermosetting and thermoplastic resins ■ High processing difficulty *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery

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Existing equipment and large machinery too! Collection of case studies for on-site measurements *Includes a total of 21 cases!

Three-dimensional measurement of large equipment and parts! Also for assembly accuracy of equipment! *Currently, we are offering a free collection of measurement case studies featuring a total of 21 examples!

The "Case Study Collection of On-Site Measurements" is a compilation of case studies featuring on-site measurements of large equipment and components, including laser trackers, arm-type 3D measuring instruments, and CNC 3D measuring instruments. ■Currently, we are offering a free collection of 21 case studies!■ 【Featured Case Studies (a few examples)】 ■Wear repair case of hard plates inside the slide plate of a press machine ■3D measurement of wind turbine-related components ■Scan measurement of a motorcycle model ■Comparison measurement of large resin molds with CAD, etc. *Please view the PDF of the case study collection via PDF download.

  • Contract measurement

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[Arm-type Portable 3D Measuring Device - Measurement Example] Measurement of Automotive Welding Jigs

It is possible to shorten measurement time! We will introduce measurement cases with many measurement points and complex shapes!

The "Arm-type Portable 3D Measuring Device" specializes in products with complex shapes, such as automotive welding jigs. This product allows for free orientation changes, enabling significant reductions in measurement time for complex shapes with many measurement points compared to equipment like layout machines. Additionally, by importing CAD data, adjustments can be made in real-time while viewing discrepancies with design values on the software. [Measurement Examples] ■ Measurement of products with complex shapes, such as automotive welding jigs [Measurement Benefits] ■ Significant reduction in measurement time ■ By importing CAD data, adjustments can be made in real-time while viewing discrepancies with design values on the software *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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This is the measurement of Sawatetsu that is different.

We are measuring not only to meet customer requests but also to aim for additional value!

The measurers at Sawatec are not typically specialized in measurement; they engage in a wide range of tasks including design, processing, and measurement. Naturally, they can use measurement equipment, and it is precisely because they are a team with extensive knowledge that they feel capable of providing the optimal measurements that customers seek. They aim to not only explain trends thoroughly but also to conduct measurements that can be utilized in processing methods and quality assurance, rather than just measuring and viewing results. Additionally, they respond to sudden business trip requests. They have a track record of completing measurements within as little as three days from the initial phone call. Our company provides not just measurement but measurement technology support. Having equipment alone is not enough; we aim to provide that extra value in our measurements. 【Equipment Owned】 ■ Laser Tracker ■ Arm-type 3D Measuring Machine ■ 3D Measuring Machine *For more details, please refer to our catalog or feel free to contact us.

  • Contract measurement

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[Arm-type Portable 3D Measuring Device - Measurement Examples] 3D Measurement

Introducing examples of 3D measurements using an arm-type portable 3D measuring device!

Using the "arm-type portable 3D measuring instrument," it is possible to create 3D coordinates. By creating 3D coordinates, you can measure not only distances and diameters but also geometric tolerances such as flatness, perpendicularity, coaxiality, and positional tolerance. Once coordinates are created, it is also possible to move the measuring instrument while maintaining the same coordinates, allowing for measurements of complex shapes. 【Measurement Example】 ■ Creation of 3D coordinates using an arm-type portable 3D measuring instrument 【Measurement Benefits】 ■ Ability to measure distances and diameters by creating coordinates ■ Capability to measure geometric tolerances ■ Ability to move the measuring instrument while maintaining the same coordinates ■ Capability to measure complex shapes *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Arm-type Portable 3D Measuring Device - Measurement Example] Shape Evaluation by Color

Introducing a case study on shape evaluation by color using an arm-type portable 3D measuring device.

By using scanned CAD data, we can perform shape comparisons based on color with the master CAD data. This allows for an evaluation of the entire shape rather than just point-by-point comparisons, making trends in the shape immediately apparent. Shape evaluations after processing, analysis of worn molds, and measurements of thin molded products that may shift during contact measurements can all be conducted using scanning. 【Measurement Examples】 ■ Using scanned CAD data ■ Shape comparison with master CAD data based on color 【Measurement Benefits】 ■ Enables evaluation of the entire shape, making trends in the shape immediately clear *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Arm-type Portable 3D Measuring Device - Case Study] Reverse Engineering

Introducing measurement examples of 3D measuring devices! For those who want to request reverse engineering.

Even when it comes to reverse engineering, the way data is collected and output varies significantly depending on the intended use of the CAD data. Simply scanning does not guarantee perfect data; it is crucial to understand the characteristics of the machine and its intended use to create the data effectively. At Sawatec Co., Ltd., we utilize two facilities as needed to create the best data possible. Based on our experience in design, we measure the rough shape with scanning, then measure the hole positions with a three-dimensional measuring machine to output the coordinates. For areas that cannot be reached by scanning, we use the contour measurement of the three-dimensional measuring machine to obtain the shape. Our company leverages extensive experience and abundant equipment to provide satisfactory data to our customers. 【Measurement Examples】 < Hole Scanning > ■ Without making unreasonable corrections, we convert to CAD data + coordinates of holes in X, Y, Z, and φ ■ Contours and height data of areas that could not be captured by scanning Output contour data as IGS data *For more details, please refer to our catalog or feel free to contact us.

  • Contract measurement

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Arm-type portable 3D measuring instrument

A measuring instrument that can quickly measure complex shapes and shapes that are difficult to measure!

The "Arm-Type Portable 3D Measuring Device" is a measuring instrument with a multi-joint 7-axis design, allowing you to bend the arm and change angles as you like. It can quickly measure even complex shapes or shapes that are difficult to measure. Basically, if the maximum measurement range exceeds 2.7m, it cannot be measured in one go, but you can move the measuring device while maintaining the previously created 3D coordinates and continue measuring at the same coordinates. 【Features】 ■ Capable of measuring from various angles due to its multi-joint 7-axis design ■ Even if exceeding the maximum measurement range, you can continue measuring at the same coordinates by moving the measuring device *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Laser Tracker Measurement Case] 3D Measurement

Introducing examples of 3D measurements using a laser tracker.

By using a "laser tracker," it is possible to create three-dimensional coordinates. By creating coordinates, not only can distances and diameters be measured, but also geometric tolerances such as flatness, perpendicularity, coaxiality, and positional tolerance can be measured. Once coordinates are created, it is possible to move the measuring device while maintaining the same coordinates, allowing for measurements of complex shapes. 【Measurement Example】 ■ Creation of three-dimensional coordinates using a laser tracker 【Measurement Benefits】 ■ Ability to measure distances and diameters by creating coordinates ■ Ability to measure geometric tolerances ■ Ability to move the measuring device while maintaining the same coordinates ■ Capability to measure complex shapes *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Laser Tracker Measurement Example] Comparison Measurement with CAD Data

Introducing examples of comparative measurements with CAD data used in large molds and assembly parts!

Comparison measurement using CAD with a "laser tracker" is a method of measuring the error between CAD data and the actual object by aligning them in software, and it is particularly useful for large molds and assembled products. Unlike 3D measurement, which measures coordinates from a reference point, comparison measurement uses CAD as the standard and measures how much it differs from there. Since the values change in real-time, errors can be identified while measuring. After processing, when examining the shape of the mold after polishing, using comparison measurement allows for much quicker identification of measurement results, leading to reduced measurement time and improved product assurance. 【Measurement Method】 ■ Prepare the CAD data to be used for comparison measurement ■ Confirm the origin of the CAD data  ↓ ■ Measure the reference axis, X-axis, and Y-axis to align the origin of the CAD data with the origin of the object being measured ■ Ensure that the CAD data and the object being measured align in the software  ↓ ■ If the coordinates match, measurement is possible simply by making contact with the measurement sphere on the object *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Laser Tracker Measurement Case] Installation of Large Equipment

High-precision machine with functions of level gauge + laser + 3D measurement! Laser tracker measurement case study.

When installing large equipment, it may not be too difficult if the ground where it is being installed is level with respect to gravity. However, achieving a level over a distance of 10 meters is very challenging. Especially in the food industry, the ground may be slightly sloped due to drainage issues. With a "laser tracker," it is possible to create a theoretically level plane, origin, and axes in software, allowing for the creation of three-dimensional coordinates and high-precision measurements. This enables the distances from the plane and the positions of reference shafts to be viewed numerically. Since adjustments can be made in real-time, it simplifies the adjustment process and helps prevent issues after installation. [Measurement Example] ■ Large equipment with a total length of 10 meters ◎ The mechanism operates the conveyor belt by rotating shafts on both sides ◎ Containers filled with liquid move along the conveyor belt *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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Measurement using a laser tracker and laser tracker.

It is possible to perform 3D measurements of large and complex objects from specified standards!

The "Laser Tracker" is a measuring device that can precisely determine the position of the center of an SMR (spherical mirror) by catching the laser beam emitted from the main unit with the SMR. There are two main measurement methods: one involves holding the SMR by hand for measurement, and the other involves the machine itself moving while the SMR is attached to a magnet for measurement. This product allows for the measurement device to be moved while maintaining the same coordinates, enabling continued measurement at the same three-dimensional coordinates. 【Measurement Method】 ■ Catch the laser with the SMR directed towards the measuring device ■ Place the SMR on the object to be measured and take measurements ■ Use projected points on the center point or surface for measurement *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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CNC three-dimensional measuring instrument

Measuring instruments that can accommodate various industries and products such as aircraft, automobiles, and ceramics.

The "CNC 3D Measuring Machine" is a contact-type 3D measuring device with a measurable range of X900mm × Y1000mm × Z800mm. Our company was quick to introduce the "CNC 3D Measuring Machine" and has been conducting measurements. Since we operate in various industries such as aerospace, automotive, and ceramics, we have considered the optimal methods for measurement each time. As a result, we can meet any request, whether it is for repeat items, products that are difficult to measure elsewhere, or products for which the measurement method is unclear. We perform various measurements tailored to the situation, including shape evaluation using CAD for aircraft, dimensional measurements for parts processing, and contour measurements. 【Features】 ■ Measurable range: X900mm × Y1000mm × Z800mm ■ Capable of measuring products that are difficult to measure elsewhere ■ Shape evaluation using CAD is possible ■ Dimensional measurements for parts processing are possible ■ Contour measurements are possible *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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Field Measurement Using a Laser Tracker Arm

Creating an easy-to-understand report! Introduction to on-site measurements using a laser tracker and arm.

At Sawatec Co., Ltd., our Measurement Division conducts on-site measurements using 'Laser Trackers' and 'Arm-type Portable 3D Measuring Instruments.' For requests such as large workpieces that cannot be measured or complex shapes that are difficult to measure, our easily portable measuring devices make it possible. Additionally, drawing from our extensive experience with large molds, aircraft parts, and post-molding resin measurements, we provide the data that our customers need. Our company always approaches any request positively, aiming not to say that something cannot be done, but rather to propose measurement methods and solutions to achieve the results our customers are seeking, ensuring their ultimate satisfaction is our motto. [Measurement Contents] ■ Dimensional measurements using Laser Trackers and Arms ■ Shape comparison with CAD data at specific points using Laser Trackers and Arms ■ Shape evaluation against CAD through scanning using Arms ■ Reverse engineering through scanning using Arms *For more details, please refer to our catalog or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] Three-Dimensional Measurement of Wind Turbine Components

Introduction of three-dimensional measurement examples of wind turbine related components.

This is a case of three-dimensional measurement using a laser tracker conducted in Fukuoka Prefecture. The product is approximately 2.5 meters long, making it impossible to measure with the three-dimensional measuring machine. The measurement involved assessing the coaxiality and positional accuracy of the central cylinder and the surrounding cylinders. Due to the large size of the product, it was necessary to move the measuring device each time a different hole was measured. The measurement itself was not difficult, but due to the relationship with tolerances, it took longer than expected as we had to perform several checks. 【Overview】 ■ Location: Fukuoka Prefecture ■ Content: Measurement of wind turbine-related components     Measurement of coaxiality and positional accuracy of the central cylinder and surrounding cylinders ■ Measurement Method: Three-dimensional measurement using a laser tracker *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Business Trip Measurement Case] Comparison Measurement with CAD of Large Resin Molds

Comparison measurement with CAD using a laser tracker! Introducing measurement examples of molds for resin molding.

This is a case of on-site measurement using a laser tracker conducted in Aichi Prefecture. The comparison measurement with the CAD of a mold for resin molding involves a mold that is approximately 1 meter in height and about 2 meters in width. Compared to measuring with a point master on the machine, it is particularly possible to measure the shape accurately and quickly. 【Overview】 ■ Location: Aichi Prefecture ■ Content: Large mold for resin molding ■ Measurement Method: Comparison measurement with CAD data using a laser tracker *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Measurement Example] Scanning data for 3D printers

Introducing scanning examples for 3D printers.

This is a case of scanning a resin product made with a 3D printer using an arm-type portable 3D measuring device. The intention was to perform the scan in-house and use the acquired data for design purposes. Since there are not many reference points for such products, it becomes important to scan in a way that allows both the front and back to be captured in a single setup. In this instance, we machined aluminum in-house and used it to fit onto an axis, allowing us to measure the outer shape all at once. [Overview] ■ Location: In-house ■ Content: Scanning of a resin product made with a 3D printer ■ Measurement Method: Arm-type portable 3D measuring device *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[On-site Measurement Case] Installation Measurement of Large Food Equipment

Measurement of equipment up to 10 meters in length is possible! Introducing examples of installation measurements for large food equipment.

Here is a case study of the installation measurement of large food equipment conducted by a major food manufacturer in Shizuoka Prefecture. The equipment is approximately 10 meters long, and after installation, there had been many instances of defective products. Therefore, this time, they wanted to ensure proper measurements during the installation. Using a laser tracker, we measured the height, angle, and position of the rotating axis. Due to the size of the equipment, there were many obstructions to the laser, so we moved the laser tracker three times to carry out the measurements. 【Overview】 ■ Location: Shizuoka Prefecture ■ Content: Installation measurement of large food equipment ■ Measurement Method: Measuring the height, angle, and position of the rotating axis with a laser tracker *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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[Case Study of On-Site Measurement] CFRP Wing Measurement

Introducing a case study of measuring an aircraft's main wing using a laser tracker.

Here is a case study of measuring an aircraft's main wing conducted in Okayama Prefecture. We performed comparative measurements with CAD data using a laser tracker, and we were involved in measuring an experimental object, the CFRP main wing. Since the measurement object was close to a flat surface, it was quite challenging to align the CAD data with the measurement object on the computer, and we faced considerable difficulties. Through this measurement, we explored various methods, which allowed us to implement measurement techniques we had never used before, resulting in significant gains. [Overview] ■ Location: Okayama Prefecture ■ Content: Measurement of an aircraft's main wing ■ Measurement Method: Comparative measurement with CAD data *For more details, please refer to the catalog or feel free to contact us.

  • Contract measurement

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