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Regarding the steam piping in the factory, are you aware that when the insulation material deteriorates, it can cause abnormal surface temperatures that exceed the design values, thereby impacting the running costs of the equipment? At our power station, due to the depreciation of the yen and rising fuel costs, we have received many inquiries about reducing utility equipment costs, which has become an urgent issue in the current situation. Simply reviewing the steam piping can often contribute to reducing the factory's running costs. We calculate the loss amount (CA) from the deterioration of insulation using thermal image analysis with infrared cameras, perform energy calculations, and create materials for "fuel loss amount" and "recovery efficiency assessment." [Features] ■ Ability to identify areas that are not detectable by appearance ■ Use of equipment capable of obtaining heat loss data ■ Submission of heat loss analysis reports is possible *For more details, please feel free to download the PDF or contact us.
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Free membership registrationThis is a case study from Doryokusha Co., Ltd., which boasts a wealth of experience in thermographic measurement and inspection of electrical equipment (generation, transmission, transformation, distribution, and other electrical equipment) in factories, hotels, hospitals, and commercial facilities. When it comes to the statutory inspections of general electrical equipment, many factories tend to conclude inspections with just: - Insulation resistance measurement - Visual inspection In companies where fire hazards or production stoppages are a concern, measures such as the installation of thermal labels and heat generation labels are becoming more common. However, in data centers that handle personal information, there is a growing demand to minimize risks and ensure stable operations. As a result, attention is being drawn to Doryokusha's "Thermographic Measurement of Electrical Equipment," and we have received many inquiries. Currently, we are offering free demonstration measurements and detailed explanations! *For more information, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThere are many consultations regarding incidents where contact resistance due to heat generation from distribution switchgear, low-voltage equipment, and cable connections can lead to fire risks and equipment failures. In general, many factories only conduct inspections that end with "insulation resistance measurement" or "visual inspection" as part of the statutory inspections. The "Electrical Equipment Thermographic Measurement" by Dōryokusha, a professional diagnostic group specializing in electrical equipment infrared surveys, can prevent accidents such as temporary shutdowns and fires by inspecting while the equipment is live. This non-destructive inspection service not only assesses the condition of the equipment but also allows for understanding the lifespan and trends of the equipment. Currently, some factories are using thermal labels and heat detection labels, but many do not have them installed in critical areas, resulting in a lack of overall understanding of the equipment's condition. We are currently accepting free diagnostics. *For more details, please refer to the PDF document or feel free to contact us. *If you wish to request a free diagnosis, please indicate "Request for Free Diagnosis" in your inquiry.
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Free membership registrationOur company conducts thermal imaging measurements of electrical equipment. Do you think that by buying a camera and acquiring some knowledge, you can easily do it yourself? In reality, infrared thermography measurements are not that simple. With our measurements, we can prevent accidents such as momentary outages and fires by inspecting while the equipment is live. We can assess the condition of the equipment and understand its lifespan and trends. We provide easy-to-understand reports with visual images, making it easier to plan renovations and improvements, as well as budget accordingly. How about transitioning to a new maintenance method instead of sticking to the old one? We offer free demonstration measurements, detailed explanations, and presentation proposals, so please feel free to contact us for more information. [Why thermal imaging measurements of electrical equipment?] - Prevent accidents such as momentary outages and fires by inspecting while the equipment is live. - Assess the condition of the equipment and understand its lifespan and trends. - Provide easy-to-understand reports with visual images. - Make it easier to plan renovations and improvements, as well as budget accordingly. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company offers a 'Drone Inspection and Diagnosis Service' suitable for plant facilities. Inspection personnel no longer need to enter dangerous confined spaces, allowing for safe inspections. With seven stabilization sensors, we achieve stable and safe flight even in non-GPS conditions. There is no need for aerial work platforms, cranes, or scaffolding, enabling inspections at a low cost while reducing accidents involving people and equipment in hazardous areas, thus cutting safety management costs. Additionally, we offer free demo measurements, detailed explanations, and presentation proposals, so please feel free to contact us when needed. 【Features】 ■ Replacement of inspection personnel and partial task substitution ■ Cost reduction and improved work efficiency ■ Enhanced safety ■ Efficiency through analysis using AI and 3D modeling ■ Diagnosis and management of deterioration and damage predictions through data accumulation *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationOur company conducts thermographic measurements of electrical equipment. Do you think that by buying a camera and acquiring some knowledge, you can easily do it yourself? In reality, infrared thermographic measurement is not that simple. With our measurements, we can prevent accidents such as momentary outages and fires by inspecting while the equipment is live. We can assess the condition of the equipment as well as understand its lifespan and trends. We provide clear reports with visual images, making it easy to plan renovations and improvements, as well as budget accordingly. How about transitioning to a new maintenance method instead of relying on outdated practices? We offer free demo measurements, detailed explanations, and presentation proposals, so please feel free to contact us for more information. 【Why choose thermographic measurements for electrical equipment?】 - Prevent accidents such as momentary outages and fires by inspecting while the equipment is live. - Assess the condition of the equipment and understand its lifespan and trends. - Provide clear reports with visual images. - Facilitate easy planning for renovations and improvements, as well as budgeting. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "Drone Inspection and Diagnosis Service." Traditionally, inspections of these facilities have been conducted through visual checks by skilled technicians. Entering and exiting through narrow inspection openings or setting up scaffolding for high-altitude work involves risks, and the preparation of scaffolding and visual inspections incur substantial costs. There is a high demand for reducing the significant maintenance costs associated with inspections in plant facilities. The government, led by the Ministry of Economy, Trade and Industry, is promoting the maintenance of equipment plants using drones in collaboration with multiple agencies. [Features] - Replacement of inspection personnel and some tasks - Cost reduction and improved work efficiency - Enhanced safety - Efficiency through analysis using AI and 3D modeling - Diagnosis and management of deterioration and damage predictions made possible through data accumulation *Please note that we do not sell drones. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company offers proposals for thermographic diagnosis of rotating machinery. For monitoring the condition of electric motors using thermography, the following management standards are established. The target values for condition monitoring are set using seasonal data from similar types, applications, and models of equipment (comparison subjects). 【Setting Management Standards】 ■ Absolute Management Standards - Maximum allowable temperature, usage temperature limits, temperature rise limits *Quoted from standards (JIS, JEM, JEC, etc.) ■ Condition Monitoring Target Values - Allowable range of ΔT (temperature rise value) during normal operation (normal values in vibration analysis) *Set for each piece of equipment based on baseline data ■ Evaluation Criteria - Absolute evaluation criteria, relative evaluation criteria, mutual evaluation criteria *Action indicators when deviating from absolute management standard values or condition monitoring target values *For more details, please feel free to download the PDF or contact us.
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Free membership registrationIn rotating machinery, comparing with baseline data becomes important. If the operation is under the same conditions as the baseline data, only changes in environmental temperature should be considered, and by comparing values after subtracting the environmental temperature, the temperature changes of the equipment can be confirmed. In cases where there are temperature changes, such as an increase in temperature at the motor CP side bearing, it can be inferred that some change has occurred in the equipment, indicating a possibility of malfunction. 【Relative Judgment Criteria】 * It is recommended to manage according to the following criteria based on empirical rules. ■ Temperature Change Values / Corresponding Actions ・Less than 10℃ / Judged as normal ・10℃ or more but less than 40℃ / Strengthened monitoring, actions such as repairs ・40℃ or more / Actions for repairs The temperature change value is calculated using the following formula: (Baseline temperature - Baseline environmental temperature) - (Measured temperature - Measured environmental temperature) * For more details, please feel free to download the PDF or contact us.
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Free membership registrationIn the diagnosis of rotating machinery, measurements are conducted on the "entire motor," "bearing section," and "pump bearing section." The measurement methods include "vibration diagnosis" and "thermography diagnosis," each of which has its strengths and weaknesses depending on the diagnostic area. "Vibration diagnosis" excels in diagnosing issues such as bearing problems, misalignment, and imbalance, while "thermography diagnosis" detects faults from a temperature perspective, particularly in the stator winding section and terminal section, and is proficient in diagnosing lubrication conditions. By leveraging and complementing the strengths of each technique, we contribute to improving the accuracy of equipment diagnosis. 【Checkpoints】 ■ Entire motor - Frame temperature - Heat generation in the terminal box - Overall temperature distribution ■ Bearing section - Temperature of the bearing section - Temperature distribution of the bearing section ■ Pump bearing section - Temperature of the bearing section of the coupled rotating machinery - Temperature distribution of the bearing section *For more details, please feel free to download the PDF or contact us.
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Free membership registrationOur company offers "structural diagnosis" services for factory equipment and buildings using infrared camera imaging and thermography equipment. Diagnosis can be performed while the equipment is operational (in a powered state), allowing for temperature measurements of various parts. This enables early detection of abnormalities that may be difficult to discover during power outage inspections, thus helping to prevent accidents before they occur. Additionally, the condition of building exteriors and areas inside buildings that are not visible can be visualized and understood through thermography. *We are currently offering a sample of the "Electrical Equipment Inspection Report" as a gift! Please download it and check it out. 【Features】 ■ Inspections can be conducted while equipment is operational, without affecting production equipment uptime ■ Provides visually clear diagnostic results ■ Contributes to improved safety and reduced production losses ■ Makes it easier to establish maintenance plans *For more details, please download the PDF. Feel free to contact us with any inquiries.
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Free membership registration"Infrared inspection" is a non-destructive testing method using infrared camera imaging, applicable to structural investigations related to factory equipment and construction. Compared to conventional inspection methods, structural diagnosis using infrared methods (thermography) requires less cost and effort, and it can provide visually clear diagnostic results. It can investigate issues such as poor electrical contact at terminal sections, temperature rises in motor bearings, and leakage investigations while watering. 【Examples】 ■ Structural diagnosis using infrared camera imaging & thermography equipment ■ Factory equipment electrical inspection ■ Factory equipment motor inspection ■ Construction-related building exterior wall diagnosis ■ Construction-related leakage investigation *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe traditional inspection method (sounding method) takes time and costs money, and also involves the hassle of setting up scaffolding. The diagnostic reports, which mainly consist of text and numbers, were difficult for people without specialized knowledge to understand. The structural diagnosis using thermography (infrared method), which has been gaining attention in recent years, offers a cost-effective and hassle-free solution, providing visually understandable diagnostic results. There is no need to set up scaffolding, ensuring the safety of the workers. Since it does not involve applying impact or chemicals, it is also beneficial for the preservation of the inspected properties. In Japan, non-destructive testing using infrared camera imaging is still not widely recognized. In contrast, overseas, qualification systems have already been established, and the training of technicians is progressing. Such technology is particularly needed in Japan, which is prone to disasters like earthquakes and typhoons. Dainichiseika is committed to the long-term promotion of this groundbreaking inspection method. *For more information, please download the catalog.*
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