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We would like to introduce two cases where our microbial wastewater treatment equipment, "BioRC," has been implemented at a parts manufacturing facility. 【Case Overview】 ■ Implementation Site: Cooling and Cutting Oil Wastewater (River Discharge) - Company N ■ Wastewater Volume: 250m3/day ■ Installation Area: Approximately 122m2 (including the area of various tanks) ■ Successfully reduced annual maintenance costs (including monthly regular inspections and analyses) by approximately 21.4 million yen/year, excluding construction costs. ■ Treatment unit cost: Reduced from approximately 8,800 yen/m3 to approximately 1,700 yen/m3. Please check the catalog for another example.
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Free membership registrationWe introduce four main types of chemicals handled by Japan Alcy. If you are considering changing your wastewater treatment chemicals, please take a look at this catalog. "Alcy Flock N100 Series" A primary coagulant that does not rely on inorganic components, reducing the generated coagulated sludge. "Polymer Coagulant Alcy Flock Series" A secondary coagulant made from polymer components. It has higher coagulation properties than typical products and can provide stable treatment. "Actigen" A chemical that can be used for both preventive measures and post-response against bulking occurring in biological treatment tanks. "Actigem" Activated carbon that can efficiently remove stubborn COD sources and colored components that cannot be removed by coagulation.
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Free membership registrationActigem is the original activated carbon handled by our company. Compared to general activated carbon, it has approximately twice the removal rate of COD and is similarly excellent in decolorization. It approaches suspended substances in liquid that cannot be removed by coagulation and treats difficult wastewater. For detailed effects, please download the brochure and check it. If you have any questions, please contact us at the email address below. soumu@japan-alsi.co.jp
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Free membership registrationThe "Alcy Flock Series" is a unique coagulation treatment agent developed by Japan Alcy. It establishes a treatment method in the primary treatment process of wastewater that does not rely on inorganic components, thereby reducing the generated coagulated sludge. By simply changing the chemicals, it is possible to reduce the amount of sludge produced, achieving both a reduction in environmental impact and a suppression of running costs simultaneously, making it a versatile agent. Additionally, the chemicals themselves are neutral and harmless substances, allowing for safe wastewater treatment. Since the appropriate agent varies for each type of wastewater, we encourage conducting experiments at our company to select the right chemicals before delivery. For detailed effects, please download the brochure and watch the videos from the YouTube link below. If you have any questions, please feel free to contact us using the information below.
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Free membership registrationThe microbial wastewater treatment device "BioRC" enables high-performance treatment in a compact space, allowing for automated, unmanned stable operation at a low running cost due to its unique know-how. It breaks down pollutants into carbon dioxide and water using anaerobic and aerobic bacteria. Additionally, it specializes in microbial treatment through a bioreactor, resulting in very little waste generation and minimal environmental impact due to its high decomposition capability. There are numerous successful implementations in food factories and automobile factories. Case studies and technical materials are also available. 【Here are some examples】 ■ Installation site: Confectionery production wastewater (river discharge) Company S ■ Wastewater volume: 140m3/day ■ Installation area: Approximately 150m2 (including the area of various tanks) ■ Annual maintenance cost excluding construction costs (including monthly regular inspections and analyses): Approximately 4.8 million yen/year ■ Treatment unit cost: Approximately 94 yen/m3 *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case where our microbial wastewater treatment equipment, "BioAlcy," was implemented in a food factory. Originally, there was a track record at a subsidiary's factory, and due to changes in production items, the wastewater had become unsuitable for direct discharge, which led to the request. After implementation, since the production and wastewater management are handled by the same team, only a few minutes of monitoring is required, resulting in minimal labor costs. Additionally, because BioAlcy is compact, it does not obstruct pathways and allows for efficient use of space without waste. [Case Overview] - Installation Site: Confectionery Production Wastewater (River Discharge) Company S - Wastewater Volume: 140m³/day - Installation Area: Approximately 150m² (including various tank areas) - Annual Maintenance Cost (excluding construction costs, including monthly inspections and analyses): Approximately 4.8 million yen/year - Treatment Unit Cost: Approximately 94 yen/m³ *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces our high-performance microbial treatment equipment, "BioAlcy." It integrates aerobic tanks, anaerobic tanks, and sedimentation tanks for activated sludge treatment, achieving space-saving solutions and allowing wastewater treatment without the need for maintenance technicians. It is packed with points such as the reduction of running costs after installation due to the decrease in excess sludge generation. [Contents (excerpt)] - The appearance of BioAlcy, which provides a solution to installation space issues - The benefit of having almost no excess sludge is also very pleasing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces case studies on the implementation of the "Bio-Alcy System" handled by Japan Alcy Co., Ltd. In the food factory catalog, we present discharge cases of wastewater from S Company’s confectionery production and T Company’s chocolate manufacturing. In the parts factory catalog, we present discharge cases of wastewater from N Company’s cutting oil and F Company’s electrodeposition painting. Please make use of this information when considering implementation. [Contents] ■ Confectionery production wastewater (river discharge) S Company ■ Chocolate manufacturing wastewater (sewage discharge) T Company ■ Cutting oil wastewater (river discharge) ■ Electrodeposition painting wastewater (recycling) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur microbial wastewater treatment system "BioAlcy" features high-performance treatment in a compact design, capable of automatic control and stable operation without human intervention thanks to our unique know-how. It breaks down pollutants into carbon dioxide and water using anaerobic and aerobic bacteria. Additionally, it specializes in microbial treatment through a bioreactor, characterized by its high decomposition power, resulting in very little generation of industrial waste. We will solve your wastewater treatment problems with this system! 【Features of BioAlcy】 - No excess sludge generation, eliminating the need for dewatering machines - Automatic control and stable operation without human intervention using our unique know-how - Easily decomposes solid matter, no pre-treatment required - No initial costs despite being a capital investment - High-performance treatment in a compact design 【Case Studies】 - S Automotive Parts Manufacturing Company (Release Agent Wastewater) - Y Transportation Equipment Manufacturing Company (Water-Soluble Cutting Oil Wastewater) - E Automotive Parts Manufacturing Company (ED Electrodeposition Wastewater and Degreasing Wastewater) *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce our company's, Japan Alcy's, microbial wastewater treatment equipment, "Bio Alcy." With high-performance treatment that saves space, it enables automatic control and unmanned stable operation through our unique know-how. It decomposes pollutants into carbon dioxide and water using anaerobic and aerobic bacteria. Additionally, it specializes in microbial treatment using a bioreactor, characterized by its high decomposition power, resulting in very little industrial waste generation. We will solve your wastewater treatment problems with this equipment! **Features of Bio Alcy** - No excess sludge generation, eliminating the need for dewatering machines - Automatic control and unmanned stable operation through our unique know-how - Easily decomposes solids, no pretreatment required - No initial costs despite being an investment in equipment - High-performance treatment that saves space *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationActigen is a bulking prevention agent for activated sludge that is manufactured and sold exclusively by our company. This product is a chemical that enables both preventive measures against bulking caused by filamentous bacteria and remedial actions after it occurs. One of the features of this product is that it selectively sterilizes only the filamentous bacteria that are the cause of bulking, providing a fundamental solution rather than a temporary fix. Additionally, we conduct preliminary tests to determine whether this chemical can effectively address bulking that has actually occurred. Furthermore, since the chemical itself is neutral and harmless, it allows for safe wastewater treatment. For detailed effects, please download the brochure for confirmation. If you have any questions, please contact us at the email address below. soumu@japan-alsi.co.jp
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Free membership registrationDo you have any of these concerns? - I want to reduce costs, but I don't know how to do it. - It's cumbersome, so I want to make it easier, even a little. - The processing is unstable and can sometimes lead to processing failures, so I want to stabilize it. - I want to make the processing area larger and more compact. - Reducing waste volume is a challenge, but I don't know how to go about it. - I want to work on SDGs in wastewater treatment, but I don't know where to start. …etc. If you have any of these concerns, please contact us. Our wastewater treatment professionals will work with you to think through the best proposals.
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Free membership registration"BioAlcy" is a revolutionary wastewater treatment system that generates no industrial waste through microbial processing. While a typical wastewater treatment system requires five steps, BioAlcy completes everything in one step. As a result, it is compact and low-cost. BioAlcy is suitable for concentrated waste liquids and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. It has a proven track record of delivery to various factories, including those in the automotive and food industries. [Case Study Materials Content] - Cost reduction by updating old equipment (barrel wastewater) - Reduction of sludge and running costs (painting wastewater) - Waste reduction and cost reduction through chemical changes (die casting) *Please view the PDF from the download for case study materials.
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Free membership registrationThe "Bio RC System" is a wastewater treatment facility where aerobic and anaerobic bacteria can coexist. Because aerobic and anaerobic bacteria can coexist, it can decompose more efficiently than conventional methods and can handle concentrated wastewater. It can be installed in 1/3 to 1/10 of the space compared to conventional equipment, making it perfect for those who have limited space or companies looking to enhance their existing facilities! 【Bio RC solves these problems!】 ■ No space available... ■ Want to treat wastewater at a low cost... ■ Difficult wastewater to treat... ■ Concerned about bulking... *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationHere is an example of the introduction of Japanese Alcy technology. In a dyeing factory for textile raw yarns, the introduction of the Alcy method has made it possible to decolorize wastewater without using activated carbon, resulting in a significant reduction in sludge generation. 【Overview】 ■ Client: Dyeing factory for textile raw yarns ■ Type of wastewater: Raw yarn dyeing wastewater ■ Volume of wastewater: 132,000t/month *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a food manufacturer that has adopted the technology of Japan Alcy. There were issues where the quality of raw water and treated water became almost the same, leading to improvement orders from the authorities. To address the issues of site and investment amounts, we proposed the introduction of Bio Alcy through a management contract. As a result, the quality of treated water was cleared. Additionally, it became possible to introduce equipment while keeping initial investment costs down. 【Overview】 ■ Client: Food Manufacturer ■ Type of wastewater: Line cleaning wastewater ■ Volume of wastewater: 1,100t/month ■ Quality of raw water: BOD 5,000mg/L, COD 3,000mg/L, n-Hex 500mg/L *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of an automotive parts manufacturer that has adopted the technology of Japan Alcy. There were issues such as frequent floating sludge in the biological treatment tank due to unstable coagulation treatment. To stabilize the treatment, we proposed to classify the raw water into two systems: biological wastewater requiring BOD removal and inorganic wastewater not requiring BOD removal, and to change the flow for processing each accordingly. As a result, we were able to minimize fluctuations in raw water, stabilize the coagulation state, and process the wastewater without using the sludge settling agent that was previously used in biological treatment. 【Overview】 ■ Client: Automotive parts manufacturer ■ Type of wastewater: Electrodeposition painting wastewater ■ Volume of wastewater: 880t/month ■ Quality of raw water: BOD 50mg/L, COD 200mg/L, Zinc 10mg/L *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is a case study of a motorcycle manufacturer that has adopted the technology of Japan Alcy. There were issues such as the lack of equipment to effectively remove BOD, resulting in almost all BOD loads flowing into the comprehensive wastewater treatment facility. As a solution, we proposed the removal of solids and oils in the raw water that affect biological treatment through coagulation with Alcy Flock and a pressurized flotation tank. As a result, the quality of the treated water improved, and the load on the comprehensive wastewater treatment facility decreased, leading to the stabilization of the overall wastewater treatment process. 【Overview】 ■ Client: Motorcycle Manufacturer ■ Type of wastewater: Water-soluble cutting oil ■ Volume of wastewater: 50t/month ■ Quality of raw water: BOD 15,000mg/L, COD 7,800mg/L *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company specializes in the sale of water treatment chemicals and the manufacturing and sale of water treatment plants. We are developing unique technologies in the field of water treatment, including the wastewater treatment system "Bio Alcy System," which utilizes biotechnology and photoelectronic technology. We can accommodate not only the construction of new water treatment plants but also modifications and enhancements. Please feel free to contact us. 【Business Activities】 ■ Primary treatment agents for sludge reduction (Alcy Flock N100 series) ■ High-performance coagulants (Alcy Flock) ■ Bulking prevention agents for activated sludge (Actigen series) ■ Activated sludge diagnostic reagents ■ High-efficiency phosphorus removal agents (Torusilin) ■ Defoamers, deodorants, and antifungal agents ■ Environmental measurement certification business [Registration No. Mie Prefecture No. 235] (Alcy Environmental Analysis Center) ■ Consulting and technical support for wastewater treatment management for sewage systems, rural community drainage, and private enterprises ■ Various factory wastewater treatment technologies and design and construction of purification tank facilities ■ Bulking resolution wastewater treatment equipment (Bio Alcy) ■ Various water treatment equipment including pressurized flotation, rapid purification tanks, sand filtration, activated carbon towers, and de-limping plants *For more details, please refer to the catalog or feel free to contact us.
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Free membership registration"BioAlcy" is a revolutionary wastewater treatment system that produces no industrial waste through microbial processing. While a typical wastewater treatment system requires five steps, BioAlcy completes everything in one step. As a result, it is compact and low-cost. BioAlcy is suitable for concentrated wastewater and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. It has a proven track record of delivery to various factories, including those in the automotive and food industries. [Case Study Materials Contents] ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Waste reduction and cost reduction through chemical changes (die casting) *Please view the PDF of the case study materials available for download.
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Free membership registrationThis is a case study document for the microbial treatment equipment "Bio-Alcy," which minimizes the occurrence of bulking in Japanese Alcy systems (wastewater treatment systems). It is optimal for high-concentration waste liquids and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. We have a track record of delivery to various factories, including automobile companies. 【Case Study Document Contents】 ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Reduction of waste and cost savings through changes in chemicals (die casting) *Please view the PDF of the case study document from the download link.
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Free membership registrationHere is an introduction to a case study of BioRC. [Client] Chocolate manufacturing company T Food [Background] Due to the high fat content in chocolate, processing costs were high because of the use of many chemicals. As production volume increased, they considered and implemented BioRC at the time of new equipment installation. [Effects and Benefits] The introduction of BioRC has led to a reduction in running costs, and the quality of the water has also been positively evaluated. As of 2017, they have installed two BioRC units. *For more details, please contact us directly.
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Free membership registrationAt Japan Alcy, we provide highly reliable data through the analysis of factory wastewater, groundwater, sewage, sludge, and active sludge tests using various analytical instruments. Not only do we report analysis results, but we also leverage our expertise as a comprehensive water treatment manufacturer to fully support our clients through consulting that includes identifying issues, investigating causes, proposing countermeasures, and conducting various research and functional diagnostics based on the obtained data. 【Features】 ■ Cutting-edge technology and extensive knowledge ■ Provision of highly reliable analytical data ■ Total support based on data analysis For more details, please feel free to contact us.
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Free membership registrationJapan Alcy's "Actigen" is a selective bactericide for filamentous bacteria. This product is not just a coagulation sedimentation agent; it quickly brings out the natural coagulation power of activated sludge. It allows for the immediate recovery of the sedimentation ability of activated sludge without a decrease in its treatment capacity, ensuring treated water while maintaining good conditions for 1 to 3 months after a single dose is added. Additionally, it is harmless to humans and easy to handle, and the improvement in the sedimentation ability and treatment capacity of activated sludge can reduce electricity costs and maintenance expenses for coagulants, etc. 【Features】 ■ Directly acts on filamentous bacteria species ■ Harmless to humans ■ Possible reduction in maintenance costs ■ Good conditions can be maintained for 1 to 3 months after a single addition. For more details, please feel free to contact us.
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Free membership registrationAt Japan Alcy, we accept various consultations regarding water quality improvement, trouble resolution, cost reduction, and waste reduction. Through investigating the causes of troubles, suggesting improvement methods, and providing consulting services such as various testing research and functional diagnostics, we offer comprehensive support. Please feel free to consult with us first. For more details, please do not hesitate to contact us.
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Free membership registrationThis is an introduction to a case study of the microbial treatment facility "BioAlcy," developed by Japan Alcy, which minimizes the occurrence of bulking in wastewater treatment systems. Japan Alcy is optimal for concentrated wastewater and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. There are delivery records to various factories, including automobile companies. 【Case Example】 ■ Automobile Company (Company A) - Coolant Wastewater ■ Before Implementation - Annual Incineration Treatment Cost: 60 million yen ■ After Implementing the BioAlcy System - Cost Reduction: 1/3 For more details, please feel free to contact us.
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Free membership registrationReduced running costs! Reduced waste! And more... Examples of solved issues are provided. Barrel wastewater, painting wastewater, die casting, etc. A wastewater treatment system that generates no industrial waste: "Bio-Alcy" 【Case Study Content】 ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Waste reduction and cost reduction through chemical changes (die casting) *Please view the PDF of the case study from the download section.
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Free membership registrationThe "Bio-RC System" is a wastewater treatment facility where aerobic and anaerobic bacteria can coexist. Because aerobic and anaerobic bacteria can coexist, it can decompose more efficiently than conventional methods and can handle concentrated wastewater. It achieves wastewater treatment with minimal excess sludge generation and eliminates the need for dewatering machines. Additionally, it enables unmanned automatic operation, so no special wastewater treatment technicians are required. Furthermore, it features a safe design that minimizes the causes of bulking, resulting in less excess sludge generation and significantly reduced dewatering cake production. 【Features】 ■ High treatment capacity ■ Compact and low cost ■ Automatic unmanned operation ■ Suppression of bulking ■ Significant reduction in maintenance costs *For more details, please refer to the catalog or feel free to contact us.
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Free membership registration"BioAlcy" is a revolutionary wastewater treatment system that produces no industrial waste through microbial processing. Typically, a wastewater treatment system requires five processes, but BioAlcy completes everything in one process. As a result, it is compact and low-cost. It is suitable for concentrated wastewater and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. It has a proven track record of delivery to various factories, including automotive and food-related industries. In addition to equipment installation, the organic coagulant "AlcyFlock," which reduces sludge, has also received positive feedback! 【Case Study Contents】 ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Waste reduction and cost reduction through chemical changes (die casting), etc. 【Technical Documentation Contents】 ■ What is the bio wastewater treatment equipment "BioAlcy"? ■ Features / Comparison of general biological treatment and BioAlcy, etc. *For more details, please view the materials from [PDF Download] or feel free to [Contact Us].
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Free membership registration"BioRC" is a high-function, high-efficiency concentrated anaerobic-aerobic circulating microbial treatment system. It achieves wastewater treatment with almost no excess sludge generation and eliminates the need for dewatering equipment. Additionally, it enables unmanned automatic operation of wastewater treatment! 【Features】 ■ Achieves space-saving and energy-saving through an integrated system of anaerobic, aerobic, and sedimentation processes. ■ Realizes significant waste reduction and zero (0) generation of excess sludge with excellent treatment capacity. ■ Capable of treating high-concentration wastewater. *Please refer to the PDF available for download for case study materials.
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Free membership registrationThis is an introduction to the case study of the microbial treatment equipment "Bio Alcy," developed by Nippon Alcy, which minimizes the occurrence of bulking as much as possible. This product is optimal for concentrated wastewater and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. We have a track record of deliveries to various factories, including automobile companies. 【Case Example】 ■ Automobile Company (Company A) - Coolant Wastewater ■ Before Introduction - Annual Incineration Treatment Cost: 60 million yen ■ After Introducing the Bio Alcy System - Cost Reduction: 1/3 For more details, please feel free to contact us.
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