木村鋳造所 List of Products and Services

Here is an example of a foam board model for a three-dimensional sign. Unlike regular signs, it can reproduce designs with contours, making it noticeable from a distance and effective for exhibitions and store promotions. The foam board three-dimensional sign is lightweight, making installation easy. Due to its lightweight nature relative to its size, it is less likely to cause accidents if it falls, which has been positively noted. Please feel free to consult us about any size, design, or painting needs. 【Production Examples】 ■ Signs for internal use ■ Welcome boards that can be used for weddings and parties ■ Decorative items that can hold a tablet device inside *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Processing Contract

We would like to introduce a case of creating a polystyrene model of the "World Heritage" Nirayama Reverberatory Furnace. A polystyrene model at a 1/5 scale (height 3.1m) of the "World Heritage" Nirayama Reverberatory Furnace (a nationally designated historic site) was produced. We also recreated the fireproof bricks and the interior of the melting furnace. The model was installed at an event (exhibition) during the 2016 World Foundry Conference and was donated to Izunokuni City. We also handle 3D digital archiving. 【Case Overview】 ■ The interior of the reverberatory furnace was recreated as a cut model. ■ The process of melting iron was also recreated. ■ A polystyrene model at a 1/5 scale (height 3.1m). *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Processing Contract

We would like to introduce examples of sculptures made from Styrofoam for concerts and events. We produce and provide a wide variety of Styrofoam models, including stage sets that enhance concerts and live performances by various artists, objects used in events for famous brands, and large sculptures for theme parks. We have received high praise from representatives of event production companies, stating that "due to the short delivery time, we can now allocate time for supervising character models." 【Overview of Examples】 ■ Capable of handling both large-sized and numerous items ■ Providing high-precision, high-quality Styrofoam models in a short delivery time ■ Styrofoam models are also useful for staging various events and exhibitions ■ Numerous achievements in stage decoration for live performances and concerts *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• Processing Contract

Here is an example of a polystyrene model of a Galápagos giant tortoise that was created. The Galápagos giant tortoise, which collaborated in technology and materials for the "Yokohama Triennale 2017 - Islands, Constellations, and Galápagos," was displayed in front of the "Lighthouse of Wind" on the 3rd floor of Landmark Plaza in Yokohama City. This model of the Galápagos giant tortoise was completed by applying a hard polyurethane coating to the polystyrene and painting it with water-based paint. [Overview of the case] - Technical and material cooperation for an international contemporary art exhibition - Polystyrene model with a body length of 2000mm - Hard polyurethane coating applied to the polystyrene - Completed with water-based paint *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Processing Contract

Here is an example of a Styrofoam model of a classic car that we created. We manufactured a model of a car from the time our company was founded in 1927, at a scale of 1/3 of the actual size. Each part of the miniature model was scanned individually using an ATOS (non-contact optical 3D measuring device), and the acquired data was used to cut the Styrofoam for the model. It consists of approximately 100 parts and faithfully reproduces the internal structure in Styrofoam. 【Case Overview】 ■ Total Length: 140 cm ■ Weight: 1.3 kg ■ Features: Internal structure of the Styrofoam model reproduced in detail *For more information, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Processing Contract

At Kimura Design Works, we create styrofoam models. Using 3D data, we process styrofoam to produce three-dimensional decorations for event stages, display mock-ups, life-sized figures, three-dimensional signs and objects, and prototypes for FRP models, all in various sizes. If you provide us with 3D data, we can complete the styrofoam model in as little as three days. We also offer various painting options to meet your requests. 【Overview (partial)】 ■ From 3D data to styrofoam models ■ Production of styrofoam models from illustrations and 3D data modeling ■ Scanning of prototype models and clay models to create 3D data ■ Quick turnaround and mass production of models (styrofoam models can be completed in as little as three days - conditions apply) ■ Production of large styrofoam models over 10 meters ■ Styrofoam models used as prototypes for FRP *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• Processing Contract

Our company is engaged in high-value-added processing of prototype development parts (complex, high-precision cast materials) produced by the Advanced Process Technology Center. We carry out machining and measurement of fine, high-functionality prototype development parts. We are working to create an environment that can provide a one-stop service (integrated order) to new industry customers as well. Our facilities include a 5-axis control vertical machining center, a multi-tasking lathe, and a 3D measuring machine. 【Equipment Owned】 ■ 5-axis control vertical machining center "MU-5000-V-L" ■ Multi-tasking lathe "MULTUS B300II (OKUMA)" ■ 3D measuring machine "ACCURAII akuiv9/12/8 (Carl Zeiss)" ■ Surface roughness and contour measuring instrument "SURFCOM NEX 041 DX-13 (ACCRETECH)" *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the casting-compatible material "copper alloy" that we handle. Due to its high corrosion resistance, it is used in water-related components, and its texture makes it well-suited for decorative castings. We have manufacturing experience with bronze and brass. Details are available in the related links, so please take a look. 【Overview】 ■Dimensional accuracy CT6-8 ■JIS CAC *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the castable material we handle, "Aluminum Alloy (AC4C)." It is an Al-Si-Mg series aluminum alloy casting. It has excellent corrosion resistance and pressure resistance, and its strength can be improved through heat treatment. It is used in compressor housings, pipes, automotive parts, and more. 【Overview】 ■ Dimensional accuracy CT6-8 ■ JIS AC4C ■ Maximum weight capacity: 20 kg or less *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the castable material "stainless cast steel" that we handle. This cast steel material is used for parts that require corrosion resistance. We mainly manufacture stainless impellers. Our company excels in iron-based castings and non-ferrous casting materials such as cast iron and cast steel (stainless), and we accommodate a wide range of materials. Not only do we utilize advanced technology, but we also incorporate traditional craftsmanship, infusing our iron products with care and thought. 【Overview】 ■ Dimensional accuracy CT8 to 10 ■ JIS SCS *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the casting-compatible material "heat-resistant cast steel" that we handle. This cast steel material has a large amount of alloying elements added to withstand high-temperature environments. We mainly conduct prototype manufacturing for automotive turbine housings. Kimura Foundry excels in iron-based castings and non-ferrous casting materials such as cast iron and cast steel (stainless steel), and we can accommodate a wide range of materials. Please feel free to contact us if you have any requests. 【Overview】 ■ Dimensional accuracy CT7 to 9 ■ JIS SCH *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the castable material "Ordinary Cast Steel" that we handle. This material is used for parts that require higher mechanical properties than cast iron. By adjusting the composition and heat treatment, it is possible to bring out a variety of performances. We mainly conduct prototype production for construction machinery parts. Not only advanced technology but also skilled craftsmanship passed down through tradition imbues the iron with thought and care. 【Overview】 ■Dimensional accuracy CT8 to 10 ■JIS SC *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the castable material "heat-resistant cast iron" that we handle. This is spheroidal graphite cast iron with added alloying elements intended for use at high temperatures. We mainly conduct prototype production for automotive turbine housings. We have manufactured and prototyped castings for turbine housings, exhaust manifolds, EGR valves, pump casings, exhaust pipes, and other brake-related components. 【Overview】 ■ Dimensional accuracy CT7-9 ■ JIS FCDA ■ SiMo FCD ■ SiMoCr FCD *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce the castable material "cast iron" that we handle. Due to its excellent castability, it can be manufactured in complex shapes. It is used in a wide range of industrial fields, and we have a track record of manufacturing products of various sizes and shapes for various applications. We have produced and prototyped castings for engine components, hydraulic valves, differential gear cases, gear cases, bearing housings, compressor cases, brake caliper knuckles, and more. 【Overview】 ■Dimensional accuracy CT7 to 9 ■JIS FC ■JIS FCD ■JIS FCV *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce our 3D printer technology. We own multiple 3D sand mold additive manufacturing printers that eliminate the need for wood and metal mold production time. The high-precision sand molds and cores produced can accommodate a wide range of casting applications across various industries. Additionally, since there is no need to create wooden molds for casting and prototyping, it is possible to reduce the storage costs associated with "wooden and metal molds." The production is stored in 3D data, making design changes and repeat production easy. [List of owned 3D sand mold additive manufacturing printers] ■ S-MAX ■ S-MAX-2BOX (2 units) ■ S-MAX+ *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• Contract manufacturing

The "Direct Molding Process" is a technology that specializes in the manufacturing of prototype castings for metal parts and castings of discontinued supply parts. We produce castings of supply parts made from materials such as cast iron, stainless steel, heat-resistant cast steel, aluminum, and copper alloys, as well as various small-batch castings tailored to your needs using sand molds. Since it does not require the production of "wood patterns or metal molds," we can offer proposals that lead to comprehensive cost reductions. 【Features】 ■ Sand molds and cores are 3D printed based on casting CAE analysis from 3D CAD data. ■ Capable of producing complex and delicate castings designed with topology optimization. ■ Does not require the production of "wood patterns or metal molds." ■ Proposals that lead to comprehensive cost reductions are possible. *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• Contract manufacturing

We would like to introduce a case where we manufactured "castings for industrial machine parts" using the full mold casting method. Our castings are used in large equipment for manufacturing devices for automobiles and electrical products, such as plastic products and LCD panels, as well as in power generation, wind power generation, water supply and drainage, waste treatment facilities, oil extraction, chemical plants, and ships. We have a proven track record of producing parts for injection molding machines, presses, forging machines, laser processing machines, LCD exposure devices, printers, mixers, and gearboxes. **Strengths of Kimura's Castings for Industrial Machinery** - Ideal for industrial products with varying designs and specifications each time, as well as for development and prototypes - Extensive track record in parts manufacturing - One-stop service covering a wide range of materials, including material inspection, painting, and processing *For more details, please refer to the PDF document or feel free to contact us.*

• Contract manufacturing

We would like to introduce a case where our company manufactured "castings for machine tool parts" using the full mold casting method. We manufacture and supply various parts such as bases, beds, frames, tables, columns (carriages), saddles, and spindle heads for various machine tools, including machining centers, lathes, grinding machines, various gantry, vertical, and horizontal machining centers, electrical discharge machines, and gear cutting machines. Additionally, we have a track record of manufacturing jigs such as fixtures and surface plates. While our primary material is gray cast iron (FC), we can also produce ductile cast iron (FCD). **Strengths of Kimura's Machine Tool Castings** - No need for mold (wood pattern) production and management - Supports "vertical startup" → flexibility that suggests a transition from development to mass production - Accommodates various product sizes *For more details, please refer to the PDF materials or feel free to contact us.*

• Contract manufacturing

We would like to introduce a case where we manufactured "castings for automotive body press molds" using the full mold casting method. The "press molds" used to shape automotive bodies are generally made from cast iron castings. These are used as materials for various processes in body pressing, such as ranking, drawing, trimming, and piercing. Our company possesses casting frames over 6 meters in length and is equipped to handle large molds, including sets for body side outer, front door, rear door, and both outer and inner hoods. **Strengths of Kimura's Castings for Automotive Body Press Molds** - Stable quality - Compatibility with various materials - Extensive track record *For more details, please refer to the PDF document or feel free to contact us.*

• Contract manufacturing

Our company primarily manufactures castings using the full mold casting method among various techniques. For development products and prototypes, we can significantly shorten both the lead time and costs. We accept customer drawings (it is also possible to create 3D data from the drawings) and 3D data to produce foam models (molds) and create castings. Additionally, we can accommodate gray cast iron (FC) and ductile cast iron (FCD) up to 40 tons, and cast steel up to 3 tons. 【Features】 ■ Short lead times ■ Significant reduction in lead time and costs for development products and prototypes ■ Gray cast iron (FC) and ductile cast iron (FCD) up to 40 tons ■ Cast steel up to 3 tons *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

At Kimura Foundry, we directly produce sand molds using a 3D printer, significantly reducing mold production time and providing complex castings in a short delivery period. By pouring molten metal into sand molds created through 3D printing, we can produce prototypes with quality comparable to mass-produced items. Additionally, we can manufacture high-quality small lot parts in a short delivery time without the need for wooden or metal molds. 【Features】 ■ Short Delivery Time - Significantly reduces lead time for prototype development ■ Complex Castings - Greatly increases design freedom and contributes to efficiency ■ High Quality - Improved dimensional accuracy through integrated cores *For more details, please refer to the PDF materials or feel free to contact us.

• Casting Machine
• Processing Contract
• Contract manufacturing

"Reverse engineering" involves 3D scanning physical objects with an optical non-contact 3D digitizer, converting them into 3D data, which can be utilized in various scenes. We provide 3D data that matches the shape of the physical object, as well as iron castings that replicate the same shape. This data can be used for structural analysis and can also be matched with product drawings. Additionally, we can preserve artworks and cultural properties in 3D data, as well as reflect craftsmanship in 3D data. Our company leverages the advantages of a casting manufacturing company to offer a consistent service up to finished products based on customer requests. Production using 3D printers (nylon resin and sand molds) is also possible. [Features] - Creation of 3D CAD data with the same shape as the physical object - Production of castings with the same shape as the physical object - Verification of products against drawings - No need for wooden molds; storage in 3D data is possible - 3D data creation for artworks and cultural properties *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

The "Full Mold Casting Method" is a casting technique in which a polystyrene model is replaced by molten metal to create the final product. Casting is performed by replacing the model with molten metal while the mold is filled with a disposable model, resulting in the creation of castings. Since wooden molds are not required, the lead time for single items or small quantities is shorter and costs are lower. This method is suitable for prototypes, single castings, and artistic castings. Additionally, there are no maintenance costs, and the product shape can be confirmed at the stage of the polystyrene model. 【Features】 ■ Faster lead time compared to wooden mold casting methods ■ Capable of vertical startup due to ownership of numerous NC machines for processing polystyrene models ■ No need for storage costs or maintenance fees unlike wooden molds ■ Product shape can be confirmed at the stage of the polystyrene model ■ Design changes are easier compared to wooden molds *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

"K-CLP" is a wear-resistant pipe lined with high-chromium cast iron on the inside of the steel pipe. It achieves extended service life due to its excellent wear resistance, making it suitable for transporting materials such as crushed slag, fly ash, and clinker ash. Additionally, it overcomes the weaknesses of basalt pipes and ceramic pipes, which are prone to partial damage due to joints. Furthermore, it boasts excellent maintainability, allowing for the measurement of the thickness of the high-chromium cast iron section through the outer mounting holes using ultrasonic testing (UT) even while the equipment is in operation. The wear surface is made of high-chromium cast iron, and the connection parts are made of steel, which makes it less prone to cracking when joined with bolts. 【Features】 ■ Excellent wear-resistant pipe for wet and dry transport ■ Lining through casting ■ Superior maintainability ■ Steel pipes can be repaired by welding ■ Less prone to cracking when joined with bolts *For more details, please refer to the PDF materials or feel free to contact us.

• Piping Materials
• others

Kimura Casting Co., Ltd. is a company located in Izunokuni City, Shizuoka Prefecture, that develops and sells various cast iron, cast steel, and special alloy cast products. Focusing on the development department, we conduct research on quality, new materials, new methods, and new products, transforming the world of casting based on experience and intuition into reliable technology. The developed content is fed back to the field, evolving into advanced casting techniques that cannot be replicated elsewhere. We produce not only castings for molds using our unique full-mold casting method but also castings for machine tools, large single castings, and general industrial castings. 【Product Line】 ■ Various cast iron ■ Cast steel ■ Various special alloy cast products *For more details, please contact us or download the catalog.

• Other machine elements